Automatic adding mechanism for process chemicals
By designing an automatic chemical drug addition mechanism, using a quantitative pump and a main control PLC to achieve automatic quantitative addition of chemical drugs, the complex problem of manual additive liquid management in electroplating technology is solved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202420786853.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-04-16
AI Technical Summary
In the existing electroplating technology, the addition of electroplating liquid relies on manual operations, and is complex in management and prone to errors, affecting product quality.
An automatic addition mechanism for process chemicals is designed, including an addition tank, a process tank and an ampere minute meter. The automatic quantitative addition of chemicals is achieved using a quantitative pump, a relay and a main control PLC.
Effectively manage the addition of chemical drugs, ensure the standardization of chemical supplements and standardization in the production process, reduce production adverse variables, avoid personnel operational errors, simplify production management, and save manpower.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electroplating, in particular to an automatic adding mechanism for process chemicals. Background Art
[0002] Electroplating is the process of plating a thin layer of other metals or alloys on certain metal surfaces using the principle of electrolysis. It is a process that uses electrolysis to attach a layer of metal film to the surface of metal or other material parts, thereby preventing metal oxidation, improving wear resistance, conductivity, reflectivity, corrosion resistance, and enhancing aesthetics. When producing circuit boards, the circuit boards need to be placed in a solution tank for electroplating. The electroplating solution in the solution tank is a key factor in ensuring stable production quality. At present, the addition of electroplating solution is generally done manually at intervals, and the operation and management are relatively troublesome, so it is necessary to use an automatic adding mechanism to add the electroplating solution. Utility Model Content
[0003] The purpose of the utility model is to provide an automatic adding mechanism for process chemicals to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above object, the utility model provides the following technical solution: an automatic adding mechanism for process chemicals, comprising an adding tank, a process tank and an ampere-minute meter, wherein a stirrer is installed on the adding tank, a metering pump is arranged on the adding tank, and an input end of the metering pump is connected to the adding tank, and an output end of the metering pump is connected to the process tank;
[0005] The metering pump is connected with a relay, and the relay is connected with an ampere-minute meter, the ampere-minute meter is connected with a main control PLC, and the ampere-minute meter is respectively connected with a shunt and a relay, and the shunt is connected with a rectifier.
[0006] Preferably, chemicals are provided in the adding tank.
[0007] Preferably, the metering pump is of model DMS200.
[0008] Compared with the prior art, the beneficial effects of the utility model are:
[0009] 1. Effectively manage the addition of chemicals to ensure that chemicals in the production process are supplemented under standard production conditions, ensure product quality and reduce production defects.
[0010] 2. Avoid human operational errors and ensure the correct proportion of process chemicals.
[0011] 3. It can relatively reduce the number of laboratory analysis and testing to save manpower.
[0012] 4. Production line process engineers only need to check the inventory of chemicals in the addition tank and replenish them in real time, simplifying the daily inspection and addition work required by the first shift. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0015] See also Figure 1 , the utility model provides a technical solution: an automatic adding mechanism for process chemicals, comprising an adding tank, a process tank and an ampere-minute meter, wherein a stirrer is installed on the adding tank, a metering pump is arranged on the adding tank, and an input end of the metering pump is connected to the adding tank, and an output end of the metering pump is connected to the process tank;
[0016] The metering pump is connected with a relay, and the relay is connected with an ampere-minute meter, the ampere-minute meter is connected with a main control PLC, and the ampere-minute meter is respectively connected with a shunt and a relay, and the shunt is connected with a rectifier.
[0017] In the utility model, chemicals are arranged in the adding tank.
[0018] In the present invention, the model of the metering pump is DMS200.
[0019] Working principle of the utility model: When the production equipment is started, the adding system is started synchronously, and the main control PLC of the production line is connected and controlled according to the actual production time; the ampere-minute (hour) of the production process will record the total ampere value and upload it to the main control PLC. The program sets the relative consumption of chemicals per unit electroplating time (ampere-minute (hour)) and the required equivalent value (this value is the value uploaded in the ampere-minute (hour)). When the required added chemicals are consumed to the set value (set according to the required concentration ratio of each chemical in the process tank), the PLC starts the quantitative pump of the adding system to add chemicals to the set upper limit value. This continuous operation maintains the addition of chemicals in the production process and achieves the function of automatic addition.
[0020] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the embodiments of the utility model have been shown and described, it is understandable to those of ordinary skill in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. Automatic adding mechanism for process chemicals, characterized by: It includes an addition tank, a process tank and an ampere-minute meter, wherein a stirrer is installed on the addition tank, a metering pump is arranged on the addition tank, and an input end of the metering pump is connected to the addition tank, and an output end of the metering pump is connected to the process tank; The metering pump is connected with a relay, and the relay is connected with an ampere-minute meter, the ampere-minute meter is connected with a main control PLC, and the ampere-minute meter is respectively connected with a shunt and a relay, and the shunt is connected with a rectifier.
2. The automatic process chemical addition mechanism according to claim 1, characterized in that: Chemicals are arranged in the adding tank.
3. The automatic process chemical addition mechanism according to claim 1, characterized in that: The model of the metering pump is DMS200.