Monorail crane anti-collision device

By installing a bumper and buffer plate anti-collision device on a monorail crane, the problem of lack of anti-collision devices on the outer ring of a monorail crane is solved, and effective buffering of collision impact and improving the maintenance of equipment is achieved.

CN222540295UActive Publication Date: 2025-02-28六盘水恒鼎实业有限公司
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Patent Information

Application Number
CN202421192064.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-28
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The outer ring of existing monorail cranes lacks anti-collision devices, and the stroke switch is only turned on after being impacted, resulting in the monorail crane being damaged before the impact occurs and may cause damage to the object or person being hit.

Method used

A single-rail suspended anti-collision device is designed, including a buffer and a buffer plate. The buffer plate can buffer the impact caused by collision by connecting through hooks and hooks. When the buffer is damaged, the staff can easily replace the buffer or its internal spring.

Benefits of technology

Effectively buffer collision impact, reduce damage to monorail cranes and hit objects or people, and simplifies buffer replacement operations, improving equipment maintenance and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of monorail cranes, in particular to a monorail crane anti-collision device. According to the technical scheme, the device comprises a first support, a buffer, a carriage, a crane body and a second support, the first support is fixed to the top surface of the exterior of the carriage, a driving roller is rotationally installed in the middle of the top end of the interior of the first support, a hanger rail is arranged on the bottom surface of the driving roller, and first hanging openings are fixed to the two sides of the exterior of the carriage; a first hook is inserted into the first hanging opening and fixed to one end of the outer portion of the buffer, and a second hanging opening is fixed to the other end of the outer portion of the buffer. The buffers are installed on the two sides of the outer portion of the compartment, the buffer plates are connected with the compartment through the hooks and the hanging openings at the two ends of the buffers, the buffer plates can buffer impact caused by collision, when springs in the buffers are damaged or the whole buffers are damaged, workers only need to take down the hooks from the hanging openings, and then the buffers can be replaced. And the replacement operation is convenient for workers.
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Description

Technical Field

[0001] The utility model relates to the technical field of monorail cranes, in particular to an anti-collision device for monorail cranes. Background Art

[0002] Monorail crane is a commonly used lifting equipment. Monorail crane mainly uses electric motor to drive the lifting mechanism to walk on the track system, lift the goods and transport them to the designated location. It is mainly used for indoor transportation and lifting heavy objects. It is suitable for various light and heavy loads, short-distance transportation, and frequent lifting occasions. The existing Chinese patent publication number is: CN213384228U, which provides a monorail crane locomotive with anti-collision protection function, which includes a monorail crane rail, a pulley block and a car box. The pulley block slides on both sides of the monorail crane rail. The car box is connected to the pulley block through a suspension device. A travel switch is provided on the outer side of the front wall of the car box. The travel switch is connected to the control box of the locomotive through a wire. By setting two travel switches in front of the locomotive, the travel switches are connected to the control box. When the monorail crane locomotive hits equipment or people during operation, the travel switches are activated, and the monorail crane locomotive automatically shuts down and stops. This practical monorail crane rail protection solves the problem that the locomotive does not stop when the monorail crane locomotive touches equipment or people during operation, causing damage to people or equipment. It greatly improves equipment and personal safety. The device is simple, improves transportation efficiency and safety, and achieves good use effect. The above anti-collision device still has the following problems when in use: the outer ring of the above monorail crane locomotive is not provided with any anti-collision device, and the above travel switch will not be turned on until it is hit, and the monorail crane will not be turned off, but the impact generated at this time has caused certain damage to the monorail crane, and will also cause certain damage to the hit object or person. The "monorail crane anti-collision device" disclosed in the application number "CN202311188616.1" solves the problem that the outer ring of the above-mentioned monorail crane locomotive is not equipped with any anti-collision device through a specific technical structure setting, and the above-mentioned travel switch will not be turned on until it is hit, and the monorail crane will not be shut down, but the impact generated at this time has caused certain damage to the monorail crane, and will also cause certain damage to the object or person hit. However, the device still has some problems, such as: it uses multiple buffer components in conjunction with buffer plates to deal with the collision of the carriage, but the structures in the multiple buffer components, such as springs, are easily damaged, and it is more troublesome to replace new springs and then install them after damage. The shock absorber rods at the spring installation position are rotatably connected to the movable block and the magnetic block. When removing the damaged spring and installing a new spring, the connection needs to be removed, and the operation steps are many and inconvenient for staff to use. Utility Model Content

[0003] The purpose of the utility model is to provide a monorail crane anti-collision device to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a monorail crane anti-collision device, comprising a first bracket, a buffer, a car, a crane body and a second bracket, the first bracket is fixed to the external top surface of the car, an active roller is rotatably installed in the middle of the internal top end of the first bracket, and a hanging rail is provided on the bottom surface of the active roller, first hanging openings are fixed to both sides of the outside of the car, a first hook is inserted into the inside of the first hanging opening, and the first hook is fixed to one end of the outside of the buffer, a second hanging opening is fixed to the other end of the outside of the buffer, a second hook is inserted into the inside of the second hanging opening, and the second hook is arranged on the side of the buffer plate.

[0005] When using the monorail crane anti-collision device in the present technical solution, the staff must first connect the power supply to the present invention, control the operation of the present invention through the control panel, the staff controls the operation of the first motor, the first motor rotates the active roller connected to the output end, the active roller rotates on the surface of the hanging rail and moves the carriage, after the carriage moves to the specified position, the staff stops the operation of the first motor, starts the second motor in the crane body, the second motor rotates the winding disk connected to the output end, the rotating winding disk lowers the lifting rope wound on the surface through the groove, a hook is installed at one end of the lifting rope, the staff can use the hook to hook the objects to be lifted, and work after hooking The personnel can lift it to the position to be placed. When the car collides, the buffer plates installed on both sides cooperate with the buffer to buffer and eliminate the impact caused by the collision. When the buffer is damaged, the staff will first remove the second hook from the second hanging port to complete the separation of the buffer plate and the buffer, and then the staff will remove the first hook from the first hanging port to complete the separation of the buffer and the car. After separation, the staff can directly replace the new buffer or replace the spring installed in the buffer. The staff can make their own judgment based on the damage situation. The installation operation after replacement can be carried out in reverse accordance with the above-mentioned disassembly operation.

[0006] Preferably, a sleeve column is provided inside the buffer, a spring is fixed inside the sleeve column, one end of the spring is connected to a limit block, an inner column is provided on the surface of the limit block, and the inner column is inserted into the sleeve column. The inner column is inserted into the sleeve column to form a telescopic column, and the inner column has elasticity in conjunction with the spring installed in the sleeve column, so that the impact force generated when the buffer plate collides with an object will be eliminated by the elasticity of the spring, and the installation of the limit block prevents the inner column from being pushed out of the sleeve column by the spring, thereby achieving the effect of limiting and preventing separation.

[0007] Preferably, auxiliary rollers are rotatably mounted on both sides of the inner bottom of the first bracket, and the sides of the auxiliary rollers are provided with hanging rails. By providing the auxiliary rollers, the carriage can move stably on the hanging rails together with the first bracket, achieving the effect of moving the carriage stably and in coordination with the active rollers.

[0008] Preferably, a first motor is fixed to the outer side of the first bracket, and an output end of the first motor is connected to an active roller. By providing the first motor, the active roller can rotate, thereby achieving a power output effect.

[0009] Preferably, a crane body is arranged in the middle of the carriage, a second bracket is arranged inside the crane body, a winding disk is rotatably installed inside the second bracket, and a lifting rope is wound around the surface of the winding disk. Through the cooperation between the winding disk and the lifting rope, the object hooked by the hook can be lifted and lowered, achieving the effect of lifting by winding and lowering by unwinding.

[0010] Preferably, a second motor is fixed to the outside of the second bracket, and the output end of the second motor is connected to a winding disk. By providing the second motor, the winding disk can be rotated, thereby achieving the effect of power output.

[0011] Preferably, a slot is provided on the inner bottom surface of the carriage, so that the sling can extend from the interior of the carriage through the slot, providing a position for extending the sling.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model installs buffers on both sides of the exterior of the carriage. The two ends of the buffer are connected to the carriage through hooks and hanging ports to connect the buffer plate to the carriage. The buffer plate can buffer the impact caused by the collision. When the spring inside the buffer is damaged or damaged as a whole, the staff only needs to remove the hook from the hanging port to replace the buffer, and the replacement operation is convenient for the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the main exploded structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the internal structure of the buffer of the utility model;

[0017] Figure 4 It is a schematic diagram of the internal structure of the carriage of the present utility model.

[0018] In the figure: 1. first bracket; 2. first motor; 3. active roller; 4. hanging rail; 5. auxiliary roller; 6. buffer plate; 7. buffer; 71. sleeve column; 72. inner column; 73. limit block; 74. spring; 8. carriage; 9. crane body; 91. second bracket; 92. take-up reel; 93. lifting rope; 94. second motor; 10. second hook; 11. second hanging port; 12. first hook; 13. first hanging port; 14. slot. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Embodiment 1

[0021] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the monorail crane anti-collision device proposed by the utility model includes a first bracket 1, a buffer 7, a car 8, a crane body 9 and a second bracket 91, the first bracket 1 is fixed to the external top surface of the car 8, an active roller 3 is rotatably installed in the middle of the internal top end of the first bracket 1, and a hanging rail 4 is provided on the bottom surface of the active roller 3, first hanging openings 13 are fixed to the external sides of the car 8, a first hook 12 is inserted into the first hanging opening 13, and the first hook 12 is fixed to one end of the outside of the buffer 7, a second hanging opening 11 is fixed to the other end of the outside of the buffer 7, a second hook 10 is inserted into the second hanging opening 11, and the second hook 10 is arranged on the side of the buffer plate 6.

[0022] The staff needs to first connect the external power supply to the utility model and control the operation of the utility model through the control panel. The staff controls the operation of the first motor 2. The first motor 2 rotates the active roller 3 connected to the output end. The active roller 3 rotates on the surface of the hanging rail 4 and moves the carriage 8. After the carriage 8 moves to the specified position, the staff stops the operation of the first motor 2 and starts the second motor 94 in the crane body 9. The second motor 94 rotates the winding disk 92 connected to the output end. The rotating winding disk 92 lowers the lifting rope 93 wound on the surface through the slot 14. A hook is installed at one end of the lifting rope 93. The staff can use the hook to hook the objects that need to be lifted away. After hooking, the staff can lift them When the car 8 collides with the buffer 7, the buffer plates 6 installed on both sides thereof cooperate with the buffer 7 to buffer and eliminate the impact caused by the collision. When the buffer 7 is damaged, the staff first removes the second hook 10 from the second hanging port 11 to complete the separation of the buffer plate 6 and the buffer 7. Then the staff removes the first hook 12 from the first hanging port 13 to complete the separation of the buffer 7 and the car 8. After separation, the staff can directly replace the new buffer 7 or replace the spring 74 installed in the buffer 7. The staff can make their own judgment based on the damage. The installation operation after replacement can be carried out in reverse accordance with the above-mentioned disassembly operation.

[0023] Embodiment 2

[0024] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the monorail crane anti-collision device proposed by the utility model, compared with the first embodiment, this embodiment also includes: a sleeve column 71 is provided inside the buffer 7, a spring 74 is fixed inside the sleeve column 71, one end of the spring 74 is connected to a limiting block 73, an inner column 72 is provided on the surface of the limiting block 73, and the inner column 72 is inserted into the sleeve column 71, auxiliary rollers 5 are rotatably installed on both sides of the inner bottom end of the first bracket 1, and a hanging rail 4 is provided on the side of the auxiliary roller 5, a first motor 2 is fixed on the outer side of the first bracket 1, and an active roller 3 is connected to the output end of the first motor 2, a crane body 9 is provided in the middle of the interior of the carriage 8, a second bracket 91 is provided inside the crane body 9, a winding drum 92 is rotatably installed inside the second bracket 91, and a lifting rope 93 is wound on the surface of the winding drum 92, a second motor 94 is fixed outside the second bracket 91, and the output end of the second motor 94 is connected to the winding drum 92, and a slot 14 is provided on the inner bottom surface of the carriage 8.

[0025] In this embodiment, Figure 3 As shown, the inner column 72 is inserted into the sleeve column 71 to form a telescopic column, and the inner column 72 is elastic in cooperation with the spring 74 installed in the sleeve column 71, so that the impact force generated when the buffer plate 6 collides with an object will be eliminated by the elasticity of the spring 74, and the installation of the limit block 73 prevents the inner column 72 from being pushed out of the sleeve column 71 by the spring 74, thereby achieving the effect of limiting and preventing separation;

[0026] like Figure 1 and Figure 2 As shown, by providing the auxiliary roller 5, the carriage 8 together with the first bracket 1 can be stably moved on the hanging rail 4, achieving the effect of stabilizing and cooperating with the active roller 3 to move the carriage 8;

[0027] like Figure 1 and Figure 2 As shown, by setting the first motor 2, the active roller 3 can rotate, achieving the effect of power output;

[0028] like Figure 4 As shown, through the cooperation of the winding disc 92 and the lifting rope 93, the object hooked by the hook can be lifted and lowered, achieving the effect of winding up and lifting and unwinding and lowering;

[0029] like Figure 4 As shown, by providing a second motor 94, the winding disc 92 can be rotated, thereby achieving the effect of power output;

[0030] like Figure 4As shown, the opening of the slot 14 allows the suspension rope 93 to extend from the interior of the carriage 8 through the slot 14, providing a position for the extension.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A monorail crane anti-collision device, comprising a first bracket (1), a buffer (7), a carriage (8), a crane body (9) and a second bracket (91), characterized in that: A first bracket (1) is fixed on the external top surface of the carriage (8), an active roller (3) is rotatably mounted in the middle of the internal top of the first bracket (1), and a hanging rail (4) is provided on the bottom surface of the active roller (3), first hanging openings (13) are fixed on both sides of the outside of the carriage (8), a first hook (12) is inserted into the inside of the first hanging opening (13), and the first hook (12) is fixed to one end of the outside of the buffer (7), a second hanging opening (11) is fixed to the other end of the outside of the buffer (7), a second hook (10) is inserted into the inside of the second hanging opening (11), and the second hook (10) is arranged on the side of the buffer plate (6).

2. The monorail crane anti-collision device according to claim 1 is characterized in that: The buffer (7) is provided with a sleeve column (71) inside, a spring (74) is fixed inside the sleeve column (71), one end of the spring (74) is connected to a limit block (73), an inner column (72) is provided on the surface of the limit block (73), and the inner column (72) is inserted into the sleeve column (71).

3. The monorail crane anti-collision device according to claim 1 is characterized in that: Auxiliary rollers (5) are rotatably mounted on both sides of the inner bottom end of the first bracket (1), and hanging rails (4) are arranged on the sides of the auxiliary rollers (5).

4. The monorail crane anti-collision device according to claim 1, characterized in that: A first motor (2) is fixed to the outer side surface of the first bracket (1), and an output end of the first motor (2) is connected to a driving roller (3).

5. The monorail crane anti-collision device according to claim 1 is characterized in that: A crane body (9) is arranged in the middle of the carriage (8), a second bracket (91) is arranged inside the crane body (9), a winding drum (92) is rotatably installed inside the second bracket (91), and a lifting rope (93) is wound around the surface of the winding drum (92).

6. The monorail crane anti-collision device according to claim 1, characterized in that: A second motor (94) is fixed to the outside of the second bracket (91), and an output end of the second motor (94) is connected to a winding reel (92).

7. The monorail crane anti-collision device according to claim 1, characterized in that: The inner bottom surface of the carriage (8) is provided with a notch (14).

Citation Information

Patent Citations

  • Monorail crane anti-collision device

    CN117048641A

  • Monorail crane locomotive with anti-collision protection function

    CN213384228U