Tunnel filling, vibrating and leveling all-in-one machine

Abstract

The utility model relates to the field of tunnel construction, in particular to a tunnel filling, vibrating and leveling all-in-one machine which comprises a positioning track, a power box, a positioning sliding groove and a surface collecting plate, the positioning track is fixedly installed on one side of a concrete filling area, and the power box is installed on the positioning track in a sliding mode through multiple sets of power wheels. The positioning sliding groove is formed in the upper side of a concrete filling area, one end of the positioning sliding groove is connected with the side, close to the concrete filling area, of the power box, the other end of the positioning sliding groove is provided with an auxiliary wheel, the face collecting plate is installed at the bottom of the positioning sliding groove in a sliding mode through an installation wheel set, and an insertion type vibrator and a hydraulic oil cylinder are installed on the face collecting plate. And the positioning sliding groove and the surface receiving plate are driven to move, so that the surface receiving plate and the plug-in vibrator cover the whole concrete filling area, and the problems that the number of vibration positions for constructors in an existing on-site tunnel construction area is small, the situation of vibration missing or not-in-place vibration frequently occurs during construction of the constructors, and the quality of filled concrete is affected are solved.

Description

Technical Field

[0001] The utility model relates to the field of tunnel construction, in particular to a tunnel filling, vibrating and leveling integrated machine. Background Art

[0002] During the process of pouring concrete for tunnel filling, manual vibration and leveling of the casting position are often required. Since the filling and pouring area is relatively large, the general length is between 6-9m (the width of 3 lanes on a highway is 12m), and the construction workers on site have few standing positions, usually at the end of the poured invert, the end of the formwork, and the trestles. Vibration leakage or inadequate vibration often occurs, resulting in construction quality problems such as invert seepage in the later concrete. Utility Model Content

[0003] The utility model aims to provide a tunnel filling, vibrating and leveling integrated machine, which is used to solve the problem that after the existing on-site tunnel is filled with cast concrete, there are few positions for construction workers to stand and vibrate in the construction area, and vibration is often missed or vibration is not in place during construction, which affects the quality of the filled concrete.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a tunnel filling, vibrating and leveling integrated machine, comprising:

[0005] Positioning rail, fixedly installed on one side of the concrete filling area;

[0006] The power box is slidably mounted on the positioning track through a plurality of power wheels, and is driven by a first power member installed therein to slide linearly along the positioning track;

[0007] A positioning chute is arranged on the upper side of the concrete filling area, one end of which is fixedly mounted on the side of the power box close to the concrete filling area through a connecting piece, and an auxiliary wheel is installed on the other end;

[0008] The receiving panel is slidably installed at the bottom of the positioning slide groove by installing a wheel group, and an inserted vibrator and a hydraulic cylinder are installed on it. The hydraulic cylinder is fixedly installed on the receiving panel and is used to drive the inserted vibrator to move in the vertical direction. A transmission rope is installed in the positioning slide groove, and the transmission rope is connected to the installing wheel group. A second power component for driving the transmission rope to slide is provided in the power box.

[0009] As a further solution of the utility model, the first power member is a first power motor, and the first power motor is drivingly connected to a power wheel at the bottom of the power box.

[0010] As a further solution of the utility model, the connecting member is a connecting screw, which is rotatably installed on one side of the power box and forms a spiral pair transmission with one side of the positioning slide groove. The height of one end of the positioning slide groove is adjusted by rotating the connecting screw.

[0011] As a further solution of the utility model, the second power member is a second power motor, and the second power motor is transmission-connected to the transmission rope.

[0012] As a further solution of the utility model, the mounting wheel group includes two sets of limiting wheels, and the two sets of limiting wheels are rotatably mounted on both ends of the receiving panel through mounting plates, and the positioning slide groove is provided with a slide groove for the two sets of limiting wheels to slide in a limited manner.

[0013] As a further solution of the utility model, the transmission rope is arranged around the circumference of the positioning slide groove, and its two ends are respectively connected to the rotating shaft of the corresponding limiting wheel, and the second power motor drives the transmission rope to slide around the circumference of the positioning slide groove.

[0014] Compared with the prior art, the utility model designs a positioning track, a power box, a positioning slide and a receiving panel. The positioning track is fixedly installed on one side of the concrete filling area, the power box is slidably installed on the positioning track, and the positioning track and the positioning slide are vertically arranged. The receiving panel is slidably installed at the bottom of the positioning slide. When vibrating and leveling, the power box slides along the positioning track to adjust the longitudinal position of the driving positioning slide and the receiving panel. The receiving panel slides linearly along the bottom of the positioning slide, so that the receiving panel and the inserted vibrator cover the entire concrete filling area, thereby solving the problem that there are few positions for construction personnel to stand and vibrate in the existing on-site tunnel construction area, and personnel often miss vibration or vibrate inadequately during construction, which affects the quality of the filled concrete. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a tunnel filling, vibrating and leveling all-in-one machine according to the utility model.

[0016] In the attached figure: 1. power box; 2. second power motor; 3. positioning track; 4. power wheel; 5. first power motor; 6. positioning slide groove; 7. transmission rope; 8. limiting wheel; 9. retracting panel; 10. inserted vibrator; 11. auxiliary wheel; 12. hydraulic cylinder; 13. connecting screw. DETAILED DESCRIPTION

[0017] The technical solution of the utility model is further described in detail below in conjunction with specific implementation methods.

[0018] like Figure 1As shown, in the embodiment of the utility model, a tunnel filling, vibrating and leveling integrated machine includes a positioning track 3, which is fixedly installed on one side of the concrete filling area; a power box 1, which is slidably installed on the positioning track 3 through multiple sets of power wheels 4, and is driven by the first power member installed therein to slide linearly along the positioning track 3; a positioning slide 6, which is arranged on the upper side of the concrete filling area, one end of which is fixedly installed on the side of the power box 1 close to the concrete filling area through a connecting member, and the other end is equipped with an auxiliary wheel 11; a receiving panel 9, which is slidably installed at the bottom of the positioning slide 6 through an installation wheel group, and an inserted vibrator 10 and a hydraulic cylinder 12 are installed on it, and the hydraulic cylinder 12 is fixedly installed on the receiving panel 9, and is used to drive the inserted vibrator 10 to move in the vertical direction, and a transmission rope 7 is installed in the positioning slide 6, and the transmission rope 7 is connected to the installation wheel group in transmission, and a second power member for driving the transmission rope 7 to slide is provided in the power box 1;

[0019] Specifically, the positioning track 3 and the positioning slot 6 described in the utility model are vertically arranged. When the concrete filling is completed in the construction area, the positioning track 3 is arranged along the side of the concrete filling area, and the positioning slot 6 is placed on the upper side of the concrete filling area and vertically connected to the positioning track 3. The collecting panel 9 contacts the concrete. When the power box 1 moves linearly along the positioning track 3, the corresponding positioning slot 6 is mobilized to move linearly. At the same time, the collecting panel 9 is driven by the transmission rope 7 to slide linearly along the positioning slot 6, so that the collecting panel 9 and the inserted vibrator 10 can cover the entire concrete filling area.

[0020] like Figure 1 As shown, in the embodiment of the utility model, the first power component is a first power motor 5, which is transmission-connected to the power wheel 4 at the bottom of the power box 1. The power wheels 4 are in two groups and are clamped and installed on both sides of the positioning track 3.

[0021] like Figure 1 As shown, in the embodiment of the utility model, the connecting member is a connecting screw 13, which is rotatably installed on one side of the power box 1, and forms a spiral pair transmission with one side of the positioning slide groove 6. The connecting screw 13 is rotated to adjust the height of one end of the positioning slide groove 6 to meet the concrete leveling construction requirements of different slope specifications.

[0022] like Figure 1 As shown, in the embodiment of the utility model, the second power member is a second power motor 2, and the second power motor 2 is connected to the transmission rope 7 in a transmission manner.

[0023] Furthermore, the mounting wheel group includes two sets of limiting wheels 8, and the two sets of limiting wheels 8 are rotatably mounted on both ends of the receiving panel 9 through mounting plates, and the positioning slide groove 6 is provided with a slide groove for the two sets of limiting wheels 8 to slide in a limited manner.

[0024] Furthermore, the transmission rope is arranged around the circumference of the positioning slide groove 6, and its two ends are respectively connected to the rotating shaft of the corresponding limiting wheel 8, and the second power motor 2 drives the transmission rope 7 to slide around the circumference of the positioning slide groove 6. When the utility model drives the collecting panel 9, the second power motor 2 is started to drive the transmission rope 7 to rotate around the positioning slide groove 6 in the corresponding direction, and the force is transmitted to drive the two groups of limiting wheels 8 to slide along the positioning slide groove 6, thereby driving the collecting panel 9 to move and level the collecting surface accordingly.

[0025] In summary, the utility model designs a positioning track 3, a power box 1, a positioning chute 6 and a receiving panel 9. The positioning track 3 is fixedly installed on one side of the concrete filling area, the power box 1 is slidably installed on the positioning track 3, and the positioning track 3 and the positioning chute 6 are vertically arranged, and the receiving panel 9 is slidably installed at the bottom of the positioning chute 6. When vibrating and leveling, the power box 1 slides along the positioning track 3 to adjust the longitudinal position of the driving positioning chute 6 and the receiving panel 9, and the receiving panel 9 slides linearly along the bottom of the positioning chute 6, so that the receiving panel 9 and the inserted vibrator 10 cover the entire concrete filling area, thereby solving the problem that there are few positions for construction personnel to stand and vibrate in the existing on-site tunnel construction area, and personnel often miss vibrations or vibrate inadequately during construction, which affects the quality of the filled concrete.

[0026] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.

Claims

1. A tunnel filling, vibrating and leveling integrated machine, characterized in that: include: Positioning rail, fixedly installed on one side of the concrete filling area; The power box is slidably mounted on the positioning track through a plurality of power wheels, and is driven by a first power member installed therein to slide linearly along the positioning track; A positioning chute is arranged on the upper side of the concrete filling area, one end of which is fixedly mounted on the side of the power box close to the concrete filling area through a connecting piece, and an auxiliary wheel is installed on the other end; The receiving panel is slidably installed at the bottom of the positioning slide groove by installing a wheel group, and an inserted vibrator and a hydraulic cylinder are installed on it. The hydraulic cylinder is fixedly installed on the receiving panel and is used to drive the inserted vibrator to move in the vertical direction. A transmission rope is installed in the positioning slide groove, and the transmission rope is connected to the installing wheel group. A second power component for driving the transmission rope to slide is provided in the power box.

2. The tunnel filling, vibrating and leveling integrated machine according to claim 1, characterized in that: The first power member is a first power motor, and the first power motor is drivingly connected to a power wheel at the bottom of the power box.

3. The tunnel filling, vibrating and leveling integrated machine according to claim 1, characterized in that: The connecting piece is a connecting screw, which is rotatably installed on one side of the power box and forms a spiral pair transmission with one side of the positioning slide groove. The height of one end of the positioning slide groove is adjusted by rotating the connecting screw.

4. The tunnel filling, vibrating and leveling integrated machine according to claim 1, characterized in that: The second power member is a second power motor, and the second power motor is transmission-connected to the transmission rope.

5. The tunnel filling, vibrating and leveling integrated machine according to claim 4, characterized in that: The mounting wheel set comprises two sets of limiting wheels, which are rotatably mounted at both ends of the receiving panel through mounting plates, and the positioning slide grooves are provided with slide grooves for limiting sliding of the two sets of limiting wheels.

6. The tunnel filling, vibrating and leveling integrated machine according to claim 5, characterized in that: The transmission rope is wound around the circumference of the positioning slide groove, and its two ends are respectively connected to the rotating shaft of the corresponding limiting wheel. The second power motor drives the transmission rope to slide around the circumference of the positioning slide groove.

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