Six-point truss type concrete interlocking piece hoisting device of geotextile laying ship
By designing a six-point truss-type concrete chain piece lifting device, the combination of bracket components and lifting components is used to realize the automation and coordinated operation of the lifting process, solving the problem of low lifting efficiency and safety in the existing technology, and improving work efficiency and safety.
Patent Information
- Application Number
- CN202421399444.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The lifting of existing lading ship chain blocks completely relies on manual experience, has low efficiency and safety, and has a long lifting cycle time, resulting in high personnel costs and low work efficiency.
A six-point truss-type concrete chain piece hoisting device is designed, including a bracket assembly and six sets of lifting components. The lifting components realize the automation and coordinated operation of the lifting process through the combination of lifting components, transverse walking components and longitudinal walking components.
Through the integration and collaborative movement of lifting components, the lifting process is simplified, safety and efficiency are improved, and labor intensity and labor costs for operators are minimized.
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Figure CN222540296U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a six-point truss concrete interlocking piece hoisting device for a laying ship. Background Art
[0002] A laying ship is an engineering vessel used for channel management and coastal bottom protection projects. It can lift concrete interlocking blocks and mortar transported from barges through the lifting equipment and sand suction and filling equipment installed on the laying ship, and transport the mortar to the laying arrangements, sand bags, and sand ribs, and then transport them to the seabed.
[0003] The existing laying ship interlocking block lifting is completely dependent on manual experience: two operators operate two fully rotating cranes at the bow and stern to lift the concrete interlocking blocks. The lifting position, placement position and lifting process require the operator's weak eyesight to observe from a distance and multiple workers on site to remotely command the lifting through high-frequency and other communication tools. The personnel cost is relatively high, and the efficiency and safety are low.
[0004] During construction, two cranes can only lift two interlocking blocks. The single cycle time from lifting the interlocking block - reaching the lifting position - returning to the lifting position takes 6 minutes. The lifting cycle time is long and the work efficiency is low. Therefore, a six-point truss concrete interlocking piece lifting device for a laying ship is proposed to address the above problems. Utility Model Content
[0005] The utility model aims to overcome the existing defects and provide a six-point truss concrete interlocking piece hoisting device for a laying ship to increase work efficiency.
[0006] The technical solution to achieve the above object is: a six-point truss concrete interlocking piece lifting device for a laying ship, characterized in that it includes a bracket assembly and six groups of lifting assemblies; the six groups of lifting assemblies are all slidably connected to the bracket assembly;
[0007] The hoisting assembly includes a lifting assembly, and the lifting assembly includes a wall panel bracket. The inner side of the wall panel bracket is rotatably connected to the lifting drum. The output end of the lifting motor is connected to the first reduction gear box and then passes through the wall panel bracket to connect to the lifting drum. A lifting wire rope is wound around the lifting drum, and the other end of the lifting wire rope is connected to the lifting pulley block; the upper end of the wall panel bracket is connected to the horizontal walking assembly.
[0008] Preferably, the transverse walking assembly includes a first transmission shaft, the upper end of the wall panel bracket is rotatably connected to the first transmission shaft, the first transmission shaft is fixedly connected to a transverse walking gear, one side of the wall panel bracket is connected to a transverse walking motor, the output end of the transverse walking motor is connected to a second reduction gear box and then passes through the wall panel bracket to connect to the first transmission shaft; a transverse walking roller is connected to each side of the upper end of the wall panel bracket, and the transverse walking roller and the transverse walking gear are connected to the longitudinal walking assembly.
[0009] Preferably, the longitudinal walking component includes a longitudinal walking beam, the lower end face of the longitudinal walking beam is connected to a transverse walking rack, and the transverse walking gear is meshingly connected to the transverse walking rack; transverse walking roller grooves are provided on both sides of the longitudinal walking beam, and the transverse walking rollers are slidably connected in the transverse walking roller grooves; the upper end faces at both ends of the longitudinal walking beam are respectively connected to a group of longitudinal walking beam driving components; and the two ends of the longitudinal walking beam are respectively connected to a group of extension components.
[0010] Preferably, the longitudinal walking beam driving assembly includes a fixed bracket, the fixed bracket is connected to the longitudinal walking beam, a longitudinal walking roller is connected to each of the two sides of the upper end of the longitudinal walking beam driving assembly, one side of the upper end of the longitudinal walking beam driving assembly is connected to a longitudinal walking limiting roller, the fixed bracket is rotatably connected to a second rotating shaft, the second rotating shaft is fixedly connected to a longitudinal walking gear, the output end of the longitudinal walking motor is connected to the third reduction gear box and then connected to the second rotating shaft; the longitudinal walking roller, the longitudinal walking limiting roller and the longitudinal walking gear are connected to the bracket assembly.
[0011] The extension assembly includes an extension beam, one end of which is rotatably connected to one end of the longitudinal walking beam via a connecting shaft, and the other end of the extension beam is connected to an extension beam folding drive assembly; the lower end surface of the extension beam is connected to a transverse walking extension rack.
[0012] Preferably, the support assembly includes two main beams, each of which is connected to a main frame leg at both ends, and two auxiliary beams are connected between every two main frame legs on the left and right; a longitudinal walking rack is connected to the main beam, and the longitudinal walking gear is meshed with the longitudinal walking rack; a longitudinal walking roller groove is provided on the main beam, and the longitudinal walking roller is slidably connected in the longitudinal walking roller groove; a longitudinal walking limit roller groove is provided on the main beam, and the longitudinal walking limit roller is slidably connected in the longitudinal walking limit roller groove.
[0013] Preferably, the extension beam folding drive assembly includes a winch, the winch is rotatably connected to the winch base, the winch base is connected to a winch motor, the output end of the winch motor is connected to a fourth gear reduction box and then connected to the winch, the winch is connected to an extension beam wire rope, and the other end of the extension beam wire rope is connected to the extension beam.
[0014] The beneficial effects of the utility model are as follows: the six-point truss type concrete interlocking piece lifting device of the laying ship integrates six groups of lifting components into one device, and the six groups of lifting components move simultaneously for lifting. The lifting process is simple and safe, and the labor intensity and labor cost of the operators are reduced to the maximum extent, which can effectively increase work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of a six-point truss concrete interlocking piece lifting device for a laying ship of the utility model;
[0016] Figure 2 It is a side view of the utility model of the six-point truss concrete interlocking piece lifting device of the laying ship;
[0017] Figure 3 This is a detailed view of the connection of the longitudinal walking beam of the utility model;
[0018] Figure 4 yes Figure 1 The enlarged view of point B in the middle;
[0019] Figure 5 It is a detailed view of the lifting assembly of the utility model;
[0020] Figure 6 yes Figure 3 The enlarged view of point A in the middle;
[0021] Figure 7 It is a detail diagram of the winch of the utility model;
[0022] Figure 8 This is a detailed diagram of the position of the lifting motor of the utility model;
[0023] Fig. 9 It is a detail diagram of the longitudinal walking beam drive assembly of the utility model.
[0024] In the figure: 1, bracket assembly; 2, lifting assembly; 21, lifting assembly; 211, wall panel bracket; 212, lifting drum; 213, lifting motor; 214, lifting wire rope; 215, lifting pulley block; 3, horizontal travel assembly; 31, first transmission shaft; 32, horizontal travel gear; 33, horizontal travel motor; 34, horizontal travel roller; 4, longitudinal travel assembly; 41, longitudinal travel beam; 42, horizontal travel rack; 43, horizontal travel roller slide; 44, longitudinal travel beam drive assembly; 45, extension assembly; 441, Fixed bracket; 442, longitudinal travel roller; 443, longitudinal travel limit roller; 444, second rotating shaft; 445, longitudinal travel gear; 446, longitudinal travel motor; 451, extension beam; 452, transverse travel extension rack; 46, extension beam folding drive assembly; 461, winch; 462, winch base; 463, winch motor; 464, extension beam wire rope; 11, main beam; 12, main frame support leg; 13, auxiliary beam; 14, longitudinal travel rack; 15, longitudinal travel roller groove; 16, longitudinal travel limit roller groove. DETAILED DESCRIPTION
[0025] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0026] The utility model will be further described below in conjunction with the accompanying drawings.
[0027] like Figure 1-9 As shown, a six-point truss concrete interlocking piece lifting device for a laying ship includes a bracket assembly 1 and six sets of lifting assemblies 2; the six sets of lifting assemblies 2 are all slidably connected to the bracket assembly 1;
[0028] like Figure 1 , 2As shown, the bracket assembly 1 includes two main beams 11, each of which is connected to a main frame leg 12 at both ends, and two auxiliary beams 13 are connected between each left and right main frame legs 12; a longitudinal travel rack 14 is connected to the main beam 11, and the longitudinal travel gear is meshed with the longitudinal travel rack 14; a longitudinal travel roller groove 15 is opened on the main beam 11, and the longitudinal travel roller 442 is slidably connected in the longitudinal travel roller groove 15; a longitudinal travel limit roller groove 16 is opened on the main beam 11, and the longitudinal travel limit roller 443 is slidably connected in the longitudinal travel limit roller groove 16.
[0029] Specifically, the longitudinal walking beam driving assembly 44 includes a fixed bracket 441, which is connected to the longitudinal walking beam 41, and a longitudinal walking roller 442 is connected to each side of the upper end of the longitudinal walking beam driving assembly 44, and a longitudinal walking limiting roller 443 is connected to one side of the upper end of the longitudinal walking beam driving assembly 44. The fixed bracket 441 is rotatably connected to the second rotating shaft 444, and the second rotating shaft 444 is fixedly connected to the longitudinal walking gear 445. The output end of the longitudinal walking motor 446 is connected to the third reduction gear box and then connected to the second rotating shaft 444; the longitudinal walking roller 442, the longitudinal walking limiting roller 443 and the longitudinal walking gear are connected to the bracket assembly 1.
[0030] Specifically, the second rotating shaft 444 is driven to rotate by the longitudinal travel motor 446, and the rotation of the second rotating shaft 444 drives the connected longitudinal travel gear 445 to rotate, and the longitudinal travel gear 445 and the longitudinal travel rack 14 connected to the main beam 11 act to enable the longitudinal travel beam 41 to move on the main beam 11. The longitudinal travel roller 442 allows the longitudinal travel beam 41 to travel more smoothly on the main beam 11. The longitudinal travel limit roller 443 can prevent the proportional travel mechanism 4 from deviating too much.
[0031] Specifically, the longitudinal walking assembly 4 includes a longitudinal walking beam 41, the lower end surface of the longitudinal walking beam 41 is connected with a transverse walking rack 42, and the transverse walking gear 32 is meshed and connected with the transverse walking rack 42; transverse walking roller slots 43 are provided on both sides of the longitudinal walking beam 41, and the transverse walking roller 34 is slidably connected in the transverse walking roller slots 43; the upper end surfaces of both ends of the longitudinal walking beam 41 are respectively connected with a set of longitudinal walking beam driving assemblies 44; and the two ends of the longitudinal walking beam 41 are respectively connected with a set of extension assemblies 45. The transverse walking assembly 3 includes a first transmission shaft 31, the upper end of the wall panel bracket 211 is rotatably connected with the first transmission shaft 31, the transverse walking gear 32 is fixedly connected to the first transmission shaft 31, one side of the wall panel bracket 211 is connected with a transverse walking motor 33, the output end of the transverse walking motor 33 is connected to the second reduction gear box and then penetrates the wall panel bracket 211 to connect to the first transmission shaft 31; the upper end of the wall panel bracket 211 is respectively connected with a transverse walking roller 34, and the transverse walking roller 34 and the transverse walking gear 32 are connected to the longitudinal walking assembly 4.
[0032] Specifically, the first transmission shaft 31 is driven to rotate by the transverse travel motor 33, and the rotation of the first transmission shaft 31 drives the connected transverse travel gear 32 to rotate, so that the transverse travel gear 32 and the transverse travel rack 42 act to enable the wall panel bracket 211 to carry the lifting assembly 21 to move on the longitudinal travel beam 41, and the transverse travel roller 34 makes the walking smoother.
[0033] like Figure 2 , 3 As shown, the extension assembly 45 includes an extension beam 451, one end of which is rotatably connected to one end of the longitudinal travel beam 41 through a connecting shaft, and the other end of the extension beam 451 is connected to an extension beam folding drive assembly 46; the lower end surface of the extension beam 451 is connected to a transverse travel extension rack 452. The extension beam folding drive assembly 46 includes a winch 461, which is rotatably connected to a winch base 462, and a winch motor 463 is connected to the winch base 462. The output end of the winch motor 463 is connected to the fourth gear reduction box and then connected to the winch 461, and an extension beam wire rope 464 is connected to the winch 461, and the other end of the extension beam wire rope 464 is connected to the extension beam 451.
[0034] Specifically, the extension beam wire rope 464 is released by the winch 461, and the extension beam 451 is laid flat under the action of gravity, so that the transverse travel gear 32 can engage with the transverse travel extension rack 452, so that the transverse component 3 and the lifting component 21 can be moved to the extension beam 451 for lifting operations.
[0035] like Figure 5 As shown, the lifting assembly 2 includes a lifting assembly 21, and the lifting assembly 21 includes a wall panel bracket 211. The inner side of the wall panel bracket 211 is rotatably connected to the lifting drum 212. The output end of the lifting motor 213 is connected to the first reduction gear box and then passes through the wall panel bracket 211 to connect to the lifting drum 212. A lifting wire rope 214 is wound around the lifting drum 212, and the other end of the lifting wire rope 214 is connected to the lifting pulley set 215; the upper end of the wall panel bracket 211 is connected to the horizontal walking assembly 3.
[0036] Specifically, the lifting motor 213 releases the lifting wire rope 214 connected to the lifting drum 212, so that the lifting pulley block 215 can be lowered to lift the concrete chain piece.
[0037] like Figure 2As shown, the transport ship equipped with concrete interlocking pieces is moored to the port side of the laying ship; the extension beam wire rope 464 is released by the winch 461, and the extension beam 451 is laid flat under the action of gravity, so that the transverse travel extension rack 452 on the extension beam 451 is in a straight line with the transverse travel rack 42 at the lower end of the longitudinal travel beam 41, and the racks are fully meshed, so that the transverse travel component 3 can travel on it, and the transverse travel motor 33 drives the first transmission shaft 31 to rotate, and the rotation of the first transmission shaft 31 drives the connected transverse travel gear 32 to rotate, so that the action of the transverse travel gear 32 and the transverse travel rack 42 causes the wall panel bracket 211 to carry the lifting component 21 to move on the longitudinal travel beam 41, move to the extension beam 451, and move to above the target concrete interlocking piece position on the transport ship, and the lifting motor 213 releases the connected lifting wire rope 214 on the lifting drum 212 to make the lifting pulley block 215 descend, and after the hook reaches the target height, the on-site workers will lift the concrete interlocking piece. When the lifting ring is hung on the hook, the lifting motor 213 rotates in the opposite direction to drive the lifting pulley block 215 to rise and drive the concrete chain piece to rise, and then the lifting component 21 moves backward to move the concrete chain piece to the appropriate position, and the lifting motor 213 releases the lifting wire rope 214 connected to the lifting drum 212 to make the lifting pulley block 215 descend and release the concrete chain piece; during the process, when the hook or the concrete chain piece has not reached the longitudinal target position, longitudinal movement is required, and the longitudinal travel motor drives the second rotating shaft to rotate, and the rotation of the second rotating shaft drives the connected longitudinal travel gear to rotate, and the longitudinal travel gear and the longitudinal travel rack 14 connected to the main beam 11 act to enable the longitudinal travel beam 41 to move on the main beam 11; through the above repeated movements, the purpose of quickly lifting the concrete chain piece can be achieved, and the six groups of lifting components 2 can move at the same time for lifting. The lifting process is simple and safe, and the labor intensity and labor cost of the operators are reduced to the maximum extent, which can effectively increase work efficiency.
[0038] The above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above embodiments, or replace some or all of the technical features therein with equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.
Claims
1. A six-point truss concrete interlocking piece lifting device for a laying ship, characterized in that: It comprises a support assembly (1) and six groups of hanging assemblies (2); the six groups of hanging assemblies (2) are all slidably connected to the support assembly (1); The hoisting assembly (2) comprises a lifting assembly (21), and the lifting assembly (21) comprises a wall panel bracket (211). The inner side of the wall panel bracket (211) is rotatably connected to a lifting drum (212). The output end of the lifting motor (213) is connected to a first reduction gear box and then passes through the wall panel bracket (211) to connect to the lifting drum (212). A lifting wire rope (214) is wound around the lifting drum (212), and the other end of the lifting wire rope (214) is connected to a lifting pulley block (215); the upper end of the wall panel bracket (211) is connected to a lateral walking assembly (3).
2. The six-point truss concrete interlocking piece lifting device for a laying ship according to claim 1 is characterized in that: The transverse travel assembly (3) comprises a first transmission shaft (31), the upper end of the wall panel bracket (211) is rotatably connected to the first transmission shaft (31), a transverse travel gear (32) is fixedly connected to the first transmission shaft (31), one side of the wall panel bracket (211) is connected to a transverse travel motor (33), the output end of the transverse travel motor (33) is connected to a second reduction gear box and then passes through the wall panel bracket (211) to connect to the first transmission shaft (31); two sides of the upper end of the wall panel bracket (211) are respectively connected to a transverse travel roller (34), and the transverse travel roller (34) and the transverse travel gear (32) are connected to the longitudinal travel assembly (4).
3. The six-point truss concrete interlocking piece lifting device for a laying ship according to claim 2 is characterized in that: The longitudinal walking assembly (4) comprises a longitudinal walking beam (41), the lower end surface of the longitudinal walking beam (41) is connected to a transverse walking rack (42), and the transverse walking gear (32) is meshedly connected to the transverse walking rack (42); transverse walking roller grooves (43) are provided on both sides of the longitudinal walking beam (41), and the transverse walking roller (34) is slidably connected in the transverse walking roller grooves (43); the upper end surfaces at both ends of the longitudinal walking beam (41) are respectively connected to a group of longitudinal walking beam driving assemblies (44); and the two ends of the longitudinal walking beam (41) are respectively connected to a group of extension assemblies (45).
4. The six-point truss concrete interlocking piece lifting device for a laying ship according to claim 3 is characterized in that: The longitudinal walking beam driving assembly (44) comprises a fixed bracket (441), the fixed bracket (441) is connected to the longitudinal walking beam (41), two sides of the upper end of the longitudinal walking beam driving assembly (44) are respectively connected to a longitudinal walking roller (442), one side of the upper end of the longitudinal walking beam driving assembly (44) is connected to a longitudinal walking limiting roller (443), the fixed bracket (441) is rotatably connected to a second rotating shaft (444), the second rotating shaft (444) is fixedly connected to a longitudinal walking gear (445), the output end of the longitudinal walking motor (446) is connected to a third reduction gear box and then connected to the second rotating shaft (444); the longitudinal walking roller (442), the longitudinal walking limiting roller (443) and the longitudinal walking gear are connected to the bracket assembly (1).
5. The six-point truss concrete interlocking piece lifting device for a laying ship according to claim 4 is characterized in that: The extension assembly (45) comprises an extension beam (451), one end of the extension beam (451) being rotatably connected to one end of the longitudinal travel beam (41) via a connecting shaft, and the other end of the extension beam (451) being connected to an extension beam folding drive assembly (46); the lower end surface of the extension beam (451) is connected to a transverse travel extension rack (452).
6. The six-point truss concrete interlocking piece lifting device for a laying ship according to claim 5 is characterized in that: The support assembly (1) comprises two main beams (11), each of the two ends of the main beam (11) is connected to a main frame leg (12), and two auxiliary beams (13) are connected between each left and right main frame legs (12); a longitudinal travel rack (14) is connected to the main beam (11), and the longitudinal travel gear is meshed with the longitudinal travel rack (14); a longitudinal travel roller groove (15) is provided on the main beam (11), and the longitudinal travel roller (442) is slidably connected in the longitudinal travel roller groove (15); a longitudinal travel limit roller groove (16) is provided on the main beam (11), and the longitudinal travel limit roller (443) is slidably connected in the longitudinal travel limit roller groove (16).
7. The six-point truss concrete interlocking piece lifting device for a laying ship according to claim 6 is characterized in that: The extension beam folding drive assembly (46) comprises a winch (461), the winch (461) is rotatably connected to a winch base (462), a winch motor (463) is connected to the winch base (462), an output end of the winch motor (463) is connected to a fourth gear reduction box and then connected to the winch (461), an extension beam steel wire rope (464) is connected to the winch (461), and the other end of the extension beam steel wire rope (464) is connected to the extension beam (451).