Matched hydraulic system of high-speed servo hydraulic machine
By designing a hydraulic system of strip-shaped tooth belts, gears and positioning wheels in the hydraulic cylinder of the servo hydraulic press, the stable positioning and stability improvement of the movement process of the actuator is achieved, and the problems of inconvenient positioning and insufficient stability during the operation and feeding of the existing hydraulic drive system are solved.
Patent Information
- Application Number
- CN202421419577.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing hydraulic drive system of servo hydraulic press is inconvenient to position during the operation and feed of the actuator, and is not convenient to improve the stability of the actuator during the operation and feed of the actuator.
A high-speed servo hydraulic press supporting hydraulic system is designed, and by setting strip tooth belts, gears and positioning wheels in the hydraulic cylinder, the positioning and stability of the actuator movement process is improved. The specific implementation method is: when the hydraulic cylinder drives the actuator to move, it synchronously drives the strip tooth belt to move, and the gear rotates through the meshing of the gear and the strip tooth belt to achieve positioning; at the same time, the strip tooth belt drives the positioning wheel to rotate, forming a double positioning effect and improving stability.
The stable positioning of the actuator movement process is achieved, the stability of the actuator movement feeding process is improved, and the problem of inconvenient positioning and insufficient stability of the hydraulic drive system during the action feeding process is solved.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of servo hydraulic presses, and more specifically to a supporting hydraulic system for a high-speed servo hydraulic press. Background Art
[0002] Servo hydraulic press, also known as servo oil press, is a new type of energy-saving and efficient hydraulic press. It uses a servo motor to drive the main transmission oil pump, reduce the control valve circuit, and control the hydraulic press slide. It is suitable for stamping, die forging, press fitting, straightening and other processes, and has a wide range of application prospects.
[0003] At present, when using a servo hydraulic press, the servo motor drives the hydraulic oil pump to operate, thereby extracting the hydraulic oil in the oil tank into the oil pipe, so that the hydraulic oil enters the hydraulic cylinder through the oil pipe, thereby controlling the movement of the hydraulic rod to form a complete hydraulic drive system. However, the hydraulic drive system is not convenient for positioning during the process of driving the actuator to perform action feeding, and it is not convenient to improve the stability of the actuator during the action feeding process. In view of this, we propose a hydraulic system for a high-speed servo hydraulic press. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings of the prior art, meet actual needs, and provide a hydraulic system supporting a high-speed servo hydraulic press to solve the technical problems that the current hydraulic drive system is not convenient for positioning during the process of driving the actuator to perform action feeding, and is not convenient for improving the stability of the actuator during the action feeding process.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a hydraulic system for a high-speed servo hydraulic press, comprising a skeleton component with a hydraulic component detachably installed inside;
[0006] The skeleton assembly includes a gantry;
[0007] The hydraulic assembly comprises a U-shaped steel symmetrically arranged and detachably installed in the gantry, a hydraulic cylinder detachably installed inside the U-shaped steel, a hydraulic rod movably arranged inside the hydraulic cylinder, the bottom end of the hydraulic rod extends through the U-shaped steel and is detachably connected to an actuator, an L-shaped plate A is symmetrically detachably installed on the upper end surface of the U-shaped steel, a positioning assembly is symmetrically detachably installed inside the actuator, and a rear cover plate is detachably installed on one side of the upper end surface of the U-shaped steel;
[0008] The positioning assembly includes a strip toothed belt and an axle seat detachably connected to one side of the L-shaped plate A, a positioning wheel is eccentrically arranged on the outer edge surface of the axle seat, and one end of the axle seat is provided with a limiting bolt detachably threaded and connected to the L-shaped plate A, the positioning wheel abuts against one side of the strip toothed belt, a connecting shaft is rotatably installed in the rear cover plate, and a gear movably engaged with the strip toothed belt is detachably installed on the outer edge surface of the connecting shaft.
[0009] The utility model designs a strip toothed belt, a gear and a positioning wheel. When the hydraulic cylinder drives the actuator to move, it will synchronously drive the strip toothed belt to move, and then drive the gear to rotate through the active meshing of the gear and the strip toothed belt, thereby realizing the positioning work of the actuator movement process, and the strip toothed belt will simultaneously drive the positioning wheel to rotate during the movement process. The rotation of the positioning wheel can form a positioning effect on the other side of the strip toothed belt, thereby realizing double positioning of the actuator movement process, thereby realizing the effect of stable positioning during the actuator movement process, solving the problem that the hydraulic drive system is not convenient for positioning during the process of driving the actuator to perform action feeding, and is not convenient for improving the stability of the actuator during the action feeding process.
[0010] Preferably, the positioning wheel is eccentrically arranged relative to the axis of the shaft seat, and is a truncated cone structure with the middle as the reference and both ends mirroring each other, the outer edge surface of the positioning wheel forms a V-shaped groove in the section direction, and the positioning wheel is an elastic rubber wheel structure.
[0011] Preferably, bearings are detachably mounted on the outer edge surfaces at both ends of the connecting shaft, and bearing holes adapted for bearing installation are provided in the L-shaped plate A.
[0012] Preferably, an L-shaped plate B is detachably installed on one side of the strip toothed belt, and the L-shaped plate B is detachably abutted against the actuator, and a connecting bolt detachably threadedly connected to the actuator and the strip toothed belt is provided in the L-shaped plate B, and a positioning rod is symmetrically and detachably installed in the actuator, and a through hole adapted for the movable extension and retraction of the positioning rod is provided inside the U-shaped steel and the L-shaped plate A.
[0013] Preferably, a side panel is detachably mounted on one side of the gantry, and a strip board is symmetrically detachably mounted on the bottom of one side of the gantry, an electrical control box is detachably mounted on one side of the strip board, an oil storage tank is detachably placed on one side of the gantry, and bottom plates are symmetrically fixedly mounted on the bottom of the gantry, and H-shaped steels are welded and fixed between the bottom plates.
[0014] Preferably, a servo hydraulic pump for extracting hydraulic oil is detachably provided on the top of the oil storage tank, a mounting plate is detachably installed on one side of the upper end surface of the U-shaped steel, a chain guide structure is detachably installed on the upper end surface of the mounting plate, the other end of the chain guide structure is detachably connected to the side plate, the servo hydraulic pump is connected to an input pipe and an output pipe passing through the chain guide structure, and the input pipe and the output pipe are detachably installed on the top and the bottom of the outer edge surface of the hydraulic cylinder respectively.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model designs a strip toothed belt, a gear and a positioning wheel. When the hydraulic cylinder drives the actuator to move, it will synchronously drive the strip toothed belt to move, and then drive the gear to rotate through the active meshing of the gear and the strip toothed belt, thereby realizing the positioning work of the actuator movement process, and the strip toothed belt will simultaneously drive the positioning wheel to rotate during the movement process. The rotation of the positioning wheel can form a positioning effect on the other side of the strip toothed belt, thereby realizing double positioning of the actuator movement process, thereby realizing the effect of stable positioning during the actuator movement process, solving the problem that the hydraulic drive system is not convenient for positioning during the process of driving the actuator to perform action feeding, and is not convenient for improving the stability of the actuator during the action feeding process.
[0017] 2. The utility model also designs the positioning wheel to be a structure eccentrically arranged relative to the axis of the shaft seat. Therefore, the positioning wheel is in an eccentric rotating state when rotating. It can apply thrust to the strip toothed belt during rotation, and cooperate with the deformation of the elastic rubber wheel of the positioning wheel to make the strip toothed belt close to the gear, thereby improving the stability of the engagement between the gear and the strip toothed belt, thereby further improving the stability of the actuator during movement, and further solving the problem that the hydraulic drive system is not easy to position and improve the stability of the actuator during the action feeding process when driving the actuator to perform action feeding. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 It is a structural schematic diagram of the skeleton assembly of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the hydraulic assembly of the utility model;
[0021] Figure 4 It is a schematic diagram of the internal structure of the installation components in the hydraulic assembly of the utility model;
[0022] Figure 5It is a structural schematic diagram of the positioning component of the utility model;
[0023] Figure 6 For this utility model Figure 5 A magnified schematic diagram of the structure in the middle.
[0024] Description of the numbers in the figure:
[0025] 1. Frame assembly; 101. Bottom plate; 102. H-shaped steel; 103. Gantry; 104. Side plate; 105. Strip plate; 106. Electrical control box; 2. Hydraulic assembly; 201. U-shaped steel; 202. Rear cover plate; 203. L-shaped plate A; 204. Mounting plate; 205. Chain guide structure; 206. Oil storage tank; 207. Servo hydraulic pump; 208. Input pipe; 209. Output pipe; 210. Hydraulic cylinder; 211. Actuator; 212. Positioning rod; 3. Positioning assembly; 301. Connecting shaft; 302. Bearing; 303. Gear; 304. Strip toothed belt; 305. L-shaped plate B; 306. Shaft seat; 307. Limit bolt; 308. Positioning wheel. DETAILED DESCRIPTION
[0026] like Figure 1-Figure 6 As shown, the utility model relates to a high-speed servo hydraulic press supporting hydraulic system, including a skeleton component 1 in which a hydraulic component 2 is detachably installed, the skeleton component 1 includes a gantry 103, the hydraulic component 2 includes a U-shaped steel 201 symmetrically arranged and detachably installed in the gantry 103, a hydraulic cylinder 210 is detachably installed in the U-shaped steel 201, a hydraulic rod is movably arranged in the hydraulic cylinder 210, the bottom end of the hydraulic rod extends through the U-shaped steel 201 and is detachably connected to an actuator 211, an L-shaped plate A203 is symmetrically detachably installed on the upper end surface of the U-shaped steel 201, a positioning component 3 is symmetrically detachably installed in the actuator 211, and one side of the upper end surface of the U-shaped steel 201 is detachably installed There is a rear cover plate 202, and the positioning assembly 3 includes a strip toothed belt 304 and an axle seat 306 detachably connected to one side of the L-shaped plate A203. A positioning wheel 308 is eccentrically arranged on the outer edge surface of the axle seat 306, and one end of the axle seat 306 is provided with a limit bolt 307 detachably threaded and connected to the L-shaped plate A203. The positioning wheel 308 abuts against one side of the strip toothed belt 304. A connecting shaft 301 is rotatably installed in the rear cover plate 202, and a gear 303 movably engaged with the strip toothed belt 304 is detachably installed on the outer edge surface of the connecting shaft 301. Bearings 302 are detachably installed on the outer edge surfaces of both ends of the connecting shaft 301, and a bearing hole adapted for the installation of the bearing 302 is opened in the L-shaped plate A203.
[0027] like Figure 6As shown, in an embodiment of the present invention, the positioning wheel 308 is eccentrically arranged relative to the axis of the shaft seat 306, and the positioning wheel 308 is a truncated cone structure with the middle as the reference and the two ends mirroring each other, the outer edge surface of the positioning wheel 308 forms a V-shaped groove in the cross-sectional direction, and the positioning wheel 308 is an elastic rubber wheel structure.
[0028] like Figure 3-Figure 5 As shown, in an embodiment of the utility model, an L-shaped plate B305 is detachably installed on one side of the strip toothed belt 304, the L-shaped plate B305 is detachably abutted against the actuator 211, and a connecting bolt detachably threadedly connected to the actuator 211 and the strip toothed belt 304 is provided in the L-shaped plate B305, a positioning rod 212 is symmetrically detachably installed in the actuator 211, and through holes adapted for the movable extension and retraction of the positioning rod 212 are provided inside the U-shaped steel 201 and the L-shaped plate A203.
[0029] like Figure 1-Figure 4 As shown, in the embodiment of the utility model, a side plate 104 is detachably mounted on one side of the gantry 103, and a strip plate 105 is symmetrically detachably mounted on the bottom of one side of the gantry 103, an electrical control box 106 is detachably mounted on one side of the strip plate 105, an oil storage tank 206 is detachably placed on one side of the gantry 103, and a bottom plate 101 is symmetrically fixedly mounted on the bottom of the gantry 103, an H-shaped steel 102 is welded and fixed between the bottom plates 101, and a top of the oil storage tank 206 is detachably provided with a screw for liquid A servo hydraulic pump 207 for extracting pressurized oil, a mounting plate 204 is detachably mounted on one side of the upper end surface of the U-shaped steel 201, a chain guide structure 205 is detachably mounted on the upper end surface of the mounting plate 204, the other end of the chain guide structure 205 is detachably connected to the side plate 104, the servo hydraulic pump 207 is connected to an input pipe 208 and an output pipe 209 passing through the chain guide structure 205, the input pipe 208 and the output pipe 209 are detachably mounted on the top and the bottom of the outer edge surface of the hydraulic cylinder 210 respectively.
[0030] Working principle: This embodiment provides a hydraulic system supporting a high-speed servo hydraulic press. When in use, the servo hydraulic pump 207 can be started to draw the hydraulic oil in the oil storage tank 206 into the input pipe 208, and then injected from the top of the hydraulic cylinder 210 through the input pipe 208, so that the hydraulic cylinder 210 pushes the hydraulic rod to extend, so that the actuator 211 moves. When the actuator 211 moves, it will synchronously drive the strip toothed belt 304 to move, and then drive the gear 303 to rotate through the active meshing of the gear 303 and the strip toothed belt 304, so as to realize the positioning of the movement process of the actuator 211, and the strip toothed belt 304 will simultaneously drive the positioning wheel during the movement. 308 rotates, and the rotation of the positioning wheel 308 can form a positioning effect on the other side of the strip toothed belt 304, thereby realizing double positioning of the movement process of the actuator 211. The positioning wheel 308 is designed to be an eccentric arrangement relative to the axis of the shaft seat 306. Therefore, the positioning wheel 308 is in an eccentric rotation state during rotation, and can apply thrust to the strip toothed belt 304 during rotation, and cooperate with the deformation of the elastic rubber wheel of the positioning wheel 308 to make the strip toothed belt 304 close to the gear 303, thereby improving the stability of the engagement between the gear 303 and the strip toothed belt 304, thereby further improving the stability of the actuator 211 during movement, and realizing stable lifting and lowering of the actuator 211.
[0031] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A hydraulic system for a high-speed servo hydraulic press, characterized in that: It comprises a skeleton component (1) having a hydraulic component (2) detachably installed therein; The skeleton assembly (1) comprises a gantry (103); The hydraulic assembly (2) comprises a U-shaped steel (201) symmetrically arranged and detachably mounted in the gantry (103); a hydraulic cylinder (210) is detachably mounted inside the U-shaped steel (201); a hydraulic rod is movably mounted inside the hydraulic cylinder (210); the bottom end of the hydraulic rod extends through the U-shaped steel (201) and is detachably connected to an actuator (211); an L-shaped plate A (203) is symmetrically detachably mounted on the upper end surface of the U-shaped steel (201); a positioning assembly (3) is symmetrically detachably mounted inside the actuator (211); and a rear cover plate (202) is detachably mounted on one side of the upper end surface of the U-shaped steel (201); The positioning assembly (3) comprises a strip toothed belt (304) and an axle seat (306) detachably connected to one side of an L-shaped plate A (203); a positioning wheel (308) is eccentrically arranged on the outer edge surface of the axle seat (306); and a limiting bolt (307) detachably threaded and connected to the L-shaped plate A (203) is arranged at one end of the axle seat (306); the positioning wheel (308) abuts against one side of the strip toothed belt (304); a connecting shaft (301) is rotatably installed in the rear cover plate (202); and a gear (303) movably engaged with the strip toothed belt (304) is detachably installed on the outer edge surface of the connecting shaft (301).
2. A high-speed servo hydraulic press supporting hydraulic system according to claim 1, characterized in that: The positioning wheel (308) is eccentrically arranged relative to the axis of the shaft seat (306), and the positioning wheel (308) is a truncated cone structure with the middle part as the reference and the two ends being mirror images of each other. The outer edge surface of the positioning wheel (308) forms a V-shaped groove in the section direction, and the positioning wheel (308) is an elastic rubber wheel structure.
3. The hydraulic system for a high-speed servo hydraulic press according to claim 1, characterized in that: Bearings (302) are detachably mounted on the outer edge surfaces at both ends of the connecting shaft (301), and bearing holes adapted for mounting the bearings (302) are provided in the L-shaped plate A (203).
4. The hydraulic system for a high-speed servo hydraulic press according to claim 1, characterized in that: An L-shaped plate B (305) is detachably mounted on one side of the strip toothed belt (304), and the L-shaped plate B (305) is detachably abutted against the actuator (211), and a connecting bolt detachably threadedly connected to the actuator (211) and the strip toothed belt (304) is provided inside the L-shaped plate B (305), and a positioning rod (212) is symmetrically detachably mounted inside the actuator (211), and a through hole adapted for the movable extension and retraction of the positioning rod (212) is provided inside the U-shaped steel (201) and the L-shaped plate A (203).
5. The hydraulic system for a high-speed servo hydraulic press according to claim 1, characterized in that: A side plate (104) is detachably mounted on one side of the gantry (103), and a strip plate (105) is symmetrically detachably mounted on the bottom of one side of the gantry (103), an electrical control box (106) is detachably mounted on one side of the strip plate (105), an oil storage tank (206) is detachably placed on one side of the gantry (103), and bottom plates (101) are symmetrically fixedly mounted on the bottom of the gantry (103), and H-shaped steels (102) are welded and fixed between the bottom plates (101).
6. A high-speed servo hydraulic press supporting hydraulic system according to claim 5, characterized in that: A servo hydraulic pump (207) for extracting hydraulic oil is detachably provided on the top of the oil storage tank (206); a mounting plate (204) is detachably mounted on one side of the upper end surface of the U-shaped steel (201); a chain guide structure (205) is detachably mounted on the upper end surface of the mounting plate (204); the other end of the chain guide structure (205) is detachably connected to the side plate (104); the servo hydraulic pump (207) is connected to an input pipe (208) and an output pipe (209) passing through the chain guide structure (205); the input pipe (208) and the output pipe (209) are detachably mounted on the top and the bottom of the outer edge surface of the hydraulic cylinder (210), respectively.