Conveying belt cutting device
By designing a conveyor belt cutting device using a gear reduction motor, torque multiplier, active blade and driven blade, the problems of low efficiency and high cost of existing equipment are solved, and efficient and stable cutting of conveyor belts of various thicknesses and hardness are achieved.
Patent Information
- Application Number
- CN202420558821.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-21
AI Technical Summary
Existing conveyor belt cutting equipment is low efficiency, high cost, and is not suitable for cutting conveyor belts with large thickness or high hardness.
A conveyor belt cutting device is designed, using a combination of a reducer motor, torque multiplier, active blade and driven blade. Through the coordinated cutting of the active blade and driven blade, the cutting device is driven forward to achieve stable cutting of thicker and harder conveyor belts.
It improves the efficiency and stability of conveyor belt cutting, reduces the difficulty and cost of operation, and is suitable for cutting conveyor belts of various thicknesses and hardness.
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Abstract
Description
Technical Field
[0001] The utility model relates to the field of conveyor belt production equipment, in particular to a conveyor belt cutting device. Background Art
[0002] In the prior art, in the production process of rubber conveyor belts, it is necessary to cut the conveyor belts to obtain the appropriate length. The current cutting method is mainly manual cutting, using tools such as small cutting machines or hydraulic cutting machines. The thickness of the cut conveyor belt is relatively small and the hardness is low. Although the cutting cost is low, it is time-consuming and labor-intensive, and the efficiency is low. For thicker steel core conveyor belts, etc., combined mechanical equipment is usually required for cutting. Such equipment is bulky, costly, and not flexible to use, and is only suitable for production line operations. Utility Model Content
[0003] In order to solve the above technical deficiencies, the utility model provides a conveyor belt cutting device, which can cut the conveyor belt, saves more effort during the cutting process, and has high stability.
[0004] The utility model discloses a conveyor belt cutting device, comprising a base and a reduction motor, at least three tires are arranged on the base, a connecting frame is arranged on the base, a first mounting frame is arranged at the upper end of the connecting frame, a second mounting frame is arranged at the lower end of the connecting frame, the reduction motor is installed on the first mounting frame, a torque multiplier is arranged at the output end of the reduction motor, a driving shaft is connected to the output end of the torque multiplier, the driving shaft is horizontally rotatably connected to the second mounting frame, two driving blades are arranged at intervals on the driving shaft, the driving blades are of a circular structure, a driven shaft is horizontally rotatably arranged on the second mounting frame, two driven blades are arranged at intervals on the driven shaft, the driven blades are of a circular structure, the driving blades correspond to the driven blades one by one and fit each other.
[0005] The width of the connecting frame between the first mounting frame and the second mounting frame is smaller than the spacing between the active blades and also smaller than the spacing between the driven blades.
[0006] The active blade is a toothed blade, and the driven blade is a disc blade.
[0007] Connecting plates are arranged on both sides of the second mounting frame, ends of the connecting plates extend to the front between the active blade and the driven blade, and guide rollers are arranged at the ends of the connecting plates.
[0008] The connecting plate and the second mounting frame are fixedly connected by bolts. A positioning hole is arranged on the second mounting frame at the edge of the bolt. A plurality of positioning holes are arranged in a circular array on the connecting plate at the edge of the bolt. The positioning hole on the second mounting frame corresponds to one of the positioning holes on the connecting plate and is positioned by a positioning pin to adjust the position of the guide roller.
[0009] A support handle is arranged on the first mounting frame.
[0010] The utility model provides a conveyor belt cutting device which can cut the conveyor belt and adopts two active blades to cooperate with two driven blades. During the cutting process, the frame can be driven to move forward to facilitate cutting. The large torque can cut thicker and harder conveyor belts and internal steel wire ropes, and the utility model has high efficiency, simple operation and low cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is the structural front view of the utility model;
[0012] Figure 2 It is a left view of the structure of the utility model;
[0013] Figure 3 It is a right side view of the structure of the utility model;
[0014] Figure 4 It is a structural stereogram of the utility model;
[0015] Figure 5 It is a partial cross-sectional view of the utility model. DETAILED DESCRIPTION
[0016] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0017] Embodiment 1:
[0018] like Figure 1-Figure 5 As shown, the utility model discloses a conveyor belt cutting device, including a base 1 and a reduction motor 6, four tires 2 are arranged on the base 1, a connecting frame 3 is arranged on the base 1, a first mounting frame 4 is arranged at the upper end of the connecting frame 3, a second mounting frame 5 is arranged at the lower end of the connecting frame 3, the reduction motor 6 is installed on the first mounting frame 4, a torque multiplier 7 is arranged at the output end of the reduction motor 6, a driving shaft 14 is connected to the output end of the torque multiplier 7, the driving shaft 14 is horizontally rotatably connected to the second mounting frame 5, two active blades 8 are arranged on the driving shaft 14 at intervals, the active blade 8 is a circular structure, a driven shaft 15 is horizontally rotatably arranged on the second mounting frame 5, two driven blades 9 are arranged on the driven shaft 15 at intervals, the driven blade 9 is a circular structure, the active blade 8 corresponds to the driven blade 9 one by one and fits each other.
[0019] The reduction motor 6 and the torque multiplier 7 are existing commercial products, and their specific structures are not described in detail. The base 1 adopts a frame structure, and its overall height is relatively low. Four tires 2 are arranged on the base 1, and the axial directions of the four tires 2 are parallel to the driving shaft 14 and the driven shaft 15. In actual work, the reduction motor 6 transmits power to the driving shaft 14 through the torque multiplier 7, and the driving shaft 14 drives the driving blade 8 to rotate. The conveyor belt to be cut is pushed between the driving blade 8 and the driven blade 9. The driving blade 8 squeezes the conveyor belt inward when rotating, and the driven blade 9 also rotates to achieve the cutting of the conveyor belt. During the cutting process, due to the rotating cutting of the driving blade 8 and the driven blade 9, the entire cutting device can be driven to move forward to achieve the forward cutting of the conveyor belt. Since the gap between the first mounting frame 4 and the second mounting frame 5 is fixed, as long as the thickness of the conveyor belt is less than the gap, it can be cut. Moreover, since the gap between the active shaft 14 and the driven shaft 15 is fixed, the ends of the active blade 8 and the driven blade 9 are in close contact, so thicker conveyor belts and harder conveyor belts can be cut. In conjunction with the torque multiplier 7, the torque of the active blade 8 can be increased to achieve cutting of steel wire core conveyor belts, etc., and the cutting process is stable and reliable.
[0020] The connecting frame 3 may adopt an I-shaped structure to enhance the firmness of the installation.
[0021] Normally, the spacing between the active blades 8 is 30 mm. Of course, other values can also be selected. The larger the value, the more conveyor belt width is cut during the conveyor belt cutting process, which will cause corresponding waste.
[0022] In order to allow the conveyor belt to move forward smoothly during the cutting process, the width of the connecting frame 3 between the first mounting frame 4 and the second mounting frame 5 is smaller than the spacing between the active blades 8 and the spacing between the driven blades 9. During normal cutting, the active blade 8 cooperates with the driven blade 9 to cut the conveyor belt. During the cutting process, the device moves forward, and the edge of the conveyor belt moves backward after cutting. The width of the connecting frame 3 is smaller than the spacing between the active blades 8, so the edge of the conveyor belt will not interfere with the connecting frame 3, and the conveyor belt cut between the active blades 8 will be discharged downward. The entire cutting process can be stably implemented without interference, and is safe and reliable.
[0023] The active blade 8 is a toothed blade, and the driven blade 9 is a disc blade. The toothed blade can effectively increase the grip between it and the conveyor belt, so that the device can move forward during the cutting process, continuously cut the conveyor belt, reduce the manual thrust requirements on the device, and make the operation easier.
[0024] Connecting plates 10 are provided on both sides of the second mounting frame 5, and the ends of the connecting plates 10 extend to the front between the active blade 8 and the driven blade 9, and guide rollers 11 are provided at the ends of the connecting plates 10. Since the conveyor belt is generally on the ground surface during cutting, and the active blade 8 and the driven blade 9 are both located above the base 1, there is a gap between the conveyor belt and the ground. In order to allow the conveyor belt to maintain a suitable angle to enter between the active blade 8 and the driven blade 9, guide rollers 11 are provided, which can be lifted up before the conveyor belt enters the cutting process to maintain a suitable position for cutting, thereby ensuring that the active blade 8 and the driven blade 9 cut more stably and reliably.
[0025] The connecting plate 10 is fixedly connected to the second mounting frame 5 by bolts, and a positioning hole 12 is provided on the second mounting frame 5 at the edge of the bolt. There are a number of positioning holes 12 in a circular array on the connecting plate 10 at the edge of the bolt. The positioning hole 12 on the second mounting frame 5 corresponds to one of the positioning holes 12 on the connecting plate 10, and is positioned by a positioning pin to adjust the position of the guide roller 11. Due to the different thicknesses of the conveyor belt, the pressure acting on the driven blade 9 is different. In order to ensure that the pressure acting on the driven blade 9 is not too large, different positioning holes 12 are used to adjust the position of the guide roller 11, thereby changing the contact range between the conveyor belt and the driven blade 9, changing the pressure, so that the active blade 8 and the driven blade 9 can stably cut the conveyor belt.
[0026] A support handle 13 is provided on the first mounting frame 4. The design of the support handle 13 can better operate the above device and the operation process is also safer.
[0027] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0028] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be an interactive relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0029] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0030] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simplified modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A conveyor belt cutting device, comprising a base and a reduction motor, characterized in that: At least three tires are arranged on the base, and a connecting frame is arranged on the base, a first mounting frame is arranged on the upper end of the connecting frame, a second mounting frame is arranged on the lower end of the connecting frame, the reduction motor is installed on the first mounting frame, a torque multiplier is arranged at the output end of the reduction motor, a driving shaft is connected to the output end of the torque multiplier, the driving shaft is horizontally rotatably connected to the second mounting frame, two driving blades are arranged at intervals on the driving shaft, the driving blades are of a circular structure, a driven shaft is horizontally rotatably arranged on the second mounting frame, two driven blades are arranged at intervals on the driven shaft, the driven blades are of a circular structure, and the driving blades correspond to the driven blades one by one and fit each other.
2. A conveyor belt cutting device according to claim 1, characterized in that: The width of the connecting frame between the first mounting frame and the second mounting frame is smaller than the spacing between the active blades and also smaller than the spacing between the driven blades.
3. A conveyor belt cutting device according to claim 1 or 2, characterized in that: The active blade is a toothed blade, and the driven blade is a disc blade.
4. A conveyor belt cutting device according to claim 3, characterized in that: Connecting plates are arranged on both sides of the second mounting frame, ends of the connecting plates extend to the front between the active blade and the driven blade, and guide rollers are arranged at the ends of the connecting plates.
5. A conveyor belt cutting device according to claim 4, characterized in that: The connecting plate and the second mounting frame are fixedly connected by bolts. A positioning hole is arranged on the second mounting frame at the edge of the bolt. A plurality of positioning holes are arranged in a circular array on the connecting plate at the edge of the bolt. The positioning hole on the second mounting frame corresponds to one of the positioning holes on the connecting plate and is positioned by a positioning pin to adjust the position of the guide roller.
6. A conveyor belt cutting device according to claim 1, characterized in that: A support handle is arranged on the first mounting frame.