Self-cleaning fabric cleaning equipment

By installing ultrasonic vibrators on the outer wall of the cleaning tank of the fabric cleaning equipment, ultrasonic vibration and vibration dispersion and deficit are used to solve the problem of scaling of the cleaning equipment during the fabric dyeing and finishing process, self-cleaning is achieved, cleaning efficiency is improved, labor intensity and equipment costs are reduced.

CN222541062UActive Publication Date: 2025-02-28JINJIANG YULONG MASCH CO LTD
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Patent Information

Application Number
CN202421293693.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-28
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the fabric dyeing and finishing process, the additive contact surface of the cleaning equipment is prone to scale, resulting in low cleaning efficiency. The prior art requires manual brushing or additional pickling waste liquid treatment equipment, which increases labor intensity and equipment cost.

Method used

A self-cleaning fabric cleaning equipment is designed, and self-cleaning is achieved by installing ultrasonic vibrators on the outer wall of the cleaning tank, and the dirt is dispersed by ultrasonic vibration and removed from the bottom and groove walls.

Benefits of technology

The equipment realizes self-cleaning of the cleaning tank through ultrasonic vibration, improves cleaning efficiency, reduces the labor intensity of manual brushing, and avoids the need to increase the demand for pickling waste liquid treatment equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222541062U_ABST
Patent Text Reader

Abstract

The utility model discloses self-cleaning fabric cleaning equipment which comprises a cleaning tank, the cleaning tank is provided with a tank bottom and a tank wall, a plurality of ultrasonic vibrators are installed on the outer wall of the cleaning tank, and the ultrasonic vibrators are located on the outer side of the tank bottom and the outer side of the position, prone to scaling, of the tank wall. According to the self-cleaning fabric cleaning equipment, dirt formed by deposition of auxiliaries is vibrated to be scattered and separated from the tank bottom and the tank wall through the ultrasonic vibrators, and self-cleaning of the cleaning tank is achieved. The cleaning tank is simple in structure, and the cleaning efficiency of the cleaning tank is improved.
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Description

Technical Field

[0001] The utility model relates to the field of dyeing and finishing equipment, in particular to a self-cleaning fabric washing device. Background Art

[0002] During the scouring, dyeing, printing and resin finishing processes, fabrics will be contaminated with excess dyes, slurries, decomposition products and other pollutants, and must be cleaned in a cleaning machine. Generally, water is used as the washing medium to remove dirt from the fabric. For grease, wax and other insoluble dirt, appropriate detergents are needed to remove them. However, in the process of degreasing the fabric, there is a problem that some additives adhere to the contact surfaces of the additives such as mesh belts and boxes to form scale. Manual scrubbing is time-consuming and labor-intensive. If pickling and descaling are to be performed, it is also necessary to add pickling waste liquid treatment equipment to ensure that the waste liquid meets the discharge standards. Therefore, it is urgent to develop a cleaning equipment with self-cleaning function. Utility Model Content

[0003] The utility model aims to provide a self-cleaning fabric washing device.

[0004] The technical solution for achieving the purpose of the utility model is: a self-cleaning fabric washing device, which includes a washing tank, the washing tank has a tank bottom and a tank wall, and several ultrasonic vibrators are installed on the outer wall of the washing tank. The ultrasonic vibrators are located on the outer side of the tank bottom and the outer side of the scale-prone part of the tank wall.

[0005] Furthermore, it also includes a first mesh belt for stacking fabrics, the first mesh belt is installed above the bottom of the trough through two first guide rollers, two second guide rollers are installed between the two first guide rollers, the roller axis of the second guide roller is on the same horizontal line as the roller axis of the first guide roller, the roller diameter of the second guide roller is smaller than the roller diameter of the first guide roller, each second guide roller is adjacent to one of the first guide rollers, the bottom of the trough includes a first curved panel and a second curved panel, the first curved panel is coaxially arranged with the first guide roller, the second curved panel is coaxially arranged with the second guide roller, the adjacent first curved panels are connected to the second curved panels, and a horizontal bottom plate is provided between the two second curved panels. The second guide roller raises the horizontal position of the first mesh belt close to the bottom of the trough, thereby reducing the volume of the cleaning trough, reducing the bath ratio during operation, and being more energy-efficient.

[0006] Furthermore, a second mesh belt for pressing cloth is installed in the cleaning tank, and the second mesh belt is installed above the first mesh belt through a third guide roller. A sealed vibrator fixing chamber is provided in the cleaning tank, and the vibrator fixing chamber is located on the upper side of the third guide roller. The side wall of the vibrator fixing chamber close to the third guide roller is a third curved panel coaxial with the second guide roller, and the ultrasonic vibrator is installed on the inner wall of the third curved panel.

[0007] The self-cleaning fabric washing device realized by the utility model utilizes an ultrasonic vibrator to disperse the dirt formed by the accumulation of the auxiliary agent and separate it from the bottom and the wall of the tank, thereby realizing the self-cleaning of the washing tank. The structure is simple and the cleaning efficiency of the washing tank is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 This is a schematic structural diagram of the self-cleaning fabric washing device described in Example 1 of the utility model. DETAILED DESCRIPTION

[0009] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0010] like Figure 1 As shown, a self-cleaning fabric washing device comprises a washing tank 1, a first mesh belt 2 for stacking fabrics, and a second mesh belt 3 for pressing fabrics. The washing tank 1 has a tank bottom 11 and a tank wall 12, and a plurality of ultrasonic vibrators 4 are installed on the outer wall of the washing tank 1, and the ultrasonic vibrators 4 are located on the outer side of the tank bottom 11 and the outer side of the scale-prone part of the tank wall 12.

[0011] The first mesh belt 2 is installed above the groove bottom 11 through two first guide rollers 5, and two second guide rollers 6 are installed between the two first guide rollers 5. The roller axis 61 of the second guide roller 6 is on the same horizontal line as the roller axis 51 of the first guide roller 5, and the roller diameter of the second guide roller 6 is smaller than the roller diameter of the first guide roller 5. Each of the second guide rollers 5 is adjacent to one of the first guide rollers 6, and the groove bottom 11 includes a first curved panel 111 and a second curved panel 112. The first curved panel 111 is coaxially arranged with the first guide roller 5, and the second curved panel 112 is coaxially arranged with the second guide roller 6. The adjacent first curved panels 111 and second curved panels 112 are connected, and a horizontal bottom plate 113 is provided between the two second curved panels 112.

[0012] The second mesh belt 3 is installed above the first mesh belt 2 through the third guide roller 7. A sealed vibrator fixing chamber 8 is provided in the cleaning tank 1. The vibrator fixing chamber 8 is located on the upper side of the third guide roller 7. The side wall of the vibrator fixing chamber 8 close to the third guide roller 7 is a third curved panel 81 coaxial with the third guide roller 7. The ultrasonic vibrator 4 is installed on the inner wall of the third curved panel 81.

[0013] In the degreasing operation of the self-cleaning fabric washing device implemented in this embodiment, the fabric is piled on the first mesh belt, and the first mesh belt and the second mesh belt rotate synchronously to prevent the fabric from exceeding the water surface, and clamp the fabric and transmit it forward; when the washing tank needs to be cleaned, the water level in the washing tank is first submerged above the second mesh belt, and then the first mesh belt and the second mesh belt rotate simultaneously, and the piezoelectric ceramic inside the ultrasonic vibrator will produce expansion and contraction deformation when subjected to the alternating voltage, thereby driving the metal substrate and the vibrating plate to produce high-frequency vibration, and this high-frequency vibration is transmitted to the bottom of the tank, the tank wall, and the scale-prone areas of each guide roller and each mesh belt, vibrating the dirt away from the bottom of the tank, the tank wall, the guide roller and the mesh belt, so as to achieve comprehensive self-cleaning of the washing device. Each arc panel is coaxially arranged with the guide roller, the ultrasonic vibrator is equidistant from the first guide roller, the second guide roller and the third guide roller, the ultrasonic force is balanced, and the cleaning effect is more stable and excellent.

[0014] The second guide roller of the utility model is arranged as needed, and the second guide roller raises the horizontal position of the first mesh belt close to the bottom of the groove, thereby reducing the volume of the cleaning groove, reducing the bath ratio during operation, and being more energy-efficient; a vibrator fixing chamber is added to the upper side of the third guide roller, and a third arc-shaped panel coaxial with the third guide roller is arranged, so that the ultrasonic force is balanced and the cleaning effect is stable; the internal structure of the cleaning groove of the utility model is not limited to that shown in the embodiment, and according to the process requirements, it can also be a mesh roller washing structure or a conventional washing structure in the field of other dyeing and finishing machinery. By arranging the ultrasonic vibrator on the outside of the bottom of the groove and the outside of the scaling-prone part of the groove wall, the self-cleaning of the cleaning groove and the parts of the cleaning equipment such as the mesh roller and the mesh belt can be achieved.

[0015] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, is also included in the patent protection scope of the present invention.

Claims

1. A self-cleaning fabric washing device, characterized in that: It includes a cleaning tank, which has a tank bottom and a tank wall. Several ultrasonic vibrators are installed on the outer wall of the cleaning tank, and the ultrasonic vibrators are located on the outer side of the tank bottom and the outer side of the tank wall where scaling is easy to form; it also includes a first mesh belt for stacking fabrics, the first mesh belt is installed above the tank bottom through two first guide rollers, two second guide rollers are installed between the two first guide rollers, the roller axes of the second guide rollers are on the same horizontal line as the roller axes of the first guide rollers, the roller diameters of the second guide rollers are smaller than the roller diameters of the first guide rollers, and each of the second guide rollers is adjacent to one of the first guide rollers, the tank bottom includes a first curved panel and a second curved panel, the first curved panel is coaxially arranged with the first guide roller, the second curved panel is coaxially arranged with the second guide roller, the adjacent first curved panels are connected to the second curved panels, and a horizontal bottom plate is provided between the two second curved panels.

2. The self-cleaning fabric washing device according to claim 1, characterized in that: A second mesh belt for pressing cloth is installed in the cleaning tank, and the second mesh belt is installed above the first mesh belt through a third guide roller. A sealed vibrator fixing chamber is provided in the cleaning tank, and the vibrator fixing chamber is located on the upper side of the third guide roller. The side wall of the vibrator fixing chamber close to the third guide roller is a third curved panel coaxial with the second guide roller, and the ultrasonic vibrator is installed on the inner wall of the third curved panel.