Driving device for electro-mechanical piston filling machine and filling machine
By introducing a rotary driving mechanism and swing support into the drive device of the filling machine, the pinch rod is allowed to have rotational freedom, which solves the problem that the pinch rod of the existing filling machine can only move vertically, and improves the installation accuracy and disassembly and assembly efficiency.
Patent Information
- Application Number
- CN202421333908.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The top rods of existing filling machines can only move in the vertical direction, resulting in high requirements for the installation accuracy between the top rod, push rod and crank, and time-consuming and labor-intensive disassembly and assembly.
A driving device for an electric mechanical piston filling machine is designed, including a support, a swing support, a push rod and a rotary driving mechanism, allowing the push rod not only to move in the vertical direction, but also to have a certain degree of freedom of rotation.
By increasing the rotational freedom, the requirements for installation accuracy between the push rod, push rod, swing support and crank are reduced, and the disassembly and assembly process is simplified, saving time and effort.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling machines, in particular to a driving device for an electric mechanical piston filling machine and a filling machine. Background Art
[0002] The filling machine is one of many packaging machines. It is a mechanical device used to quantitatively fill liquid substances such as meat, minced meat and meat filling, colloidal materials and materials containing particles and blocks in the medium into containers. It is widely used in many industries such as food, beverages, medicine, daily chemicals, and chemicals. When the current filling machine is in use, the drive mechanism drives the crank to rotate back and forth. The crank drives the push rod to move up and down through the push rod, thereby pushing the piston up and down to complete the process of discharging and sucking. With this driving method, the push rod can only move in the vertical direction, and the installation accuracy between the push rod, push rod and crank is relatively high, which is time-consuming and labor-intensive to disassemble and assemble. Utility Model Content
[0003] The utility model provides a driving device and a filling machine for an electric mechanical piston filling machine, which solves the problem in the related art that the ejector rod can only move in the vertical direction, the installation accuracy between the ejector rod, the push rod and the crank is high, and the disassembly and assembly is time-consuming and labor-intensive.
[0004] The technical solution of the utility model is as follows: a driving device for an electric mechanical piston filling machine comprises:
[0005] A push rod, which is used to be arranged on the piston of the filling machine and is used to drive the piston to rise and fall in the cylinder of the filling machine;
[0006] A crank, the crank is located below the push rod and is used to drive the push rod to rise and fall;
[0007] The key point is: it also includes,
[0008] A support, the support being arranged on one side of the crank;
[0009] A swing support, wherein the swing support is hinged between the lower end of the push rod and the support, and the upper end of the push rod is hinged to the piston;
[0010] A push rod is hinged between the swing support and the crank.
[0011] It also includes a rotation drive mechanism, which is located on one side of the crank and is used to drive the crank to rotate back and forth.
[0012] Also includes,
[0013] a bottom plate, the bottom plate being located below the crank;
[0014] A pull rod is arranged on the bottom plate, the number of the pull rods is at least two, and the pull rod is used to support the material cylinder.
[0015] The support is arranged on the bottom plate, and further comprises:
[0016] a first hinge shaft, the swing support being hinged to the support via the first hinge shaft;
[0017] a second hinge shaft, the swing support being hinged to the lower end of the push rod by means of the second hinge shaft;
[0018] The third articulated shaft, the swing support is articulated with the upper end of the push rod by means of the third articulated shaft, the axial directions of the first articulated shaft, the second articulated shaft and the third articulated shaft are the same as the axial direction of the crank, the first articulated shaft, the second articulated shaft and the third articulated shaft are arranged in a triangle, and the third articulated shaft is located above the first articulated shaft.
[0019] It also includes an upper fixed plate, the upper ends of all the pull rods are arranged on the upper fixed plate, and the material cylinder is arranged on the upper fixed plate.
[0020] The support is arranged on the upper fixing plate, and further comprises:
[0021] a fourth hinge shaft, one end of the swing support is hinged to the support by means of the fourth hinge shaft;
[0022] The fifth hinge shaft, the other end of the swing support is hinged to the lower end of the push rod and the upper end of the push rod at the same time by means of the fifth hinge shaft, and the axial direction of the fourth hinge shaft and the fifth hinge shaft is the same as the axial direction of the crank.
[0023] The filling machine, the key lies in: including a drive device for an electric mechanical piston filling machine.
[0024] Also includes,
[0025] A silo, the silo being located above the material cylinder;
[0026] A discharge pipe, the discharge pipe is located between the silo and the material cylinder;
[0027] A rotary valve system is provided between the silo, the discharge pipe and the material cylinder, and is used to control the on-off between the silo and the material cylinder, and between the material cylinder and the discharge pipe.
[0028] It also includes a rotary valve reduction motor, and the transmission mode between the rotary valve reduction motor and the rotary valve system is chain transmission.
[0029] The rotary valve system and the material cylinder, as well as the rotary valve system and the material bin are all detachably connected.
[0030] The working principle and beneficial effects of the utility model are as follows: the support is arranged on one side of the crank, the swing support is hinged between the lower end of the push rod and the support, the upper end of the push rod is hinged to the piston, and the push rod is hinged between the swing support and the crank. The push rod can not only move in the vertical direction, but also has a certain degree of rotational freedom, which can reduce the requirements for the installation accuracy between the push rod, the push rod, the swing support and the crank, and save time and effort during disassembly and assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.
[0032] Figure 1 This is a schematic diagram of the first structure of the utility model.
[0033] Figure 2 This is a second structural schematic diagram of the utility model.
[0034] Figure 3 It is a schematic diagram of the external structure of the transfer valve system of the utility model.
[0035] Figure 4 It is a structural schematic diagram of the transfer valve system of the utility model when the silo is connected with the material cylinder.
[0036] Figure 5 It is a structural schematic diagram of the transfer valve system of the utility model when the material cylinder is connected with the discharge pipe.
[0037] In the figure: 1. push rod, 2. crank, 3. piston, 4. cylinder, 5. support, 6. swing support, 7. push rod, 8. rotary drive mechanism, 9. bottom plate, 10. pull rod, 11. first articulated axis, 12. second articulated axis, 13. third articulated axis, 14. upper fixed plate, 15. fourth articulated axis, 16. fifth articulated axis, 17. silo, 18. discharge pipe, 19. rotary valve system, 19-1. three-way steering valve housing, 19-2. valve core, 19-3. rotary valve coupling, 20. rotary valve reduction motor. DETAILED DESCRIPTION
[0038] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0039] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0040] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0041] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0042] Example 1, reference Figure 1 and Figure 2 , which is the first embodiment of the utility model, proposes a driving device for an electric mechanical piston filling machine, including a push rod 1 and a crank 2. The push rod 1 is used to be arranged on the piston 3 of the filling machine, and is used to drive the piston 3 to rise and fall in the material cylinder 4 of the filling machine; the crank 2 is located below the push rod 1, and is used to drive the push rod 1 to rise and fall; it also includes a support 5, a swing support 6, and a push rod 7. The support 5 is arranged on one side of the crank 2; the swing support 6 is hinged between the lower end of the push rod 1 and the support 5, and the upper end of the push rod 1 is hinged to the piston 3; the push rod 7 is hinged between the swing support 6 and the crank 2.
[0043] Furthermore, if Figure 1 and Figure 2 As shown, it also includes a rotation drive mechanism 8, which is located on one side of the crank 2 and is used to drive the crank 2 to rotate back and forth. The rotation drive mechanism 8 is used to drive the crank 2 to rotate, and the mechanized operation saves time and effort. The rotation drive mechanism 8 is preferably a reduction motor, which can adjust the rotation speed of the crank 2.
[0044] Furthermore, if Figure 1 and Figure 2 As shown, the crank 2 further includes a bottom plate 9 and a pull rod 10. The bottom plate 9 is located below the crank 2. The pull rod 10 is arranged on the bottom plate 9. There are at least two pull rods 10. The pull rod 10 is used to support the cylinder 4. The cylinder 4 is mounted above the bottom plate 9 through the pull rod 10, so as to facilitate the hinge connection between the top rod 1 and the piston 3 in the cylinder 4.
[0045] Furthermore, if Figure 1 and Figure 2 As shown, an upper fixing plate 14 is also included, and the upper ends of all the tie rods 10 are arranged on the upper fixing plate 14, and the material cylinder 4 is arranged on the upper fixing plate 14. The upper ends of all the tie rods 10 are fixed together by the upper fixing plate 14, so that the strength and stability of the tie rods 10 are better, and the material cylinder 4 is arranged on the upper fixing plate 14, and the stability is also better.
[0046] Regarding the specific structure of the support 5, the utility model provides the following two:
[0047] The first one, such as Figure 1 As shown, the support 5 is arranged on the base plate 9, and also includes a first hinge axis 11, a second hinge axis 12, and a third hinge axis 13. The swing support 6 is hinged to the support 5 by means of the first hinge axis 11; the swing support 6 is hinged to the lower end of the push rod 1 by means of the second hinge axis 12; the swing support 6 is hinged to the upper end of the push rod 7 by means of the third hinge axis 13. The axial directions of the first hinge axis 11, the second hinge axis 12 and the third hinge axis 13 are the same as the axial direction of the crank 2. The first hinge axis 11, the second hinge axis 12 and the third hinge axis 13 are arranged in a triangle, and the third hinge axis 13 is located above the first hinge axis 11.
[0048] The support 5 is arranged on the base plate 9 and is located on the right side of the crank 2. The push rod 1 is located between the crank 2 and the support 5. The swing support 6 is a triangular structure. The right end of the swing support 6 is hinged to the support 5 by means of a first hinge shaft 11, and the left end of the swing support 6 is hinged to the lower end of the push rod 1 by means of a second hinge shaft 12. The top of the swing support 6 is hinged to the upper end of the push rod 7 by means of a third hinge shaft 13. The lower end of the push rod 7 is hinged to the crank 2. The push rod 7 is located between the crank 2 and the swing support 6. During the rotation of the crank 2, the swing support 6 is driven to rotate around the first hinge shaft 11 through the push rod 7, and the swing support 6 drives the push rod 1 to move, thereby driving the piston 3 to move upward or downward.
[0049] The second type, such as Figure 2 As shown, the support 5 is arranged on the upper fixed plate 14, and also includes a fourth hinge shaft 15 and a fifth hinge shaft 16. The upper fixed plate 14 is located between the material cylinder 4 and the crank 2, and the support 5 is arranged on the upper fixed plate 14; one end of the swing support 6 is hinged to the support 5 by means of the fourth hinge shaft 15; the other end of the swing support 6 is hinged to the lower end of the push rod 1 and the upper end of the push rod 7 at the same time by means of the fifth hinge shaft 16, and the axial direction of the fourth hinge shaft 15 and the fifth hinge shaft 16 is the same as the axial direction of the crank 2.
[0050] The support 5 is arranged on the upper fixed plate 14 and is located on the right side of the crank 2. The push rod 1 is located between the crank 2 and the support 5. The swing support 6 is a rod-shaped structure. The right end of the swing support 6 is hinged to the lower end of the support 5 by means of the fourth hinge shaft 15. The left end of the swing support 6 is hinged to the lower end of the push rod 1 and the upper end of the push rod 7 by means of the fifth hinge shaft 16. The lower end of the push rod 7 is hinged to the crank 2. During the rotation of the crank 2, the swing support 6 is driven to rotate around the fourth hinge shaft 15 through the push rod 7. The swing support 6 drives the push rod 1 to move, thereby driving the piston 3 to move upward or downward.
[0051] Embodiment 2, a filling machine, comprises a drive device for an electromechanical piston filling machine.
[0052] Furthermore, if Figure 1 and Figure 2 As shown, it also includes a silo 17, a discharge pipe 18, and a rotary valve system 19. The silo 17 is located above the material cylinder 4; the discharge pipe 18 is located between the silo 17 and the material cylinder 4; the rotary valve system 19 is arranged between the silo 17, the discharge pipe 18 and the material cylinder 4, and is used to control the connection and disconnection between the silo 17 and the material cylinder 4, and between the material cylinder 4 and the discharge pipe 18. When the rotary valve system 19 connects the silo 17 with the material cylinder 4, the rotary valve system 19 seals the inlet end of the discharge pipe 18, and the piston 3 moves downward, so that the material in the silo 17 enters the material cylinder 4 through the rotary valve system 19; when the rotary valve system 19 connects the material cylinder 4 with the discharge pipe 18, the discharge port at the bottom of the silo 17 is sealed, and the piston 3 moves upward, so that the material in the material cylinder 4 enters the discharge pipe 18 through the rotary valve system, and then is discharged from the discharge pipe 18 for filling.
[0053] Furthermore, it also includes a rotary valve reduction motor 20, and the transmission mode between the rotary valve reduction motor 20 and the rotary valve system 19 is chain drive. The rotary valve reduction motor 20 drives the rotary valve system 19 to work through the cooperation of the chain and two sprockets, and the mechanized operation is more time-saving and labor-saving. In addition, the speed of the chain drive has no sliding loss, and the transmission efficiency can reach 98% to 99%. The transmission ratio allows a large transmission ratio, the structure is compact, and the outline size is smaller than that of the belt drive when transmitting the same power, and a large power can be transmitted at a low speed.
[0054] Furthermore, the rotary valve system 19 and the material cylinder 4 as well as the rotary valve system 19 and the material bin 17 are detachably connected, so that the rotary valve system 19 can be easily disassembled, assembled and maintained.
[0055] Furthermore, if Figure 3 , Figure 4 and Figure 5As shown, the rotary valve system 19 includes a three-way steering valve housing 19-1, a valve core 19-2 and a rotary valve coupling 19-3. The upper opening end of the three-way steering valve housing 19-1 is connected to the discharge port of the silo 17, the lower opening end of the three-way steering valve housing 19-1 is connected to the upper end of the cylinder 4, and the side opening end of the three-way steering valve housing 19-1 is connected to the inlet end of the discharge pipe 18. The valve core 19-2 is arranged in the three-way steering valve housing 19-1, and a T-shaped through hole is arranged on the valve core 19-2. The inner end of the rotary valve coupling 19-3 is connected to the valve core 19-2, and the outer end is located outside the three-way steering valve housing 19-1, which is used to drive the valve core 19-2 to rotate. Figure 4 As shown, when the valve core 19-2 is in the current state, the silo 17 is connected with the cylinder 4 and the inlet end of the discharge pipe 18 is sealed. After the rotary valve coupling 19-3 drives the valve core 19-2 to rotate 90° clockwise, the valve core 19-2 connects the cylinder 4 with the discharge pipe 18. At this time, the discharge port at the bottom of the silo 17 is sealed by the valve core 19-2. Figure 5 After the rotary valve coupling 19-3 drives the valve core 19-2 to rotate 90° counterclockwise, the valve core 19-2 can connect the silo 17 with the cylinder 4 and seal the inlet end of the discharge pipe 18, as shown in FIG. Figure 4 The structure is simple and the adjustment is convenient. When a rotary valve reduction motor 20 is provided, the rotary valve reduction motor 20 is connected to the outer end of the rotary valve coupling 19-3 to drive the rotary valve coupling 19-3 and the valve core 19-2 to rotate.
[0056] In the utility model, the support 5 is arranged on the right side of the crank 2, the swing support 6 is hinged between the lower end of the push rod 1 and the support 5, the upper end of the push rod 1 is hinged to the piston 3, and the push rod 7 is hinged between the swing support 6 and the crank 2. The push rod 1 can not only move in the vertical direction, but also has a certain degree of rotational freedom, which can reduce the requirements for the installation accuracy between the push rod 1, the push rod 7, the swing support 6 and the crank 2, and save time and effort during disassembly. The push rod 1 is more flexible during the lifting process, which can slow down the wear speed of the piston 3. When the piston 3 is severely worn and cannot be used, the piston 3 can be directly pulled out from the bottom of the cylinder 4 for disassembly and replacement, which is more time-saving and labor-saving.
[0057] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A drive device for an electromechanical piston filling machine, comprising: A push rod (1), the push rod (1) being arranged on a piston (3) of a filling machine, and being used to drive the piston (3) to move up and down in a cylinder (4) of the filling machine; A crank (2), the crank (2) being located below the push rod (1) and being used to drive the push rod (1) to rise and fall; Features: Also includes, A support (5), the support (5) being arranged on one side of the crank (2); A swing support (6), the swing support (6) being hinged between the lower end of the push rod (1) and the support (5), and the upper end of the push rod (1) being hinged to the piston (3); A push rod (7), the push rod (7) being hinged between the swing support (6) and the crank (2).
2. The driving device for the electric mechanical piston filling machine according to claim 1, characterized in that: It also comprises a rotation drive mechanism (8), wherein the rotation drive mechanism (8) is located on one side of the crank (2) and is used to drive the crank (2) to rotate back and forth.
3. The driving device for the electric mechanical piston filling machine according to claim 1, characterized in that: Also includes, A bottom plate (9), the bottom plate (9) being located below the crank (2); A pull rod (10), wherein the pull rod (10) is arranged on the bottom plate (9), the number of the pull rods (10) is at least two, and the pull rod (10) is used to support the material cylinder (4).
4. The driving device for the electric mechanical piston filling machine according to claim 3 is characterized in that: The support (5) is arranged on the bottom plate (9), and further comprises: a first hinge shaft (11), wherein the swing support (6) is hingedly connected to the support (5) by means of the first hinge shaft (11); a second hinge shaft (12), wherein the swing support (6) is hingedly connected to the lower end of the push rod (1) by means of the second hinge shaft (12); A third hinge shaft (13), the swing support (6) is hinged to the upper end of the push rod (7) by means of the third hinge shaft (13), the axial direction of the first hinge shaft (11), the second hinge shaft (12) and the third hinge shaft (13) is the same as the axial direction of the crank (2), the first hinge shaft (11), the second hinge shaft (12) and the third hinge shaft (13) are arranged in a triangle, and the third hinge shaft (13) is located above the first hinge shaft (11).
5. The driving device for the electric mechanical piston filling machine according to claim 3 is characterized in that: It also comprises an upper fixing plate (14), the upper ends of all the pull rods (10) are arranged on the upper fixing plate (14), and the material cylinder (4) is arranged on the upper fixing plate (14).
6. The driving device for the electric mechanical piston filling machine according to claim 5, characterized in that: The support (5) is arranged on the upper fixing plate (14), and further comprises: a fourth hinge shaft (15), one end of the swing support (6) being hinged to the support (5) by means of the fourth hinge shaft (15); A fifth hinge shaft (16), the other end of the swing support (6) is hinged to the lower end of the push rod (1) and the upper end of the push rod (7) by means of the fifth hinge shaft (16), and the axial direction of the fourth hinge shaft (15) and the fifth hinge shaft (16) is the same as the axial direction of the crank (2).
7. Filling machine, characterized by: A drive device for an electric mechanical piston filling machine comprising any one of claims 1-6.
8. The filling machine according to claim 7, characterized in that: Also includes, A material bin (17), wherein the material bin (17) is located above the material cylinder (4); a discharge pipe (18), the discharge pipe (18) being located between the silo (17) and the material cylinder (4); A rotary valve system (19), the rotary valve system (19) being arranged between the silo (17), the discharge pipe (18) and the material cylinder (4), and being used to control the connection and disconnection between the silo (17) and the material cylinder (4), and between the material cylinder (4) and the discharge pipe (18).
9. The filling machine according to claim 8, characterized in that: It also includes a rotary valve reduction motor (20), and the transmission mode between the rotary valve reduction motor (20) and the rotary valve system (19) is chain transmission.
10. The filling machine according to claim 8, characterized in that: The rotary valve system (19) and the material cylinder (4), and the rotary valve system (19) and the material bin (17) are both detachably connected.