Injection molding raw material drying device

By using the staggered guide plates and hot air flow generated by the hot air fan in the injection molding raw material drying device, combined with the heat exchange design of the bent exhaust duct and the water storage tank, the problems of poor drying effect and environmental pollution in the prior art are solved, and the full drying of materials and efficient utilization of energy are achieved.

CN222538084UActive Publication Date: 2025-02-28SICHUAN CHUANGMING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421355609.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-02-28
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing injection molding raw material drying device cannot effectively dry the inside of the material, resulting in poor drying effect, while heat and dust pollute the environment.

Method used

An injection molding raw material drying device is designed, using a combination of a drying box and a water storage tank. The material is continuously rolled and dropped through the staggered arrangement of the first and second guide plates, and dried in combination with the hot air flow generated by the hot air fan. Heat exchange is recovered and environmental pollution is reduced through the bending exhaust duct and the water storage tank.

Benefits of technology

The material is fully dried, the processing quality is improved, and through the heat recovery and cooling effect, energy waste and environmental pollution are reduced.

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Abstract

The utility model discloses an injection molding raw material drying device, and relates to the technical field of drying equipment. The injection molding raw material drying device comprises a drying box body and a water storage box body, the top of the drying box body is fixedly connected with a feeding pipe, the inner wall of the drying box body is fixedly connected with a first material guide plate and a second material guide plate, the bottom of the drying box body is provided with a discharging port, and the drying box body is provided with a first through hole; a fixed shell is fixedly connected to the outer surface of the drying box body, a second through hole is formed in the fixed shell, an air heater is fixedly connected to the outer surface of the fixed shell, a bent exhaust pipe is fixedly connected to the side, away from the fixed shell, of the drying box body, and a water inlet pipe and a water drainage pipe are fixedly connected to the outer surface of the water storage box body; and an exhaust pipe is fixedly connected to the top of the water storage tank body, hot air flow can make full contact with injection molding raw materials, the injection molding raw materials are fully dried, and the influence on the surrounding environment in the device operation process is also reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molding, in particular to an injection molding raw material drying device. Background Art

[0002] Injection molding raw materials, as an indispensable core material for the production of plastic products, are actually a polymer, a type of synthetic resin. Its appearance is quite similar to natural pine resin, but after specific processing, it can show completely different characteristics and uses. In the production process of plastic products, injection molding raw materials play a vital role.

[0003] The raw materials for injection molding are carefully selected and proportioned to ensure that their quality is stable and meets production requirements. Subsequently, these raw materials need to be dried by professional drying equipment. The drying process is crucial, as it can effectively remove moisture and impurities from the raw materials to ensure the purity and stability of the raw materials. The performance of the raw materials for injection molding that have been dried will be significantly improved, thereby ensuring the quality of the final plastic products. Next, the dried raw materials for injection molding will be fed into the injection molding machine.

[0004] A drying device is disclosed in the patent "A drying device for injection molding machines" (publication number CN208645849U, hereinafter referred to as prior art 1). The drying device in prior art 1 is provided with a drying device and a drying box, and a heating plate is provided inside the drying box. The material is placed on the heating plate to dry the material, and double drying is performed by the drying device and the heating plate. After drying, it is circulated through the air outlet pipe. However, since the material cannot move in the drying box, only the surface of the material can be dried, and the internal position cannot be dried, resulting in poor drying effect. In addition, not only the moisture in the raw material and the heat in the device will be discharged into the surrounding environment with the airflow, but also some dust in the raw material will enter the surrounding environment with the airflow, causing the surrounding environment to be polluted by heat and dust. Utility Model Content

[0005] In view of the deficiencies of the prior art, the utility model provides an injection molding raw material drying device to solve the existing problems raised in the above background technology.

[0006] To achieve the above objectives, an embodiment of the utility model provides an injection molding raw material drying device, including a drying box and a water storage box, the top of the drying box is fixedly connected to a feed pipe, the inner wall of the drying box is fixedly connected to a first material guide plate and a second material guide plate, the bottom of the drying box is provided with a discharge port, the drying box is provided with a first through hole, the outer surface of the drying box is fixedly connected to a fixed shell, the fixed shell is provided with a second through hole, the outer surface of the fixed shell is fixedly connected to a hot air blower, the side of the drying box away from the fixed shell is fixedly connected to a bent exhaust pipe, the outer surface of the water storage box is fixedly connected to a water inlet pipe and a drain pipe, the water inlet pipe and the drain pipe are fixedly connected to a one-way valve, and the top of the water storage box is fixedly connected to an exhaust pipe.

[0007] Preferably, the first material guide plate and the second material guide plate are arranged below the feed pipe, the first material guide plate and the second material guide plate are respectively arranged on opposite sides of the drying box, and the first material guide plate and the second material guide plate are arranged alternately.

[0008] Preferably, the number of the first through holes and the second through holes are both plural, the first through holes are aligned with the second through holes, and the interior of the drying box is connected with the interior of the fixed shell through the first through holes and the second through holes.

[0009] Preferably, the outer surface of the bent exhaust duct is fixedly connected to the top of the water storage tank body, and the outer surface of the bent exhaust duct passes through the water storage tank body and extends to the inner cavity. By setting the bent exhaust duct, the circulation and heat recovery of the hot air inside the drying box body are realized. The bent exhaust duct guides the hot air in the drying box body out and introduces it into the inner cavity of the water storage tank body, and heat exchange is performed through the water in the water storage tank body to achieve a cooling effect. This design not only effectively improves the utilization rate of heat and reduces energy waste, but also avoids thermal pollution caused by direct heat discharge into the surrounding environment.

[0010] Preferably, the interior of the bent exhaust duct is connected to the interior of the drying box, and the water inlet pipe is arranged directly above the drain pipe.

[0011] Beneficial Effects

[0012] The utility model provides an injection molding raw material drying device, which has the following beneficial effects:

[0013] The injection molding material drying device, through the cooperation between the first material guide plate, the second material guide plate, the first through hole and the second through hole, with the cooperation of the multiple staggered first material guide plates and the second material guide plates, makes the injection molding material continuously roll and fall in the drying box, and the falling speed is slowed down. At the same time, the multiple first through holes and the second through holes make the injection molding material blown to the hot air flow during the entire falling process, so that the hot air flow and the injection molding material are fully contacted, so that the injection molding material is fully dried, and the processing quality is improved. The injection molding material drying device, through the cooperation between the bending exhaust pipe, the water storage box, the exhaust pipe, the water inlet pipe and the drain pipe, can make the dust and heat contained in the hot air flow passing through the injection molding material be absorbed by the cold water in the water storage box, which can prevent the dust in the air flow from entering the surrounding environment, and can also reduce the heat in the air flow from entering the surrounding environment, reducing the impact on the surrounding environment during the operation of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic cross-sectional structure diagram of the utility model as a whole;

[0016] Figure 3 It is a partial structural diagram of the utility model;

[0017] Figure 4 It is a schematic diagram of the internal structure of the drying box of the utility model.

[0018] In the figure: 1. Drying box; 2. Feed pipe; 3. Discharge port; 4. First guide plate; 5. Second guide plate; 6. First through hole; 7. Fixed shell; 8. Second through hole; 9. Hot air blower; 10. Bent exhaust duct; 11. Water storage box; 12. Water inlet pipe; 13. Drain pipe; 14. One-way valve; 15. Exhaust pipe. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example 1

[0021] like Figure 1As shown, the utility model provides an injection molding raw material drying device, including a drying box 1 and a water storage box 11, a feed pipe 2 is fixedly connected to the top of the drying box 1, a first material guide plate 4 and a second material guide plate 5 are fixedly connected to the inner wall of the drying box 1, a discharge port 3 is arranged at the bottom of the drying box 1, and a first through hole 6 is opened on the drying box 1. Figure 2 As shown, the outer surface of the drying box body 1 is fixedly connected to a fixed shell body 7, a second through hole 8 is opened on the fixed shell body 7, a hot air blower 9 is fixedly connected to the outer surface of the fixed shell body 7, a bent exhaust pipe 10 is fixedly connected to the side of the drying box body 1 away from the fixed shell body 7, a water inlet pipe 12 and a drain pipe 13 are fixedly connected to the outer surface of the water storage tank body 11, a one-way valve 14 is fixedly connected to the water inlet pipe 12 and the drain pipe 13, and an exhaust pipe 15 is fixedly connected to the top of the water storage tank body 11.

[0022] like Figure 4 As shown, the first material guide plate 4 and the second material guide plate 5 are arranged below the feed pipe 2, and the first material guide plate 4 and the second material guide plate 5 are respectively arranged on opposite sides of the drying box body 1, and the first material guide plate 4 and the second material guide plate 5 are arranged alternately.

[0023] like Figure 3 and Figure 4 As shown, there are a plurality of first through holes 6 and a plurality of second through holes 8 , the first through holes 6 are aligned with the second through holes 8 , and the interior of the drying box 1 is connected to the interior of the fixed shell 7 through the first through holes 6 and the second through holes 8 .

[0024] Specifically, the outer surface of the bent exhaust duct 10 is fixedly connected to the top of the water storage tank 11, and the outer surface of the bent exhaust duct 10 passes through the water storage tank 11 and extends to the inner cavity. The shape and length of the bent exhaust duct 10 can be adjusted according to actual needs to optimize the heat recovery effect and cooling efficiency. Its outer surface is fixedly connected to the top of the water storage tank 11, which ensures the stability and sealing of the connection and prevents hot air leakage. At the same time, the outer surface of the bent exhaust duct 10 passes through the water storage tank 11 and extends to the inner cavity, so that the hot air can fully exchange heat with the water in the water storage tank 11, further improving the heat recovery efficiency.

[0025] Specifically, the interior of the bent exhaust duct 10 is connected to the interior of the drying box 1 , and the water inlet pipe 12 is arranged right above the drain pipe 13 .

[0026] The working principle and beneficial effects of the above embodiments:

[0027] like Figure 2 and Figure 4As shown, when in use, the injection molding material falls from the feed pipe 2 onto the top first guide plate 4, then falls along the first guide plate 4 onto the second guide plate 5, and then falls along the second guide plate 5 onto the next first guide plate 4 until it is discharged from the discharge port 3. During this process, the hot air flow generated by the hot air blower 9 enters the fixed shell 7, and then passes through the second through hole 8 and the first through hole 6 into the drying box 1, so that the hot air flow blows toward the injection molding material falling along the first guide plate 4 and the second guide plate 5. Since the injection molding material continuously rolls and falls in the drying box 1, and the multiple first guide plates 4 and the second guide plates 5 can slow down the falling speed of the injection molding material, the hot air flow can fully contact the injection molding material, so that the injection molding material is fully dried. The hot air flow that passes through the injection molding raw material takes away the moisture and dust in the injection molding raw material and enters the bent exhaust pipe 10, and cold water is injected into the water storage tank 11 through the water inlet pipe 12, so that the liquid level of the cold water is higher than the bottom of the bent exhaust pipe 10, and the hot air flow containing moisture and dust enters the cold water in the water storage tank 11 along the bent exhaust pipe 10, and the cold water is used to absorb the heat and dust in the air flow, and the cooled and dust-removed air flow is discharged from the exhaust pipe 15 into the surrounding environment, which can prevent the dust in the air flow from entering the surrounding environment and reduce the heat in the air flow from entering the surrounding environment. After the cold water in the water storage tank 11 absorbs enough heat and becomes hot, the drain pipe 13 can be opened to discharge the hot water, and then new cold water is introduced through the water inlet pipe 12.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An injection molding raw material drying device, comprising a drying box (1) and a water storage box (11), characterized in that: The top of the drying box (1) is connected to a feed pipe (2), and the inner wall of the drying box (1) is fixedly connected to a first guide plate (4) and a second guide plate (5); The bottom of the drying box (1) is provided with a discharge port (3), the drying box (1) is provided with a first through hole (6), the outer surface of the drying box (1) is fixedly connected to a fixed shell (7), the fixed shell (7) is provided with a second through hole (8), and the outer surface of the fixed shell (7) is connected to a hot air blower (9); A bent exhaust pipe (10) is fixedly connected to a side of the drying box (1) away from the fixed shell (7); an outer surface of the water storage box (11) is connected to a water inlet pipe (12) and a drain pipe (13); both the water inlet pipe (12) and the drain pipe (13) are connected to a one-way valve (14); and an exhaust pipe (15) is connected to the top of the water storage box (11).

2. The injection molding raw material drying device according to claim 1, characterized in that: The first material guide plate (4) and the second material guide plate (5) are arranged below the feed pipe (2); the first material guide plate (4) and the second material guide plate (5) are respectively arranged on opposite sides of the drying box (1); the first material guide plate (4) and the second material guide plate (5) are arranged in a staggered manner.

3. The injection molding raw material drying device according to claim 1, characterized in that: The number of the first through hole (6) and the number of the second through hole (8) are both multiple, the first through hole (6) is aligned with the second through hole (8), and the interior of the drying box (1) is connected to the interior of the fixed shell (7) through the first through hole (6) and the second through hole (8).

4. The injection molding raw material drying device according to claim 1, characterized in that: The outer surface of the bent exhaust duct (10) is fixedly connected to the top of the water storage tank (11), and the outer surface of the bent exhaust duct (10) penetrates the water storage tank (11) and extends to the inner cavity.

5. The injection molding raw material drying device according to claim 1, characterized in that: The interior of the bent exhaust pipe (10) is connected to the interior of the drying box (1), and the water inlet pipe (12) is arranged directly above the drain pipe (13).

Citation Information

Patent Citations

  • Injection molding machine drying device

    CN208645849U