Floating ball liquid level meter device
By designing a float level gauge device, using stainless steel drawstrings and protective components for outer cover, the problem of the traditional level gauge is easily corroded in rolled oil, and the accurate monitoring of the oil tank level height and the improvement of production efficiency are achieved.
Patent Information
- Application Number
- CN202421134451.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-23
AI Technical Summary
Traditional liquid level meters are prone to corrosion and damage in rolled oil, and cannot accurately monitor the liquid level height in the oil tank, affecting production efficiency.
A float level meter device is designed, using a stainless steel draw rope as a connecting piece. The float ball and draw rope sensor are floatingly connected through the connecting piece to avoid direct contact between the draw rope sensor and the rolling oil and further isolate it using outer cover protective components.
Accurate and accurate monitoring of the oil tank liquid level height, simple structure and corrosion resistance, improve production efficiency, and avoid corrosion and damage of the liquid level gauge.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of nonferrous and metallurgical equipment, and in particular to a float level gauge device. Background Art
[0002] In the rolling process of materials, the production of precision strips requires rolling oil for cooling and lubrication. The rolling oil will also carry away a large amount of waste slag, resulting in the need for repeated filtration of the rolling oil. Therefore, in the oil tank, the rolling oil level needs to be monitored in real time. Since traditional level gauges are not oil-resistant, they are prone to corrosion and damage, resulting in the failure of the level gauge and the inability to accurately monitor the liquid level, affecting production efficiency. Therefore, there is an urgent need for a level gauge device that can monitor the liquid level in the oil tank in real time and has a simple structure and is corrosion-resistant to improve production efficiency. Utility Model Content
[0003] In order to accurately monitor the oil tank liquid level in real time, the structure is simple and the efficiency is improved.
[0004] The present application provides a float level gauge device that adopts the following technical solution:
[0005] A float level gauge device includes a draw-wire sensor assembly, including an outer cover protection component and a draw-wire sensor, wherein the draw-wire sensor is detachably arranged in the outer cover protection component to isolate the draw-wire sensor from direct contact with external rolling oil;
[0006] It also includes a float, which is arranged outside the outer cover protection component and is floatingly connected to the pull rope sensor through a connecting piece, and the connecting piece is extended and contracted as the float floats.
[0007] Preferably, the outer cover protective component includes a flange plate, a cover shell and a bracket, the cover shell is hollow and has an opening at the bottom, the flange plate is detachably arranged at the bottom opening of the cover shell, the bracket is detachably arranged on a side of the flange plate facing the inner cavity of the cover shell, and the stretching sensor is arranged on the bracket.
[0008] Furthermore, the flange plate is connected to the cover shell via a plurality of hexagon socket head bolts.
[0009] Preferably, the connecting member comprises a stainless steel draw cord.
[0010] Preferably, the bracket is connected to the flange plate via a plurality of hexagon socket head bolts, and the bracket is connected to the rope sensor via at least one hexagon socket head bolt.
[0011] Preferably, a certain floating gap is reserved between the outer wall of the floating ball and the inner wall of the oil tank to be tested, and the floating gap is between 3-5 cm.
[0012] Compared with the prior art, the float liquid level gauge device of the utility model has the following beneficial technical effects:
[0013] 1. When the utility model is used, a stainless steel pull rope is used as a connector to connect the float and the pull rope sensor. When movement occurs, the connector stretches and contracts, and the internal spring of the pull rope sensor ensures that the tension of the connector remains unchanged. As the pull rope stretches or contracts, the precision rotation sensor in the pull rope sensor is driven to rotate, and an electrical signal proportional to the distance the pull rope moves is output. The displacement, direction or speed of the moving object can be obtained by measuring the output signal, and the tank liquid level height can be accurately monitored in real time. The structure is simple and the efficiency is improved.
[0014] 2. When the utility model is used, the outer cover protection component can avoid the possibility of corrosion and damage caused by direct contact between the pull rope sensor and the rolling oil as much as possible. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front view of the overall structure of a float liquid level gauge device mainly embodied in the utility model;
[0016] Figure 2 This is a side view of the overall structure of a float liquid level gauge device mainly embodied in the utility model;
[0017] Figure 3 The utility model mainly embodies a bottom view of the overall structure of a float liquid level gauge device.
[0018] Figure numerals: 1. pull-wire sensor assembly; 11. outer cover protection component; 111. flange plate; 112. cover; 113. bracket; 12. pull-wire sensor; 2. hexagon socket head bolt one; 3. hexagon socket head bolt two; 4. hexagon socket head bolt three; 5. float; 6. connecting piece. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiment of the present application clearer, the technical scheme of the embodiment of the present application will be clearly and completely described in conjunction with the drawings of the embodiment of the present application. Obviously, the described embodiment is a part of the embodiment of the present application, not all of the embodiments. Based on the described embodiment of the present application, all other embodiments obtained by ordinary technicians in this field without creative work belong to the scope of protection of this application.
[0020] Unless otherwise defined, the technical terms or scientific terms used herein shall have the common meanings understood by persons with ordinary skills in the field to which this application belongs. The words "one" or "an" and the like used in the patent application specification and claims of this application do not indicate a quantity limitation, but indicate the existence of at least one.
[0021] The following is combined with Figure 1-3 This application is described in further detail.
[0022] The embodiment of the present application discloses a float liquid level gauge device.
[0023] Reference Figure 1-Figure 3 A float 5 liquid level gauge device includes a draw rope sensor 12 component 1, the draw rope sensor 12 component 1 is composed of an outer cover protection component 11 and a draw rope sensor 12, the draw rope sensor 12 can be detachably installed in the outer cover protection component 11 to isolate the draw rope sensor 12 from direct contact with external rolling oil, thereby avoiding the possibility of corrosion and damage caused by direct contact between the draw rope sensor 12 and the rolling oil as much as possible.
[0024] In a further embodiment, the outer cover protection component 11 includes a flange plate 111, a cover shell 112 and a bracket 113. The cover shell 112 is hollow and has an opening at the bottom. The flange plate 111 is detachably mounted and fixed at the bottom opening of the cover shell 112 by a plurality of hexagon socket head bolts 1-2. The bracket 113 is detachably mounted and fixed on the side of the flange plate 111 facing the inner cavity of the cover shell 112 by a plurality of hexagon socket head bolts 2-3. The stretch sensor is mounted and fixed on the bracket 113 by at least one hexagon socket head bolt 3-4. The hexagon socket head bolt has good anti-loosening property and can provide a more stable connection.
[0025] Reference Figure 1 and Figure 2 , a float 5 liquid level gauge device, also includes a float 5, the float 5 is installed outside the outer cover protective component 11 and is floatingly connected to the pull rope sensor 12 through a connecting piece 6, the connecting piece 6 is extended and contracted with the floating of the float 5, in this embodiment, the connecting piece 6 is preferably a stainless steel pull rope, and the float 5 and the pull rope sensor 12 are connected by the stainless steel pull rope as the connecting piece 6, when the liquid level height in the oil tank changes, the height of the float 5 changes, and the float 5 is always at the oil level height, the connecting piece 6 extends and contracts, the internal spring of the pull rope sensor 12 ensures that the tension of the connecting piece 6 remains unchanged, as the pull rope extends or contracts, the precision rotation sensor in the pull rope sensor 12 is driven to rotate, and an electrical signal proportional to the distance the pull rope moves is output, the output signal can be measured to obtain the displacement, direction or speed of the moving object and transmit the data of the pull rope sensor 12 to the control center in real time, so as to accurately monitor the liquid level height of the oil tank in real time, and the structure is simple, the efficiency is improved, it is a prior art, and no further elaboration is made.
[0026] Reference Figure 1 and Figure 2A certain floating gap is reserved between the outer wall of the float 5 and the inner wall of the oil tank to be tested. In a feasible embodiment, the float 5 can be of any shape. In this embodiment, the float 5 is preferably cylindrical, and the floating gap is between 3-5 cm, so that the float 5 can float and will not flip over.
[0027] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A float level gauge device, characterized in that: include: A draw-wire sensor (12) assembly (1) comprises an outer cover protection component (11) and a draw-wire sensor (12), wherein the draw-wire sensor (12) is detachably arranged in the outer cover protection component (11) to isolate the draw-wire sensor (12) from direct contact with external rolling oil; It also includes a floating ball (5), which is arranged outside the outer cover protection component (11) and is floatingly connected to the pull rope sensor (12) through a connecting piece (6), and the connecting piece (6) is extended and contracted as the floating ball (5) floats.
2. A float level gauge device according to claim 1, characterized in that: The outer cover protection component (11) comprises a flange plate (111), a casing (112) and a bracket (113); the casing (112) is hollow and has an opening at the bottom; the flange plate (111) is detachably arranged at the bottom opening of the casing (112); the bracket (113) is detachably arranged on a side of the flange plate (111) facing the inner cavity of the casing (112); and the pull rope sensor (12) is arranged on the bracket (113).
3. A float level gauge device according to claim 2, characterized in that: The flange plate (111) is connected to the cover shell (112) via a plurality of hexagon socket head bolts (2).
4. A float level gauge device according to claim 1, characterized in that: The connecting member (6) comprises a stainless steel pull rope.
5. A float level gauge device according to claim 2, characterized in that: The bracket (113) is connected to the flange plate (111) via a plurality of hexagon socket head bolts (3), and the bracket (113) is connected to the pull-wire sensor via at least one hexagon socket head bolt (4).
6. A float level gauge device according to claim 1, characterized in that: A certain floating gap is reserved between the outer wall of the floating ball (5) and the inner wall of the oil tank to be tested, and the floating gap is between 3-5 cm.