Single-roller traction device of coating machine

By designing a single traction roller in the coater and combining a clamp angle adjustment and tension adjustment system, the problems of fixing contact area and unable to adjust the friction in the prior art are solved, and the smooth traction and cost reduction of glass fiber cloth are achieved.

CN222540046UActive Publication Date: 2025-02-28NANTONG KAIDI AUTOMATIC MACHINERY
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Patent Information

Application Number
CN202421202414.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-28
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing coating machine traction device consists of two traction rollers, which causes the contact area between the fiberglass cloth and the traction roller to be fixed, the friction cannot be adjusted, and the production and installation accuracy requirements are high, which increases the cost.

Method used

A single roller traction device of a coater is designed, using a single traction roller, and the contact surface between the fiberglass cloth and the traction roller is adjusted through the angle adjustment roller, and the friction force is adjusted in combination with the tension adjustment and detection system.

Benefits of technology

The smooth traction of the fiberglass cloth is achieved, the friction is improved, the manufacturing cost is reduced, and the flexibility and accuracy of the device is improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

A single-roller traction device of a coating machine comprises a rack, a transition roller is installed on the front face of the rack, a traction roller, a tension adjusting roller, a tension detecting roller and a wrap angle adjusting roller are installed in the rack, supporting cross beams are connected to the left side and the right side of the rack, traction roller seats are connected to the supporting cross beams, and the traction roller is arranged between the traction roller seats. A gear motor is installed on the side face of the traction roller base and drives the traction roller to rotate, a first air cylinder is connected to the upper portion of the rack and controls the tension adjusting roller to swing, the two sides of the tension detecting roller are installed at the bottom of the supporting cross beam through pressure sensors, and the wrap angle adjusting roller is located below the traction roller. Glass fiber cloth penetrating out of the traction roller is wound on the wrap angle adjusting roller, and the wrap angle adjusting roller can move front and back. The included angle between the wrap angle adjusting roller and the traction roller is adjustable, the contact area of the glass fiber cloth and the traction roller is changed, the friction force is improved, smooth traction of the glass fiber cloth is ensured, meanwhile, only one traction roller is adopted, and the manufacturing cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of coating machine equipment, in particular to a single-roller traction device for a coating machine. Background Art

[0002] The coating machine is used for coating glass fiber cloth with glue. A traction device is arranged at the front end of the glass fiber cloth. The traction device pulls the glass fiber cloth and transports it backward. The glass fiber cloth coil is moved by the rotation of the traction roller during operation. Therefore, the contact area between the glass fiber cloth and the traction roller and the friction force of the roller surface determine whether the coil will slip during operation. At present, the existing traction device consists of two traction rollers installed up and down or front and back. The glass fiber cloth is passed through the two traction rollers to form an "S" shape. On the one hand, the contact area between the glass fiber cloth and the traction roller is fixed. After slipping, the friction force cannot be adjusted. On the other hand, the manufacturing accuracy and installation accuracy of the traction roller itself are high, which increases the manufacturing cost. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a single-roller traction device for a coating machine in view of the deficiencies of the above-mentioned prior art.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0005] A single-roll traction device for a coating machine comprises a frame, a transition roller is installed on the front of the frame, a traction roller, a tension adjustment roller, a tension detection roller and an angle adjustment roller are installed in the frame, the left and right sides of the frame are connected to supporting beams, a traction roller seat is connected to the supporting beam, the traction roller is arranged between the traction roller seats, a reduction motor is installed on the side of the traction roller seat, the reduction motor drives the traction roller to rotate, the tension adjustment roller and the tension detection roller are used in coordination, the tension adjustment roller is located above the traction roller, and the tension detection roller is located below the traction roller, a cylinder 1 is connected above the frame, the cylinder 1 controls the swing of the tension adjustment roller, both sides of the tension detection roller are installed at the bottom of the supporting beam through pressure sensors, the angle adjustment roller is located below the traction roller, the glass fiber cloth passing through the traction roller is wound around the angle adjustment roller, and the angle adjustment roller can move forward and backward to adjust the contact surface between the glass fiber cloth and the traction roller.

[0006] Furthermore, a tension seat is provided above the frame, and a tension swing rod is connected to the tension seat through a bearing 1. The tension adjustment roller is connected between the tension swing rods. A cylinder 1 is installed above the frame, and the tail of the cylinder 1 is hinged to the frame. The piston end of the cylinder 1 is connected to the tension swing rod through a joint 1.

[0007] Furthermore, support plates are connected to the left and right sides below the frame, a waist groove is opened on the support plate, and angle roller connecting seats are connected to the two sides of the angle adjustment roller, and the angle roller connecting seats are connected to the waist groove by bolts.

[0008] Furthermore, a brake roller is provided on the surface of the traction roller, a bearing seat 2 is installed on the side of the frame, an adjusting rocker rod is rotatably connected to the bearing seat 2, the brake roller is connected between the adjusting rocker rods, and a cylinder 2 is installed above the frame, the tail of the cylinder 2 is hinged to the frame, and the piston end of the cylinder 2 is connected to the adjusting rocker rod through a joint 2.

[0009] Furthermore, the pressure sensor adopts LX-050TD pressure detector.

[0010] Compared with the prior art, the utility model provides a single-roller traction device for a coating machine, which can change the contact area between the glass fiber cloth and the traction roller by adjusting the angle between the wrap angle adjustment roller and the traction roller, thereby improving the friction force and ensuring smooth traction of the glass fiber cloth. At the same time, only one traction roller is used, thereby reducing the manufacturing cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of the utility model;

[0012] Among them, 1. frame, 2. transition roller, 3. traction roller, 4. tension adjustment roller, 5. tension detection roller, 6. angle adjustment roller, 7. support beam, 8. reduction motor, 9. glass fiber cloth, 10. bearing seat one, 11. tension swing rod, 12. cylinder one, 13. joint one, 14. pressure sensor seat, 15. support plate, 16. angle roller connecting seat, 17. brake roller, 18. bearing seat two, 19. adjustment swing rod, 20. cylinder two, 21. joint two. DETAILED DESCRIPTION

[0013] The technical solutions in the embodiments of the present utility model will be described clearly and completely below.

[0014] like Figure 1 As shown, a single-roller traction device for a coating machine includes a frame 1, two transition rollers 2 are installed on the front of the frame 1, a traction roller 3, a tension adjustment roller 4, a tension detection roller 5 and an angle adjustment roller 6 are installed in the frame 1, support beams 7 are connected to the left and right sides of the frame 1, and a traction roller seat is connected to the support beam 7, the traction roller 3 is arranged between the traction roller seats, a shaft is passed through the middle of the traction roller 3, and both ends of the shaft are connected to the traction roller seat through bearings, a reduction motor 8 is installed on the side of one of the traction roller seats, the reduction motor 8 is connected to the shaft, and drives the traction roller 3 to rotate, and the tension adjustment roller 4 and the tension detection roller 5 are used in conjunction, the tension adjustment roller 4 is located above the traction roller 3 and between the two transition rollers 2, and the tension detection roller 5 is located below the traction roller 3, so that the glass fiber cloth 9 passes through the tension adjustment roller 4 through the upper transition roller 2, and then passes through the tension detection roller 5 through the lower transition roller 2, and then penetrates into the traction roller 3.

[0015] A tension seat is arranged above the frame 1, and a bearing seat 10 is arranged on the tension seat. A tension swing rod 11 is rotatably connected to the bearing seat 10, and the tension adjustment roller 4 is connected between the tension swing rods 11. A cylinder 12 is installed above the frame 1, and the tail of the cylinder 12 is hinged to the frame 1. The piston end of the cylinder 12 is connected to the tension swing rod 11 through a joint 13. A short shaft 1 is connected to the tension swing rod 11, and a fisheye joint 1 is arranged on the joint 13. The fisheye joint 1 is connected to the short shaft 1. The cylinder 12 controls the swing of the tension adjustment roller 4 to control the tension of the glass fiber cloth 9, and pressure sensor seats 14 are connected to both sides of the tension detection roller 5, and the pressure sensor seat 14 is installed at the bottom of the supporting beam 7.

[0016] In this embodiment, the pressure sensor 14 is a LX-050TD pressure detector, which is used to detect the tension of the glass fiber cloth 9 and output a signal to the tension adjustment roller 4 so that the tension adjustment roller 4 adjusts the tension of the glass fiber cloth 9 .

[0017] The angle adjustment roller 6 is located below the traction roller 3, and the glass fiber cloth 9 passing through the traction roller 3 is wound around the angle adjustment roller 6. The angle adjustment roller 6 can move forward and backward to adjust the contact surface between the glass fiber cloth 9 and the traction roller 3 to achieve friction adjustment. Support plates 15 are connected to the left and right sides below the frame 1, and a waist groove is opened on the support plate 15. Angle roller connecting seats 16 are connected to both sides of the angle adjustment roller 6. The angle roller connecting seats 16 are connected to the waist groove by bolts to adjust the front and rear installation positions of the angle adjustment roller 6.

[0018] The surface of the traction roller 3 is provided with a brake roller 17, which is in contact with the surface of the traction roller 3 and is used to stop the transportation of the glass fiber cloth 9. A bearing seat 2 18 is installed on the side of the frame 1, and an adjusting rocker 19 is rotatably connected to the bearing seat 18. The brake roller 17 is connected between the adjusting rocker 19. A cylinder 20 is installed above the frame 1. The tail of the cylinder 20 is hinged to the frame 1, and the piston end of the cylinder 20 is connected to the adjusting rocker 19 through a joint 21. The joint 21 is provided with a fisheye joint 2 connected to the short shaft 2 on the adjusting rocker 19. The brake roller 17 is controlled by the cylinder 20 to contact the surface of the traction roller 3.

[0019] The present invention is not limited to the described embodiments. Those skilled in the art may make some modifications or changes without departing from the spirit and scope of the present invention, that is, within the scope of disclosure. Therefore, the scope of protection of the present invention shall be subject to the scope defined in the claims.

Claims

1. A single roller traction device for a coating machine, characterized in that: The machine comprises a frame, a transition roller is installed on the front of the frame, a traction roller, a tension adjustment roller, a tension detection roller and an angle adjustment roller are installed in the frame, the left and right sides of the frame are connected with supporting beams, a traction roller seat is connected on the supporting beam, the traction roller is arranged between the traction roller seats, a reduction motor is installed on the side of the traction roller seat, the reduction motor drives the traction roller to rotate, the tension adjustment roller and the tension detection roller are used in coordination, the tension adjustment roller is located above the traction roller, the tension detection roller is located below the traction roller, a cylinder 1 is connected above the frame, the cylinder 1 controls the swing of the tension adjustment roller, both sides of the tension detection roller are installed on the bottom of the supporting beam through pressure sensors, the angle adjustment roller is located below the traction roller, the glass fiber cloth passing through the traction roller is wound around the angle adjustment roller, and the angle adjustment roller can move forward and backward to adjust the contact surface between the glass fiber cloth and the traction roller.

2. A single roller traction device for a coating machine according to claim 1, characterized in that: A tension seat is arranged above the frame, and a tension swing rod is connected to the tension seat through a bearing 1. The tension adjustment roller is connected between the tension swing rods. A cylinder 1 is installed above the frame, and the tail of the cylinder 1 is hinged to the frame. The piston end of the cylinder 1 is connected to the tension swing rod through a joint 1.

3. The single roller traction device for a coating machine according to claim 1, characterized in that: The left and right sides of the lower part of the frame are connected with support plates, a waist groove is provided on the support plates, and both sides of the angle adjustment roller are connected with angle roller connecting seats, which are connected to the waist groove by bolts.

4. The single-roller traction device for a coating machine according to claim 1, characterized in that: A brake roller is arranged on the surface of the traction roller, a second bearing seat is installed on the side of the frame, an adjusting rocker rod is rotatably connected to the second bearing seat, the brake roller is connected between the adjusting rocker rods, a second cylinder is installed above the frame, the tail of the second cylinder is hinged to the frame, and the piston end of the second cylinder is connected to the adjusting rocker rod through a second joint.

5. The single roller traction device for a coating machine according to claim 1, characterized in that: The pressure sensor adopts LX-050TD pressure detector.

Citation Information

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