Fabricated roof panel

By setting up an outer frame skeleton and an inner frame on the roof panel, the problem of insufficient strength and bearing capacity of traditional roof panels is solved, the structural strengthening and installation efficiency of roof panels are achieved, the service life is extended and construction costs are saved.

CN222541817UActive Publication Date: 2025-02-28SHIJIAZHUANG ZHUJIA ENERGY SAVING PROD TECH CO LTD
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Patent Information

Application Number
CN202421243127.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-28
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

Traditional roof panels have weak strength and bearing capacity, short service life, and the installation of roof tiles or photovoltaic panels is time-consuming and labor-intensive, and the installation cycle is long.

Method used

A prefabricated roof panel is designed, including a sandwich layered plate, an outer frame skeleton and an inner frame. The outer frame skeleton is C-shaped steel, and the inner frame is composed of connecting ribs, lower strings, upper strings and connecting frames to form an integral inner support frame to enhance the structural strength and bearing capacity of the roof panel.

Benefits of technology

It effectively enhances the strength and bearing capacity of the roof panel, extends the service life, and improves the installation efficiency of roof tiles or photovoltaic panels, reduces the process of installing the skeleton on site, saves construction costs, and shortens the construction cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of assembly type houses, and particularly relates to an assembly type roof panel which comprises a sandwich layer plate, an outer frame skeleton arranged on the edge of the sandwich layer plate and a group of inner skeletons arranged on the sandwich layer plate at intervals, and each inner skeleton comprises a group of connecting ribs, a lower chord and an upper chord. The connecting ribs are connected between the lower chords and the upper chords in a wave-shaped reciprocating mode, the adjacent lower chords are connected through the connecting frameworks, the adjacent upper chords are connected through the connecting frameworks, the strength and the bearing capacity of the roof board can be effectively enhanced, the service life is prolonged, and meanwhile the installation efficiency of roof tiles or photovoltaic panels is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of assembled houses, and in particular relates to an assembled roof panel. Background Art

[0002] The roof panel is located on the roof of the house. The traditional roof panel is a sandwich panel composed of a color steel plate, aluminum alloy or polyurethane plate as a hard layer wrapped with an insulation layer. In order to achieve environmental protection and energy saving, the surface materials such as roof tiles or photovoltaic panels are usually installed after the roof panel is laid. The installation work requires the installation frame of the roof tiles or photovoltaic panels to be installed on site by bonding or bolting, which is time-consuming and labor-intensive, with a long operation cycle. In addition, the traditional roof panels have weak strength and bearing capacity and a short service life. Utility Model Content

[0003] In order to solve the above problems existing in the prior art, the utility model provides an assembled roof panel, which can effectively enhance the strength and bearing capacity of the roof panel, extend its service life, and improve the installation efficiency of roof tiles or photovoltaic panels.

[0004] The specific technical solution adopted by the utility model is:

[0005] The assembled roof panel includes a sandwich panel. The key point is that it also includes an outer frame skeleton arranged at the edge of the sandwich panel and a group of inner frames arranged at intervals on the sandwich panel. The inner frame includes a group of connecting ribs, a lower chord, an upper chord and a connecting frame. The connecting ribs are arranged in pairs between the lower chord and the upper chord and form a triangular structure with the lower chord or the upper chord. Adjacent lower chords and adjacent upper chords are connected by means of connecting frames to form an integral inner support frame of the roof panel.

[0006] The outer end of the upper chord protrudes from the outer side surface of the sandwich layer plate.

[0007] The sandwich layered plate comprises a heat-insulating fireproof layer, a heat-insulating layer, and a protective layer in sequence from the inside to the outside, and a fireproof protective layer is further arranged at the bottom of the heat-insulating fireproof layer.

[0008] The fireproof protective layer is a cement fiber board layer, and the heat-insulating fireproof layer is a sprayed polyurethane layer.

[0009] The protective layer is a waterproof concrete layer, and a waterproof roll material or a waterproof coating is arranged outside the waterproof concrete layer.

[0010] A steel mesh is arranged in the waterproof concrete layer.

[0011] The outer frame is C-shaped steel.

[0012] The beneficial effects of the utility model are:

[0013] The utility model adopts the method of arranging an outer frame skeleton and an inner frame on the sandwich layered panels, which effectively enhances the structural strength and bearing capacity of the roof panel, wherein the outer frame skeleton wraps and protects the edge of the sandwich layered panels, and the outer frame skeleton can also serve as a template when the roof panel is manufactured, without the need to additionally set up a frame template, and the template does not need to be removed, thereby reducing the workload of manufacturing the roof panel, and the inner frame skeleton comprises a lower chord, an upper chord and connecting ribs, the connecting ribs are arranged in pairs and the paired connecting ribs form a triangular structure with the lower chord or the upper chord, thereby enhancing the connection performance between the lower chord and the upper chord, further improving the strength of the roof panel, and helping to extend the service life of the roof panel; the panel is prefabricated in a factory and can be installed on site, and the upper chord protruding from the waterproof coating can be used as a skeleton for fixing and installing components such as roof tiles and photovoltaics, thereby reducing the process of reinstalling the skeleton on site, saving construction costs, shortening the construction period, and improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 A top view of

[0016] Figure 3 It is a schematic diagram of the assembly of the outer frame, inner frame and steel mesh;

[0017] Figure 4 is a schematic diagram of the structure of the internal skeleton;

[0018] In the accompanying drawings, 1. sandwich plate, 11. outer side, 12. thermal insulation and fireproof layer, 13. thermal insulation layer, 14. protective layer, 15. steel mesh, 16. waterproof coating, 2. outer frame skeleton, 3. inner skeleton, 31. connecting ribs, 32. lower chord, 33. upper chord, 331. outer end, 4. connecting skeleton, 5. fireproof protective layer. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments:

[0020] Specific implementation examples Figure 1-4As shown, the assembled roof panel includes a sandwich layer panel 1. The key point is that it also includes an outer frame skeleton 2 arranged at the edge of the sandwich layer panel 1 and a group of inner frames 3 arranged at intervals on the sandwich layer panel 1. The inner frame 3 includes a group of connecting ribs 31, a lower chord 32, an upper chord 33 and a connecting frame 4. The connecting ribs 31 are arranged in pairs between the lower chord 32 and the upper chord 33 and form a triangular structure with the upper chord 33. Pairs of connecting ribs 31 are arranged on both sides of the lower chord 32 and the upper chord 33. Adjacent lower chords 32 and adjacent upper chords 33 are connected by means of the connecting frame 4 to form an integral internal support frame of the roof panel, which effectively improves the strength and supporting capacity of the roof panel. The outer frame skeleton 2 is C-shaped steel, and the outer frame skeleton 2 wraps and protects the edge of the sandwich layer panel 1. The setting of the connecting rib 31 enhances the connection performance between the lower chord 32 and the upper chord 33, and at the same time enhances the connection strength between the inner frame 3 and the sandwich layer panel 1. The setting of the inner frame 3 significantly improves the strength and bearing capacity of the sandwich layer panel 1, which helps to extend the service life of the roof panel, and meets the needs of storing unlaid roof tiles or photovoltaic panels on the roof panel, while also being able to carry workers to walk and work normally on the roof panel.

[0021] The lower chord 32 and the upper chord 33 are square steel or C-shaped steel. In this embodiment, the lower chord 32 and the upper chord 33 are preferably square steel.

[0022] The outer end 331 of the upper chord 33 protrudes from the outer side surface 11 of the sandwich layer plate 1. The protruding outer end 331 of the upper chord 33 serves as a frame required for the installation of roof tiles or photovoltaic panels, and can be directly used to fix the roof tiles or photovoltaic panels, eliminating the process of on-site installation of the frame, effectively improving the installation efficiency of the roof tiles or photovoltaic panels, and the frame and the roof panel are an integrated structure, which helps to improve the installation stability of the roof tiles or photovoltaic panels and reduce the maintenance frequency.

[0023] The sandwich layer plate 1 includes a thermal insulation and fireproof layer 12, a thermal insulation layer 13 and a protective layer 14 from the inside to the outside, and a fireproof protective layer 5 is also arranged at the bottom of the thermal insulation and fireproof layer 12; wherein the fireproof protective layer 5 is a cement fiber board layer, which is fireproof and insulating, waterproof and moisture-proof, heat-insulating and sound-insulating, and is not easy to deform and has a long service life; the thermal insulation and fireproof layer 12 is a sprayed polyurethane layer, the sprayed polyurethane has strong integrity and is firmly bonded to the base surface, so that the cement limiting plate layer and the thermal insulation layer 13 are firmly bonded, and are waterproof, heat-insulating and corrosion-resistant; the protective layer 14 is a waterproof concrete layer, which has a waterproof effect and high strength at the same time, and a waterproof roll or waterproof coating 16 is also arranged outside the waterproof concrete layer. In this embodiment, the waterproof coating 16 is preferred, and the outer end 331 of the upper chord 33 protrudes from the surface of the waterproof coating 16; the inner side of the sprayed polyurethane is flush with the inner side of the outer frame skeleton 2, and the fireproof protective layer 5 is a cement fiber board, and the cement fiber board is fitted with the bottom of the sprayed polyurethane.

[0024] The waterproof concrete layer is provided with a steel mesh 15, which can effectively prevent the waterproof concrete layer from cracking, ensure the waterproof performance of the roof panel, and at the same time improve the bending strength and compressive strength of the waterproof concrete layer, so that the service life of the roof panel is guaranteed.

[0025] The assembled roof panel involved in the utility model has good overall performance, high strength and bearing capacity, and excellent thermal insulation, waterproof and fireproof properties. It can effectively reduce the time required for roof tiles or photovoltaic panels and improve work efficiency.

Claims

1. An assembled roof panel, comprising a sandwich layered panel (1), characterized in that: The invention also comprises an outer frame skeleton (2) arranged at the edge of the sandwich layer plate (1) and a group of inner frames (3) arranged at intervals on the sandwich layer plate (1); the inner frames (3) comprise a group of connecting ribs (31), a lower chord (32), an upper chord (33) and a connecting frame (4); the connecting ribs (31) are arranged in pairs between the lower chord (32) and the upper chord (33) and form a triangular structure with the lower chord (32) or the upper chord (33); adjacent lower chords (32) and adjacent upper chords (33) are respectively connected by means of the connecting frame (4) to form an integral inner support frame of the roof panel.

2. The assembled roof panel according to claim 1, characterized in that: The outer end (331) of the upper chord (33) protrudes from the outer side surface (11) of the sandwich layer plate (1).

3. The assembled roof panel according to claim 1, characterized in that: The sandwich layered plate (1) comprises, from the inside to the outside, a heat-insulating fireproof layer (12), a heat-insulating layer (13), and a protective layer (14), and a fireproof protective layer (5) is further arranged at the bottom of the heat-insulating fireproof layer (12).

4. The assembled roof panel according to claim 3, characterized in that: The fireproof protective layer (5) is a cement fiber board layer, and the thermal insulation and fireproof layer (12) is a sprayed polyurethane layer.

5. The assembled roof panel according to claim 3, characterized in that: The protective layer (14) is a waterproof concrete layer, and a waterproof roll material or a waterproof coating is also arranged outside the waterproof concrete layer.

6. The assembled roof panel according to claim 5, characterized in that: A steel mesh (15) is arranged in the waterproof concrete layer.

7. The assembled roof panel according to claim 1, characterized in that: The outer frame skeleton (2) is C-shaped steel.