Special die for producing toilet

By designing a toilet special mold containing limit rollers, motors and other components, the problems of large mold weight and bubble formation when the slurry solidifies are solved, and the convenient use of the mold and the improvement of product quality are achieved.

CN222537939UActive Publication Date: 2025-02-28CHANGGE BAITE CERAMIC CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323433911.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-16
Publication Date
2025-02-28
Estimated Expiration
2033-12-16

AI Technical Summary

Technical Problem

Due to the large weight of existing toilet molds, two people need to lift them when used, and bubbles may appear when the slurry solidifies, affecting product quality.

Method used

A special mold is designed including a mold workbench, support legs, bottom mold, core mold, side mold, handle, motor, cam, spring and connecting plate. Through the arrangement of the limit roller and limit groove, convenient mold clamping of the mold is achieved; by combining the motor, cam, spring and connecting plate, the slurry is vibrated to avoid bubble formation.

Benefits of technology

This mold allows a single person to easily perform mold clamping operations, reduces labor intensity, and reduces the possibility of bubble formation by vibrating the slurry, thereby improving product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 00000000_0000_ABST
    Figure 00000000_0000_ABST
Patent Text Reader

Abstract

The utility model discloses a special die for producing a toilet, which relates to the technical field of toilet manufacturing and comprises a die workbench, four corners of the lower surface of the die workbench are fixedly connected with supporting legs, the upper surface of the middle of the die workbench is fixedly connected with a bottom die, the upper surface of the bottom die is provided with a core die, and the upper surface of the die workbench is provided with a side die. A grouting opening is formed in the upper surface of the side mold, a handle is fixedly connected to the outer surface of the upper portion of the side mold, a motor is installed on the lower surface of the mold workbench, a cam is fixedly connected to the output end of the motor, a spring is fixedly connected to the lower surface of the mold workbench, and a connecting plate is fixedly connected to the other end of the spring. Through the arrangement of the fixing block, the limiting idler wheel and the limiting groove, the effect of liberating labor force is achieved, the purpose of convenient use is achieved, through the arrangement of the motor, the cam, the spring and the connecting plate, the pedestal pan is firmer, and the purpose of improving the manufacturing quality of the pedestal pan is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of toilet manufacturing, in particular to a special mould for producing toilets. Background Art

[0002] The toilet production process mainly includes the following steps: grouting, mold closing - sizing - consolidation - demoulding - repair; blank repair, make the blank flat, smooth, check for cracks; drying: blank drying, reduce the moisture content of the blank and improve the firing quality; blank inspection, check for cracks, impurities, bumps and other appearance defects; glazing, pipe glazing, water distribution hole glazing, three-time surface glazing; labeling, the trademark becomes a permanent mark after high temperature; kiln loading: load the qualified glaze blanks onto the kiln car; firing, drying, preheating zone, firing zone, cooling zone; inspection, appearance inspection, function inspection; packaging and storage. Therefore, in the toilet production process, the mold is the most fundamental link.

[0003] The existing special mold for producing toilets is heavy as a whole, so two people are needed to carry it during the mold closing process, which is inconvenient. After the slurry is poured into the mold, bubbles may appear in the slurry during the solidification process, which affects the quality of the toilet and has the disadvantage of poor quality. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a special mold for producing a toilet, which solves the problems raised in the above-mentioned background technology.

[0005] To achieve the above purpose, the utility model is implemented through the following technical scheme: a special mold for producing toilets, including a mold workbench, the four corners of the lower surface of the mold workbench are fixedly connected with support legs, the upper surface in the middle of the mold workbench is fixedly connected with a bottom mold, the upper surface of the bottom mold is provided with a core mold, the upper surface of the mold workbench is provided with a side mold, the upper surface of the side mold is provided with a grouting port, the outer surface of the upper part of the side mold is fixedly connected with a handle, the lower surface of the mold workbench is installed with a motor, the output end of the motor is fixedly connected with a cam, the lower surface of the mold workbench is fixedly connected with a spring, and the other end of the spring is fixedly connected with a connecting plate.

[0006] Optionally, there are two side molds, a fitting block is fixedly connected to the inner side surface of one side mold, and a fitting groove is provided on the inner side surface of the other side mold, and the sizes of the fitting block and the fitting groove are matched.

[0007] Optionally, a fixed block is fixedly connected to the outer surface of the lower part of the side mold, a limiting roller is installed on the lower surface of the fixed block, a limiting groove is opened on the upper surface of the mold workbench, and the limiting roller rolls on the surface of the limiting groove.

[0008] Optionally, the number of the fixed blocks and the limiting rollers on the side of each side mold is two and they are symmetrical, the number of the limiting grooves is four and they are symmetrically distributed in pairs on the upper surface of the mold workbench.

[0009] Optionally, there are two springs, which are symmetrically distributed on the upper surface of the connecting plate.

[0010] Optionally, the cam is located directly above the connecting plate, and the surface of the cam abuts against the upper surface of the connecting plate.

[0011] The utility model provides a special mold for producing toilets, which has the following beneficial effects:

[0012] 1. The special mold for producing toilets has the effect of convenient mold closing by setting the fixed block, the limiting roller and the limiting groove. When in use, when closing the mold, the staff first grasps the handle to push the side mold on one side, and the side mold moves on the surface of the limiting groove through the limiting roller below. After pushing the side mold on one side to one side of the core mold, the side mold on the other side is pushed in the same way, so that the inner surface fitting blocks of the two side molds fit each other, and then use the work to clamp and fix the two side molds, and finally pour the slurry into the gap between the core mold and the side mold through the grouting port. This process can be carried out by only one staff member. Compared with the traditional toilet mold, there is no need for two people to carry it to work, which plays a role in liberating labor and achieves the purpose of convenient use.

[0013] 2. The special mold for producing toilets has the effect of improving manufacturing quality through the arrangement of motors, cams, springs and connecting plates. When in use, the mold workbench and the mold used are used in combination. In the process of injecting slurry into the gap between the core mold and the side mold through the grouting port, the staff turns on the motor and drives the cam to rotate. Due to the action of the spring, the surface of the cam is always in contact with the upper surface of the connecting plate. Then, during the rotation of the cam, the connecting plate moves up and down, causing the mold workbench as a whole to vibrate slightly, and then the slurry entering the gap between the core mold and the side mold is vibrated to avoid the formation of bubbles between the slurry. By reducing the bubbles between the slurry, the toilet is made more solid, thereby achieving the purpose of improving the manufacturing quality of the toilet. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the structure of the front section of the utility model;

[0016] Figure 3 It is a schematic diagram of the structure of the motor of the utility model in a side view;

[0017] Figure 4 For this utility model Figure 3 Schematic diagram of the structure at A in the middle.

[0018] In the figure: 1. mold workbench; 2. support leg; 3. bottom mold; 4. core mold; 5. side mold; 51. fitting block; 52. fitting groove; 6. handle; 7. grouting port; 8. fixing block; 9. limiting roller; 10. limiting groove; 11. motor; 12. cam; 13. spring; 14. connecting plate. Implementation

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Example

[0020] See also Figure 1 and Figure 2 The utility model provides a technical solution: a special mold for producing a toilet, comprising a mold workbench 1, the four corners of the lower surface of the mold workbench 1 are fixedly connected with support legs 2, the upper surface in the middle of the mold workbench 1 is fixedly connected with a bottom mold 3, the upper surface of the bottom mold 3 is provided with a core mold 4, the upper surface of the mold workbench 1 is provided with a side mold 5, There are two side molds 5, and a fitting block 51 is fixedly connected to the inner surface of the side mold 5 on one side, and a fitting groove 52 is opened on the inner surface of the side mold 5 on the other side. The sizes of the fitting block 51 and the fitting groove 52 are adapted to each other. A fixed block 8 is fixedly connected to the outer surface of the lower part of the side mold 5, and a limiting roller 9 is installed on the lower surface of the fixed block 8. A limiting groove 10 is opened on the upper surface of the mold workbench 1, and the limiting roller 9 rolls on the surface of the limiting groove 10. The number of fixed blocks 8 and limiting rollers 9 on each side of the side mold 5 is two and symmetrical. The number of limiting grooves 10 is four, and they are symmetrically distributed in pairs on the upper surface of the mold workbench 1. A grouting port 7 is set on the upper surface of the side mold 5, and a handle 6 is fixedly connected to the outer surface of the upper part of the side mold 5.

[0021] In order to achieve the purpose of convenient use, when using, when closing the mold, the staff first grasps the handle 6 to push the side mold 5 on one side, and the side mold 5 moves on the surface of the limiting groove 10 through the limiting roller 9 below. After pushing the side mold 5 on one side to one side of the core mold 4, the side mold 5 on the other side is pushed in the same way, so that the inner surface fitting blocks 51 of the two side molds 5 and the fitting blocks 51 fit each other, and then use the work to clamp and fix the two side molds 5, and finally pour the slurry into the gap between the core mold 4 and the side mold 5 through the grouting port 7. This process can be carried out by only one staff member. Compared with the traditional toilet mold, there is no need for two people to lift it to work, which plays a role in liberating labor and achieves the purpose of convenient use. Example

[0022] See also Figures 1 to 4 The utility model provides a technical solution: a special mold for producing toilets, including a mold workbench 1, the four corners of the lower surface of the mold workbench 1 are fixedly connected with support legs 2, the upper surface in the middle of the mold workbench 1 is fixedly connected with a bottom mold 3, the upper surface of the bottom mold 3 is provided with a core mold 4, the upper surface of the mold workbench 1 is provided with a side mold 5, the upper surface of the side mold 5 is provided with a grouting port 7, the outer surface of the upper part of the side mold 5 is fixedly connected with a handle 6, the lower surface of the mold workbench 1 is installed with a motor 11, the output end of the motor 11 is fixedly connected with a cam 12, the lower surface of the mold workbench 1 is fixedly connected with a spring 13, the number of the springs 13 is two, and they are symmetrically distributed on the upper surface of the connecting plate 14, the cam 12 is located directly above the connecting plate 14, and the surface of the cam 12 abuts against the upper surface of the connecting plate 14, and the other end of the spring 13 is fixedly connected with the connecting plate 14.

[0023] In order to achieve the purpose of improving the manufacturing quality of the toilet, when in use, the mold workbench 1 and the mold used are used in combination. During the process of injecting the slurry into the gap between the core mold 4 and the side mold 5 through the grouting port 7, the staff turns on the motor 11 and drives the cam 12 to rotate through the motor 11. Due to the action of the spring 13, the surface of the cam 12 is always in contact with the upper surface of the connecting plate 14. During the rotation of the cam 12, the connecting plate 14 moves up and down, causing the mold workbench 1 to vibrate slightly as a whole, and then the slurry entering the gap between the core mold 4 and the side mold 5 is vibrated, avoiding the formation of bubbles between the slurry. By reducing the bubbles between the slurry, the toilet is made more solid, thereby achieving the purpose of improving the manufacturing quality of the toilet.

[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A special mold for producing a toilet, comprising a mold workbench (1), characterized in that: The four corners of the lower surface of the mold workbench (1) are fixedly connected to support legs (2); the upper surface in the middle of the mold workbench (1) is fixedly connected to a bottom mold (3); the upper surface of the bottom mold (3) is provided with a core mold (4); the upper surface of the mold workbench (1) is provided with a side mold (5); the upper surface of the side mold (5) is provided with a grouting port (7); the upper outer surface of the side mold (5) is fixedly connected to a handle (6); the lower surface of the mold workbench (1) is installed with a motor (11); the output end of the motor (11) is fixedly connected to a cam (12); the lower surface of the mold workbench (1) is fixedly connected to a spring (13); the other end of the spring (13) is fixedly connected to a connecting plate (14).

2. The special mold for producing toilet bowls according to claim 1, characterized in that: The number of the side molds (5) is two, the inner side surface of one side mold (5) is fixedly connected with a fitting block (51), and the inner side surface of the other side mold (5) is provided with a fitting groove (52), and the sizes of the fitting block (51) and the fitting groove (52) are matched.

3. The special mold for producing toilet bowl according to claim 1, characterized in that: A fixing block (8) is fixedly connected to the outer surface of the lower part of the side mold (5); a limiting roller (9) is installed on the lower surface of the fixing block (8); a limiting groove (10) is provided on the upper surface of the mold workbench (1); and the limiting roller (9) rolls on the surface of the limiting groove (10).

4. The special mold for producing toilet bowls according to claim 1, characterized in that: The number of the fixing blocks (8) and the limiting rollers (9) on the side of each side mold (5) is two and they are symmetrical, and the number of the limiting grooves (10) is four and they are symmetrically distributed in pairs on the upper surface of the mold workbench (1).

5. The special mold for producing toilet bowls according to claim 1, characterized in that: The number of the springs (13) is two, and they are symmetrically distributed on the upper surface of the connecting plate (14).

6. The special mold for producing toilet bowls according to claim 1, characterized in that: The cam (12) is located directly above the connecting plate (14), and the surface of the cam (12) abuts against the upper surface of the connecting plate (14).