Turnover device for vertical component of fabricated building
By designing a flip device including a flip part and a support part, using the beam rail and axle collar to restrict movement and drive the hydraulic rod flip board, the problems of low flexibility and high installation cost of existing equipment are solved, and convenient upright and efficient production of vertical prefabricated components of prefabricated buildings are realized.
Patent Information
- Application Number
- CN202420176049.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-01-24
AI Technical Summary
The existing prefabricated vertical prefabricated components flip equipment in prefabricated buildings is limited in scope of application, low flexibility, high installation cost, and is only suitable for flow operation lines, making it difficult to easily and quickly flip vertical prefabricated components during the production process.
A flip device including a flip part and a support part is designed, and stable support is provided through the four legs and frame structure of the support part. The movement of the flip part is restrained by the beam rail and the shaft collar, and the hydraulic rod drives the carrier plate and the baffle to flip, so as to realize the vertical member tilt.
The device is simple in structure and low in installation cost. It can be used in any location. It is not limited to assembly line operation lines. It is simple and fast in operation, and realizes the convenient upright of vertical prefabricated components and improves production efficiency and flexibility.
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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of assembled buildings, and in particular relates to a turning device for vertical components of assembled buildings. Background Art
[0002] With the country's call for energy conservation and emission reduction, and with the development of the construction industry, more and more construction projects are using prefabricated buildings, because the prefabricated components of prefabricated buildings are processed and manufactured in factories, with good production conditions and easy quality control. The products produced by prefabricated factories are more guaranteed than concrete poured on site in terms of strength, density, durability, and waterproofness; at the same time, factory production can use fine templates, the shape of prefabricated components is rich in variety, and the concrete surface is flat. Factory production can also make extensive use of waste concrete, slag, fly ash, industrial waste and other raw materials to produce prefabricated concrete products. Factory prefabrication realizes the recycling of maintenance water and saves water resources. The method of prefabricated construction reduces the loss of building auxiliary materials and is conducive to the sustainable development of society.
[0003] In the current development of prefabricated buildings, with the continuous improvement of the assembly rate, more and more vertical prefabricated components are prefabricated in factories and transported to construction sites for installation, such as prefabricated shear walls, prefabricated columns, prefabricated exterior walls and other vertical components. The current production process of vertical prefabricated components adopts flat mold production, that is, the components are lying flat during the production process, and the transportation and hoisting processes are upright after the production is completed. Therefore, it is necessary to use a device to flip the components up after they are produced. The current method is to flip them through fixed flipping equipment. Due to the fixed position of this equipment, the scope of application is limited, the flexibility is low, the installation cost is high, and it is only suitable for assembly lines. Therefore, it has become a technical problem that technicians in this field need to solve urgently to invent a simple device that can quickly and easily flip vertical prefabricated components during the production process. Summary of the invention
[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a turning device for assembled building vertical components, which has a reasonable structure and high practicability.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A flipping device for a prefabricated vertical component of a building, comprising a flipping part and a supporting part, wherein the flipping part is arranged on the top side of the supporting part, and the supporting part comprises a leg, a cross bar, a longitudinal bar, a tie rail, and an axle ring, wherein the leg is provided with four legs and contacts the ground to play an overall supporting role, wherein the cross bar and the longitudinal bar are provided with two legs and are connected in sequence to form a square frame structure to play a supporting role for the supporting part, wherein the sides of the longitudinal bars are fixed with a tie rail of a 90° arc structure, wherein the tie rail is mainly used to constrain the flipping part, wherein one side of the tie rail is provided with an axle ring, wherein the axle ring is respectively fixed at both ends of the same cross bar, and wherein the supporting part The flipping part is connected and constrained by the beam rail and the shaft ring, and the flipping part includes a carrier plate, a baffle plate, a swivel shaft, and a rail shaft. One end of the carrier plate is provided with a baffle plate arranged perpendicularly thereto, the carrier plate is arranged on the top side of the support part and is rotatably connected with rail shafts on both sides, the rail shafts respectively correspond to the beam rails on the sides of the longitudinal rod, the beam rails are provided with rail grooves of the same arc, and the rail shafts are respectively inserted into the rail grooves of the corresponding beam rails, and swivel shafts corresponding to the shaft rings are arranged on the bottom sides of both ends of the baffle plate, and the swivel shafts are inserted into the corresponding shaft rings, thereby ensuring that the flipping part can cooperate with the shaft ring to rotate with the swivel shaft as the axis, and on the carrier plate When the plate flips with the baffle, the rail shaft will move along the rail groove. Because the curvature of the beam rail is 90°, the rail groove will limit the movement range of the rail shaft, which can avoid the situation where the support part flips too far and causes it to tip over. Two sets of driving hydraulic rods are arranged on the bottom side of the support part. The driving hydraulic rods are synchronously tilted and hinged to the same bottom rod at the bottom end. The bottom rod is fixedly connected to the adjacent legs. The bottom rod is mainly used to support the driving hydraulic rods. The top ends of the driving hydraulic rods are hinged to the bottom side of the carrier. When working, the prefabricated components are first placed directly on the carrier by the trolley, and then By starting the driving hydraulic rod to drive the carrier plate upward, the carrier plate and the baffle plate will perform a flipping movement with the rotating shaft as the axis, thereby ensuring that the carrier plate is flipped with the prefabricated vertical components. The vertical status of the prefabricated components is determined by observing the position of the rail shaft in the rail groove. After the flipping is completed, the top of the prefabricated components is directly lifted by the crane for lifting operations. The structure of the device is simple, and only the supporting part and the flipping part are combined with each other and then driven by the driving hydraulic rod. The installation cost is low, and it can be placed in any location for use, and is not limited to the assembly line operation line. It has high practicality.
[0007] Furthermore, a cross auxiliary frame is provided inside the square frame formed by the horizontal bar and the longitudinal bar. The cross auxiliary frame is a cross structure and the four end sides are respectively fixedly connected to the corresponding horizontal bar and the longitudinal bar. The cross auxiliary frame can not only ensure the stability of the connection between the horizontal bar and the longitudinal bar, but also ensure that the force of the supporting part is evenly supported, thereby preventing the prefabricated component from being deformed due to the force of falling when placed on the carrier.
[0008] Furthermore, the center of the shaft ring coincides with the center of the corresponding beam track, so that when the flipping part flips with the shaft ring in coordination with the shaft ring, the rail axis can move synchronously along the beam track.
[0009] Furthermore, the rail shaft diameter is adapted to the rail groove width, so as to stabilize the rail shaft constraint by the rail bundle and increase the smoothness of the flipping part during the flipping process.
[0010] Furthermore, a plurality of frame rods are provided on the top side of the carrier plate. The frame rods are bent structures and both ends are respectively fixed to the sides of the carrier plate. The frame rods can limit the position of the prefabricated components to prevent the prefabricated components from sliding sideways and separating from the carrier plate during the flipping process.
[0011] Furthermore, a buffer plate is provided on the top end side of the carrier plate, the buffer plate is provided on one side of the baffle plate and a plurality of buffer springs are provided between the two, a plurality of positioning rods are slidably inserted at both ends of the buffer plate, one end of the positioning rod is fixedly connected to the side wall of the baffle plate, and when the prefabricated component is not properly placed on the carrier plate, the prefabricated component slides downward under its own gravity during the flipping process, which may cause the bottom of the prefabricated component to break. However, after the buffer plate and the buffer spring are provided, the prefabricated component will first contact the buffer plate when sliding downward, and a buffer force will be generated on it under the action of the buffer spring, thereby protecting the prefabricated frame, and the positioning rod can limit the movable range of the buffer plate to avoid offset.
[0012] Furthermore, both ends of the bottom rod are fixedly connected with support rods, and one end of the support rod is fixedly connected to the corresponding support leg. The support rod fixes the bottom rod, and the bottom side of the bottom rod can contact the ground, which can better support the driving hydraulic rod.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The utility model is mainly composed of a flipping part and a supporting part, and has a simple structure. It can be placed in any place for application and is no longer limited to an assembly line. It has high practicality. Only through the shaft rings provided on one side of the beam rail and the swivels provided on the bottom sides of both ends of the baffle, the swivels are plugged with the corresponding shaft rings, so that it can be ensured that the flipping part can cooperate with the shaft ring to rotate with the swivel as the axis. Two sets of driving hydraulic rods are provided on the bottom side of the supporting part. When working, the trolley first places the prefabricated component directly on the carrier plate, and then drives the carrier plate upward by starting the driving hydraulic rod, and then the carrier plate and the baffle plate will perform a flipping movement with the swivel as the axis, so as to ensure that the carrier plate is flipped with the prefabricated vertical component, and then the top of the prefabricated component is lifted by the crane for lifting operation. The operation is simple and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Attached Figure 1It is a schematic diagram of the structure of a turning device for a vertical component of an assembled building according to the utility model;
[0016] Attached Figure 2 This is a schematic diagram of the bottom structure of a turning device for a vertical component of an assembled building according to the utility model;
[0017] Attached Figure 3 It is a schematic diagram of the structure of the turning part in a turning device for a vertical component of an assembled building according to the utility model;
[0018] Attached Figure 4 It is a schematic diagram of the support structure of a turning device for a vertical component of an assembled building according to the utility model;
[0019] In the figure: 1. flip part; 11. carrier plate; 12. baffle; 13. swivel; 14. rail shaft; 15. frame rod; 16. buffer plate; 17. positioning rod; 18. buffer spring; 2. support part; 21. support leg; 22. cross bar; 23. longitudinal bar; 24. rail beam; 25. rail groove; 26. shaft ring; 27. support rod; 28. bottom rod; 3. driving hydraulic rod; 4. cross auxiliary frame. DETAILED DESCRIPTION
[0020] To facilitate the understanding of those skilled in the art, Figure 1-4 , the technical solution of the utility model is further specifically described.
[0021] A flipping device for a prefabricated building vertical component comprises a flipping part 1 and a supporting part 2, wherein the flipping part 1 is arranged on the top side of the supporting part 2, and the supporting part 2 comprises a leg 21, a cross bar 22, a longitudinal bar 23, a beam rail 24, and a collar 26. The leg 21 is provided with four legs and contacts the ground to play an integral supporting role. The cross bar 22 and the longitudinal bar 23 are each provided with two legs and are connected in sequence to form a frame structure, which plays a role in supporting the supporting part 2. A cross auxiliary frame 4 is provided inside the frame formed by the cross bar 22 and the longitudinal bar 23. The cross auxiliary frame 4 is a cross structure and the four end sides are respectively fixedly connected to the corresponding cross bar 22 and longitudinal bar 23. The cross auxiliary frame 4 can not only play a role in supporting the cross bar 22 and the longitudinal bar The stability of the connection 23 can also play a role in evenly supporting the support part 2 to prevent the prefabricated component from being deformed due to the force of falling when placed on the carrier 11. The sides of the longitudinal rod 23 are fixed with a 90° arc-shaped beam rail 24, and the beam rail 24 is mainly used to constrain the flip part 1. One side of the beam rail 24 is provided with a shaft ring 26, and the center of the shaft ring 26 coincides with the center of the corresponding beam rail 24, so that when the flip part 1 is flipped with the rotating shaft 13 and the shaft ring 26, the rail shaft 14 can move synchronously along the beam rail 24. The shaft ring 26 is respectively fixed at both ends of the same cross bar 22, and the support part 2 is connected and constrained to the flip part 1 through the beam rail 24 and the shaft ring 26.
[0022] The flip part 1 includes a carrier plate 11, a baffle plate 12, a swivel shaft 13, and a rail shaft 14. A baffle plate 12 is arranged perpendicularly to one end of the carrier plate 11. A plurality of frame rods 15 are arranged on the top side of the carrier plate 11. The frame rods 15 are bent structures and the two ends are respectively fixed to the sides of the carrier plate 11. The frame rods 15 can limit the position of the prefabricated components to prevent the prefabricated components from sliding sideways and separating from the carrier plate 11 during the flipping process. The carrier plate 11 is arranged on the top side of the support part 2 and the two sides are rotatably connected with the rail shafts 14. The rail shafts 14 correspond to the beam rails 24 on the sides of the longitudinal rods 23, respectively. The beam rails 24 are provided with rail grooves 25 with the same curvature. The rail shafts 14 are respectively inserted into the corresponding beam rails 24. The rail shaft 14 is in the rail groove 25, and the diameter of the rail shaft 14 is adapted to the width of the rail groove 25, so as to facilitate the stability of the constraint of the rail 24 on the rail shaft 14, and increase the smoothness of the flipping part 1 during the flipping process. The bottom sides of both ends of the baffle 12 are provided with rotation shafts 13 corresponding to the shaft rings 26, and the rotation shafts 13 are plugged with the corresponding shaft rings 26, thereby ensuring that the flipping part 1 can cooperate with the shaft ring 26 to rotate with the rotation shaft 13 as the axis. When the carrier plate 11 flips with the baffle 12, the rail shaft 14 will move along the rail groove 25. Because the arc of the beam rail 24 is 90°, the rail groove 25 will limit the movement range of the rail shaft 14, which can avoid the situation where the supporting part 2 flips too far and causes it to tip over.
[0023] Two groups of driving hydraulic rods 3 are provided on the bottom side of the support part 2. The driving hydraulic rods 3 are synchronously tilted and hinged to the same bottom rod 28 at the bottom end. The bottom rod 28 is mainly used to support the driving hydraulic rods 3. The top ends of the driving hydraulic rods 3 are hinged to the bottom side of the carrier plate 11. Both ends of the bottom rod 28 are fixedly connected with support rods 27. One end of the support rod 27 is fixedly connected to the corresponding support leg 21. The support rod 27 plays a role in fixing the bottom rod 28, and the bottom side of the bottom rod 28 can be in contact with the ground, which can better play a role in supporting the driving hydraulic rod 3.
[0024] A buffer plate 16 is provided on the top end side of the carrier plate 11, and the buffer plate 16 is provided on one side of the baffle plate 12 and a plurality of buffer springs 18 are provided between the two. A plurality of positioning rods 17 are slidably inserted at both ends of the buffer plate 16, and one end of the positioning rod 17 is fixedly connected to the side wall of the baffle plate 12. When the prefabricated component is not properly placed on the carrier plate 11, the prefabricated component slides downward under its own gravity during the flipping process, which may cause the bottom of the prefabricated component to break. However, after the buffer plate 16 and the buffer spring 18 are provided, the prefabricated component will first contact the buffer plate 16 when sliding downward, and a buffer force will be generated on it under the action of the buffer spring 18, thereby protecting the prefabricated frame. The positioning rod 17 can limit the range of movement of the buffer plate 16 to avoid offset.
[0025] During operation, the gantry first places the prefabricated component directly on the carrier 11, and then the carrier 11 is driven upward by starting the driving hydraulic rod 3, and then the carrier 11 and the baffle 12 will perform a flipping movement with the rotating shaft 13 as the axis, thereby ensuring that the carrier 11 is flipped with the prefabricated vertical component, and the vertical state of the prefabricated component is determined by observing the position of the rail shaft 14 in the rail groove 25. After the flipping is completed, the top of the prefabricated component is directly lifted by the crane for lifting operation. The structure of the device is simple, and only the support part 2 and the flipping part 1 are combined with each other and then driven by the driving hydraulic rod 3. The installation cost is low, and it can be placed in any place for application, and is not limited to the assembly line operation line, and has high practicality.
[0026] The above contents are merely examples and explanations of the structure of the utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the utility model.
Claims
1. A turning device for a vertical component of an assembled building, characterized in that: The invention comprises a flip part and a support part, wherein the flip part is arranged on the top side of the support part, the support part comprises a support leg, a cross bar, a longitudinal bar, a beam rail, and an axle ring, the support leg is provided with four, the cross bar and the longitudinal bar are provided with two and are sequentially connected to form a square frame structure, the sides of the longitudinal bars are fixed with beam rails of 90° arc structure, one side of the beam rails is provided with an axle ring, and the axle rings are respectively fixed at both ends of the same cross bar, the flip part comprises a carrier plate, a baffle plate, a swivel shaft, and a rail shaft, one end of the carrier plate is provided with a baffle plate arranged perpendicularly thereto, and the carrier plate is arranged on the top of the support part The sides are rotatably connected with rail shafts, the rail shafts respectively correspond to the beam rails on the sides of the longitudinal rods, the beam rails are provided with rail grooves with the same curvature, the rail shafts are respectively inserted in the rail grooves of the corresponding beam rails, the bottom sides of both ends of the baffle are provided with swivel shafts corresponding to the shaft rings, the swivel shafts are inserted with the corresponding shaft rings, two groups of driving hydraulic rods are provided on the bottom side of the support part, the driving hydraulic rods are synchronously tilted and the bottom ends are hinged to the same bottom rod, the bottom rod is fixedly connected to the adjacent legs, and the top ends of the driving hydraulic rods are hinged to the bottom side of the carrier plate.
2. The turning device for a prefabricated building vertical component according to claim 1, characterized in that: A cross auxiliary frame is arranged inside the square frame formed by the cross bars and the longitudinal bars. The cross auxiliary frame is a cross structure and the four end sides are respectively fixedly connected to the corresponding cross bars and longitudinal bars.
3. The turning device for a prefabricated building vertical component according to claim 1, characterized in that: The center of the shaft ring coincides with the center of the corresponding beam track.
4. The turning device for a prefabricated building vertical component according to claim 1, characterized in that: The rail shaft diameter is adapted to the rail groove width.
5. The turning device for a prefabricated building vertical component according to claim 1, characterized in that: A plurality of frame rods are arranged on the top side of the carrier plate. The frame rods are bent structures and the two ends thereof are respectively fixed to the sides of the carrier plate.
6. The turning device for a prefabricated building vertical component according to claim 1, characterized in that: A buffer plate is provided on the top end side of the carrier plate, the buffer plate is provided on one side of the baffle plate and a plurality of buffer springs are provided between the two, a plurality of positioning rods are slidably inserted at both ends of the buffer plate, and one end of the positioning rod is fixedly connected to the side wall of the baffle plate.
7. The turning device for a prefabricated building vertical component according to claim 1, characterized in that: Both ends of the bottom rod are fixedly connected with support rods, and one end of the support rod is fixedly connected to the corresponding support leg.