Liftable gas detection device for shipyard workshop
By designing a liftable gas detection device, the lifting and lowering of the gas detector is achieved by using the reel and the top track, the problem of inefficient maintenance in workshops of high-end shipyards in the prior art is solved, and maintenance efficiency and work safety are improved.
Patent Information
- Application Number
- CN202421268701.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The existing fixed combustible gas detectors are inefficient in maintenance in high-level shipyard workshops, and the need to build scaffolding makes it take a long time.
A liftable gas detector is designed, including a reel, a rope and a top track, and the gas detector is hoisted on the top wall of the shipyard workshop, so that the gas detector can be lifted and lowered through the reel and top track.
By simplifying the structure and effective restriction of the rope movement path, the device realizes smooth lifting and lowering of the gas detector, saving maintenance time and improving working efficiency.
Smart Images

Figure CN222543525U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a gas detection technical device, in particular to a gas detection device which can be raised and lowered and is used in a shipyard workshop. Background Art
[0002] Combustible gas refers to a substance that can be ignited and is in a gaseous state at normal temperature and pressure. For example, hydrogen, acetylene, ethylene, ammonia, hydrogen sulfide, etc. Combustible gas has the general characteristics of gas. A combustible gas of one component is called a single gas; a mixture of two or more combustible gases is called a mixed combustible gas. Combustible gases are mixed in a certain proportion in the corresponding combustion-supporting medium, and can cause combustion or explosion under the action of an ignition source. Combustible gas is ejected from the nozzle at a certain flow rate, and its combustion speed is determined by the diffusion speed of the combustible gas and air.
[0003] Shipyard workshops use a large amount of natural gas (composed of methane and a small amount of ethane, propane, nitrogen and butane) as cutting gas. According to relevant national regulations, the release source of flammable gas that is lighter than air is in a closed or partially poorly ventilated semi-open workshop. In addition to installing detectors above the release source, flammable gas detectors should also be installed at the highest point in the workshop where gas is likely to accumulate. The flammable gas alarm is also called a gas leak detection alarm instrument. It consists of an alarm controller and a detector. The detector is installed at a location where flammable gas is prone to leak. When flammable gas leaks, the flammable gas detector detects that the concentration of flammable gas reaches the alarm value set by the alarm, and the alarm will send out sound and light alarm signals to remind people to evacuate, and start strong exhaust and shut down equipment and other safety measures.
[0004] Since natural gas is lighter than air, combustible gas detectors are usually installed at the highest point in the shipyard where gas is easily accumulated. This can monitor the concentration of combustible gas in the shipyard in real time, ensure production safety in the shipyard and improve the production environment.
[0005] Most of the flammable gas detectors installed on the top of the shipyard are fixed. When the factory building is constructed, the flammable gas detector is directly installed on the top of the factory building structure. With the rapid development of the domestic shipbuilding industry, the workshops of domestic shipyards are relatively tall. The existing method is to use scaffolding to climb for calibration and maintenance. Due to the need to build scaffolding, the verification and maintenance is time-consuming, and the efficiency of the verification and maintenance of the flammable gas detector is low. Utility Model Content
[0006] The purpose of the utility model is to overcome the defects of the prior art and provide a gas detection device that can be raised and lowered for use in shipyard workshops.
[0007] The purpose of the utility model can be achieved through the following technical solutions:
[0008] A gas detection device that can be lifted and lowered for use in a shipyard workshop, comprising:
[0009] A reel, the reel being arranged on a side wall of the shipyard workshop;
[0010] A top rail, the top rail being arranged on a top wall of the shipyard workshop;
[0011] Gas detectors;
[0012] A hanging rope, one end of which is wound around the drum, and the other end of which passes through the top rail and is connected to the gas detector.
[0013] In one embodiment, the gas detection device includes a first pulley and a second pulley, the top track is arranged between the first pulley and the second pulley, the first pulley is arranged at the junction of the side wall of the shipyard workshop and the top wall of the shipyard workshop, the second pulley is arranged on the top wall of the shipyard workshop, and the lifting rope passes through the first pulley, the top track and the second pulley in sequence to be connected to the gas detector.
[0014] In one embodiment, the first pulley is provided with a first annular groove arranged around the circumference, and the second pulley is provided with a second annular groove arranged around the circumference, and the first annular groove and the second annular groove are used to accommodate the suspension rope.
[0015] In one of the embodiments, the gas detection device includes a side track, which is connected to the side wall of the shipyard workshop and is arranged between the first pulley and the drum, and the lifting rope is passed through the side track.
[0016] In one of the embodiments, the gas detection device further comprises a handle, wherein the handle is connected to the reel and is used to drive the reel to rotate around its axis.
[0017] In one embodiment, the gas detection device also includes a reel holder, which includes a rotating shaft and a mounting plate, the mounting plate is connected to the side wall of the shipyard workshop, the rotating shaft is rotatably connected to the mounting plate, the reel is sleeved on the rotating shaft, and the handle is connected to the rotating shaft.
[0018] In one embodiment, the reel support further includes a locking pin, a first limiting hole is provided on the handle, a plurality of second limiting holes distributed in a circumference are provided on the mounting plate, and the locking pin passes through the first limiting hole and is inserted into the second limiting hole.
[0019] In one of the embodiments, a strip-shaped groove is provided on the side of the top rail facing the top wall of the workshop, and the hanging ropes are distributed along the length direction of the strip-shaped groove.
[0020] In one of the embodiments, a plurality of rollers are provided on the bottom wall of the strip-shaped groove, and the plurality of rollers are distributed along the length direction of the strip-shaped groove, and the rollers are used to support the suspension rope.
[0021] In one of the embodiments, the distance between the reel and the ground of the shipyard workshop is less than or equal to 1.5 m and greater than or equal to 1.0 m.
[0022] Compared with the prior art, the utility model has the following advantages:
[0023] 1. The gas detection device is provided with a drum, a lifting rope and a top rail, and the gas detector is hoisted on the top wall of the shipyard workshop. During the lifting process, the top rail and the lifting rope can first suspend the gas detector in the shipyard workshop, and then the drum is rotated to gradually wind the lifting rope around the drum, shortening the length of the lifting rope, and pulling the gas detector close to the top wall of the shipyard workshop; during the lowering process of the gas detector, the drum is rotated in the opposite direction to make the lifting rope detach from the drum, shortening the length of the lifting rope between the drum and the gas detector, so that the gas detector is away from the top wall of the shipyard workshop; wherein the top rail can effectively support the gas detector and limit the moving path of the lifting rope, with a simple structure and smooth lifting and lowering.
[0024] 2. The gas detection device is provided with a first pulley and a second pulley at two important nodes between the gas detector and the drum, so that the lifting rope extends in the vertical direction between the drum and the first pulley, and extends in the horizontal direction between the first pulley and the second pulley, which effectively limits the moving path of the lifting rope and prevents the lifting rope from moving randomly and affecting the stability of lifting.
[0025] 3. The first pulley and the second pulley are respectively provided with a first annular groove and a second annular groove, which further limit the position and movement path of the sling rope on the first pulley and the second pulley, prevent the sling rope from sliding or falling on the first pulley and the second pulley, and ensure the reliability of the movement path of the sling rope.
[0026] 4. Side tracks are set along the side walls of the shipyard workshop, which cooperate with the top tracks along the top walls of the shipyard workshop to ensure that the lifting ropes can be arranged and moved along the side walls and top walls of the workshop, saving space in the shipyard workshop and improving movement stability.
[0027] 5. A handle is provided on the reel to facilitate the rotation of the reel, winding or releasing the sling, and realizing the lifting and lowering of the gas detector. The handle can also realize the fixing of the rotation angle through the locking pin and the reel bracket, so that the angle of the reel and the length of the sling are fixed, and the height of the gas detector is further fixed.
[0028] 6. The top track is provided with a groove to accommodate the lifting rope, and rollers are arranged in the groove. On the one hand, the groove provides a track for the movement and fixation of the lifting rope. On the other hand, the rollers can prevent excessive friction between the lifting rope and the top track, making the lifting rope move more smoothly and extending the service life of the lifting rope. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a structural schematic diagram of the gas detection device in the utility model.
[0030] Figure 2 For gas detection devices Figure 1 Schematic diagram of the structure at AA in the middle.
[0031] Figure numerals: 100, gas detection device; 10, shipyard workshop; 11, side wall; 12, top wall; 20, reel; 21, handle; 22, reel bracket; 30, lifting rope; 40, gas detector; 50, first pulley; 51, first pulley bracket; 60, second pulley; 61, second pulley bracket; 70, top rail; 80, side rail. DETAILED DESCRIPTION
[0032] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and a specific operation process, but the protection scope of the present invention is not limited to the following embodiments.
[0033] A liftable gas detection device 100 for use in a shipyard workshop 10 of the present invention will be described in detail below with reference to the accompanying drawings.
[0034] like Figure 1 and Figure 2 As shown, in one embodiment, a liftable gas detection device 100 for a shipyard workshop 10 is provided, comprising a drum 20, a top rail 70, a gas detector 40 and a suspension rope 30;
[0035] Among them, the drum 20 is set on the side wall 11 of the shipyard workshop 10; the top track 70 is set on the top wall 12 of the shipyard workshop 10; one end of the lifting rope 30 is wound around the drum 20, and the other end of the lifting rope 30 passes through the top track 70 and is connected to the gas detector 40.
[0036] The gas detection device 100 is provided with a drum 20, a lifting rope 30 and a top rail 70, and the gas detector 40 is hoisted on the top wall 12 of the shipyard workshop 10. During the lifting process, first, the top rail 70 and the lifting rope 30 can suspend the gas detector 40 in the shipyard workshop 10, and then the drum 20 is rotated to gradually wrap the lifting rope 30 around the drum 20, shortening the length of the lifting rope 30, and pulling the gas detector 40 close to the top wall 12 of the shipyard workshop 10; during the lowering process of the gas detector 40, the drum 20 is rotated in the opposite direction to make the lifting rope 30 detach from the drum 20, shortening the length of the lifting rope 30 between the drum 20 and the gas detector 40, so that the gas detector 40 is away from the top wall 12 of the shipyard workshop 10; wherein the top rail 70 can effectively support the gas detector 40 and limit the moving path of the lifting rope 30, with a simple structure and smooth lifting and lowering.
[0037] Specifically, Figure 1 and Figure 2 As shown, in one embodiment, the gas detection device 100 includes a first pulley 50 and a second pulley 60, a top track 70 is arranged between the first pulley 50 and the second pulley 60, the first pulley 50 is arranged at the junction of the side wall 11 of the shipyard workshop and the top wall 12 of the shipyard workshop, the second pulley 60 is arranged on the top wall 12 of the shipyard workshop 10, and the lifting rope 30 passes through the first pulley 50, the top track 70 and the second pulley 60 in sequence to be connected to the gas detector 40.
[0038] The gas detection device 100 is provided with a first pulley 50 and a second pulley 60 at two important nodes between the gas detector 40 and the drum 20, respectively, so that the suspension rope 30 extends in a vertical direction between the drum 20 and the first pulley 50, and the suspension rope 30 extends in a horizontal direction between the first pulley 50 and the second pulley 60, thereby effectively limiting the moving path of the suspension rope 30 and preventing the suspension rope 30 from moving randomly and affecting the stability of lifting.
[0039] Further, in one embodiment, the first pulley 50 is provided with a first annular groove arranged around the circumference, and the second pulley 60 is provided with a second annular groove arranged around the circumference, and the first annular groove and the second annular groove are used to accommodate the suspension rope 30. The first pulley 50 and the second pulley 60 are provided with the first annular groove and the second annular groove, respectively, which further limits the position and movement path of the suspension rope 30 on the first pulley 50 and the second pulley 60, prevents the suspension rope 30 from sliding or falling on the first pulley 50 and the second pulley 60, and ensures the reliability of the movement path of the suspension rope 30.
[0040] In this specific embodiment, the gas detection device 100 is further provided with a first pulley bracket 51 and a second pulley bracket 61. The first pulley bracket 51 is used to connect the first pulley 50 with the top wall 12 of the shipyard workshop, and the second pulley bracket 61 is used to connect the second pulley 60 with the side wall 11 of the shipyard workshop.
[0041] Specifically, Figure 2 As shown, in one embodiment, the gas detection device 100 includes a side track 80, which is connected to the side wall 11 of the shipyard workshop 10, and is arranged between the first pulley 50 and the drum 20, and the suspension rope 30 is passed through the side track 80. The side track 80 along the side wall 11 of the workshop is arranged to cooperate with the top track 70 along the top wall 12 of the shipyard workshop, so as to ensure that the suspension rope 30 can be arranged and moved close to the side wall 11 and the top wall 12 of the shipyard workshop, thereby saving space in the shipyard workshop 10 and improving movement stability.
[0042] Furthermore, in one embodiment, a strip-shaped groove is provided on one side of the top rail 70 facing the top wall 12 of the shipyard workshop, and the lifting ropes 30 are distributed along the length direction of the strip-shaped groove.
[0043] In this specific embodiment, a plurality of rollers are provided on the bottom wall of the strip groove, and the plurality of rollers are distributed along the length direction of the strip groove, and the rollers are used to support the hanging rope 30. The top track 70 accommodates the hanging rope 30 by providing a groove, and rollers are provided in the groove. On the one hand, the groove provides a track for the movement and fixation of the hanging rope 30, and on the other hand, the rollers can prevent the transition friction between the hanging rope 30 and the top track 70, so that the hanging rope 30 moves more smoothly, and the service life of the hanging rope 30 is extended.
[0044] In addition, the side rail 80 may also be provided with a strip groove along the vertical direction on the side facing the shipyard workshop side wall 11, and the lifting rope 30 is distributed along the length direction of the strip groove. A plurality of rollers are provided on the bottom wall of the strip groove, and the plurality of rollers are distributed along the length direction of the strip groove, and the rollers are used to support the lifting rope 30.
[0045] Furthermore, in one embodiment, a first track mounting member and a second track mounting member are respectively provided at both ends of the top track 70, and a first rotating track and a second rotating track are provided on the top wall 12 of the shipyard workshop, the first rotating track is a circular track with the center of the second pulley 60 on the top wall 12 as the center, and the second rotating track is a circular track with the center of the second pulley 60 on the top wall 12 as the center, and the radius of the second rotating track is greater than the radius of the first rotating track; the first track mounting member is slidably matched with the first rotating track and can slide on the circumferential track of the first rotating track, and the second track mounting member is slidably matched with the second rotating track and can slide on the circumferential track of the second rotating track. Therefore, the first track mounting member and the second track mounting member can drive the top track 70 to rotate around the center of the second pulley 60 on the top wall 12, thereby effectively avoiding other equipment in the shipyard workshop 10 and improving the flexibility of installation.
[0046] Furthermore, in one embodiment, the suspension rope 30 is firstly clamped in the groove of the side rail 80 , and then the side rail 80 is bonded to the side wall 11 of the shipyard workshop 10 .
[0047] Specifically, Figure 2 As shown, in one embodiment, the gas detection device 100 further includes a handle 21, which is connected to the reel 20 and is used to drive the reel 20 to rotate around its axis.
[0048] Furthermore, in one embodiment, the gas detection device 100 also includes a reel support 22, the reel support 22 includes a rotating shaft and a mounting plate, the mounting plate is connected to the side wall 11 of the shipyard workshop 10, the rotating shaft is rotatably connected to the mounting plate, the reel 20 is sleeved on the rotating shaft, and the handle 21 is connected to the rotating shaft.
[0049] In this specific embodiment, the reel support 22 also includes a locking pin, a first limiting hole is provided on the handle 21, and a plurality of second limiting holes distributed in a circumference are provided on the mounting plate, and the locking pin passes through the first limiting hole and is inserted into the second limiting hole. The handle 21 is provided on the reel 20 to facilitate rotating the reel 20, winding or releasing the hanging rope 30, and realizing the lifting and lowering of the gas detector 40. The handle 21 can also realize the fixing of the rotation angle through the locking pin and the reel support 22, so that the angle of the reel 20 is fixed and the length of the hanging rope 30 is fixed, and the height of the gas detector 40 is further fixed.
[0050] In this specific embodiment, the distance between the reel 20 and the ground of the shipyard workshop 10 is less than or equal to 1.5 m and greater than or equal to 1.0 m.
[0051] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0052] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0053] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0054] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0055] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0056] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.
Claims
1. A gas detection device for use in a shipyard workshop, characterized in that: include: A reel (20), wherein the reel (20) is arranged on a side wall (11) of the shipyard workshop (10); A top rail (70), wherein the top rail (70) is arranged on a top wall (12) of the shipyard workshop (10); Gas detector (40); A hanging rope (30), one end of which is wound around the reel (20), and the other end of which passes through the top rail (70) and is connected to the gas detector (40).
2. A gas detection device for a shipyard workshop according to claim 1, characterized in that: The gas detection device (100) comprises a first pulley (50) and a second pulley (60), the top track (70) is arranged between the first pulley (50) and the second pulley (60), the first pulley (50) is arranged at the junction of the side wall (11) of the shipyard workshop and the top wall (12) of the shipyard workshop, the second pulley (60) is arranged on the top wall (12) of the shipyard workshop (10), and the suspension rope (30) passes through the first pulley (50), the top track (70) and the second pulley (60) in sequence to be connected to the gas detector (40).
3. The gas detection device for shipyard workshops according to claim 2 is characterized in that: The first pulley (50) is provided with a first annular groove arranged around the circumference, and the second pulley (60) is provided with a second annular groove arranged around the circumference. The first annular groove and the second annular groove are used to accommodate the suspension rope (30).
4. The gas detection device for shipyard workshops according to claim 2 is characterized in that: The gas detection device (100) comprises a side track (80), wherein the side track (80) is connected to the side wall (11) of the shipyard workshop and is arranged between the first pulley (50) and the drum (20), and the suspension rope (30) is passed through the side track (80).
5. The gas detection device for shipyard workshops according to claim 1 is characterized in that: The gas detection device (100) further comprises a handle (21), wherein the handle (21) is connected to the reel (20) and is used to drive the reel (20) to rotate around its axis.
6. The gas detection device for shipyard workshops according to claim 5, characterized in that: The gas detection device (100) further comprises a reel support (22), wherein the reel support (22) comprises a rotating shaft and a mounting plate, wherein the mounting plate is connected to the side wall (11) of the shipyard workshop, the rotating shaft is rotatably connected to the mounting plate, the reel (20) is sleeved on the rotating shaft, and the handle (21) is connected to the rotating shaft.
7. A gas detection device for a shipyard workshop according to claim 6, characterized in that: The reel support (22) also includes a locking pin, the handle (21) is provided with a first limiting hole, the mounting plate is provided with a plurality of second limiting holes distributed in a circumference, and the locking pin passes through the first limiting hole and is inserted into the second limiting hole.
8. The liftable gas detection device for shipyard workshop according to claim 1, characterized in that: A strip-shaped groove is provided on one side of the top rail (70) facing the top wall (12) of the shipyard workshop, and the lifting rope (30) is distributed along the length direction of the strip-shaped groove.
9. The gas detection device for shipyard workshops according to claim 8, characterized in that: A plurality of rollers are arranged on the bottom wall of the strip-shaped groove, and the plurality of rollers are distributed along the length direction of the strip-shaped groove, and the rollers are used to support the suspension rope (30).
10. The liftable gas detection device for shipyard workshop according to claim 1, characterized in that: The distance between the reel (20) and the ground of the shipyard workshop (10) is less than or equal to 1.5 m and greater than or equal to 1.0 m.