High-speed cantilever type single twister

By setting a clamping shell and an arc-shaped shell on the lower end of the crossbeam of the high-speed cantilever single winch, combined with the driving mechanism, the automatic clamping and installation of the reel wheel is realized, solving the problems of installation difficulties and safety hazards of the reel frame, and improving the convenience and safety of installation.

CN222546018UActive Publication Date: 2025-02-28ZHEJIANG HONGKEDA NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421332891.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-28
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The wiring rack of the high-speed cantilever single winch needs to be transported to a high place during installation, resulting in installation difficulties and safety hazards.

Method used

A high-speed cantilever single winch is designed, and the installation of the reel wheel is directly completed by clamping and shoveling. By setting multiple clamping shells and arc-shaped shells at the lower end of the beam and installing a driving mechanism, the automatic clamping and installation of the reel wheel is realized.

Benefits of technology

No need to move the reel wheel, clamp and shovel directly under the beam, simplifying the installation process, improving safety, and reducing the complexity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-speed cantilever type single twister, which comprises a cross beam and a pay-off wheel, a plurality of clamping shells are arranged at the lower end of the cross beam, each clamping shell consists of a left arc-shaped shell and a right arc-shaped shell, side plates at two ends of the pay-off wheel are arranged in the clamping shells, the outer side surfaces of the left arc-shaped shells and the right arc-shaped shells are provided with arc-shaped rods, and the arc-shaped rods are arranged in the clamping shells. The other ends of the arc-shaped rods extend to the position above the cross beam and are provided with gears, the gears are meshed, and a driving mechanism for driving the left arc-shaped shell and the right arc-shaped shell to be opened or closed synchronously is installed above the cross beam. The pay-off wheel installation tool is simple in structure, the left arc-shaped shell and the right arc-shaped shell which are clamped inwards can directly shovel up and wrap the side plate of the pay-off wheel so as to complete installation of the pay-off wheel, and the pay-off wheel can be directly taken out after the left arc-shaped shell and the right arc-shaped shell are opened and does not need to be carried up and down.
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Description

Technical Field

[0001] The utility model relates to the technical field of single twisting machines, in particular to a high-speed cantilever single twisting machine. Background Art

[0002] High-speed cantilever single twisting machine is a kind of wire and cable equipment, which is mainly used for the cable twisting of high-frequency data cables such as DVI, HDMI, ATA, SATA, DP, etc. Its working principle is to twist two or more thin wires or thin steel wires into a thicker wire or steel wire through the twisting wheel suspended on the frame.

[0003] High-speed cantilever single twisting machine usually consists of a pay-off frame (active pay-off, passive pay-off), a single twisting machine host, a central taping machine, a side taping machine, a metering device, an electronic control system, etc. It can work by synchronous winding (active longitudinal winding with constant tension) or passive side winding (traction winding), and is particularly suitable for the twisting and assembly of various types of data cables and cables.

[0004] At present, the pay-off frame of the high-speed cantilever single twisting machine generally has a simple structure. During installation, the pay-off wheel generally needs to be carried upward to a high place and installed on the pay-off frame, which makes installation difficult. In addition, the pay-off frame is heavy and a safety accident may occur if it falls. Summary of the invention

[0005] The technical problem to be solved by the utility model is to provide a high-speed cantilever single twisting machine, which can directly complete the installation of the pay-off wheel by clamping and scooping without the need for transportation, so as to solve the problems raised in the above-mentioned background technology.

[0006] The utility model is realized through the following technical scheme: a high-speed cantilever single twisting machine, including a crossbeam and a pay-off wheel, a plurality of clamping shells are arranged at the lower end of the crossbeam, the clamping shells are composed of a left arc shell and a right arc shell, the side plates at both ends of the pay-off wheel are arranged in the clamping shells, arc rods are installed on the outer sides of the left arc shell and the right arc shell, the other ends of the arc rods extend to the top of the crossbeam, and gears are installed, the gears are meshed, and a driving mechanism for driving the left arc shell and the right arc shell to open or close synchronously is installed above the crossbeam.

[0007] As a preferred technical solution, the driving mechanism includes a brake motor, multiple shafts, multiple sealed bearings and multiple fixed plates. The shafts are installed between the transverse gears, the fixed plates are installed on the crossbeams, the sealed bearings are embedded in the fixed plates, and the inner rings of the sealed bearings are arranged opposite to the shafts, both ends of the shafts are installed in the inner rings of the sealed bearings, the brake motor is installed on the outer surface of the fixed plate, and the rotating shaft of the brake motor is fixedly connected to one of the shafts.

[0008] As a preferred technical solution, multiple ball grooves are provided on the inner ring surfaces of the left arc shell and the right arc shell, and balls are movably installed in the ball grooves. Part of the balls protrude from the ball grooves and are in contact with the side plates at both ends of the pay-off wheel.

[0009] As a preferred technical solution, support frames are installed at both ends of the beam, the support frames are arranged in a "T"-shaped structure, a plurality of straight slots are arranged at the bottom of the support frame, and the bottom of the support frame is arranged lower than the bottom surface of the clamping shell.

[0010] As a preferred technical solution, the open end surfaces at the bottom of the left arc-shaped shell and the right arc-shaped shell both form flow guides with an arc-shaped structure.

[0011] As a preferred technical solution, the crossbeam and the clamping shell are both made of metal material.

[0012] As a preferred technical solution, the opening end surfaces of the left arc-shaped shell and the right arc-shaped shell are arranged to abut against each other.

[0013] The beneficial effects of the utility model are as follows: the utility model has a simple structure, the pay-off wheel can be directly moved to the bottom of the crossbeam by rolling, and the side plate of the pay-off wheel can be directly scooped up and wrapped by the inwardly clamped left and right arc shells to complete the installation of the pay-off wheel, and after opening the left and right arc shells, the pay-off wheel can be directly taken out without carrying it up and down. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the utility model after the pay-off wheel is removed;

[0017] Figure 3 It is a structural schematic diagram of the arc-shaped shell in the utility model.

[0018] Among them, 1. crossbeam; 2. pay-off wheel; 3. left arc-shaped shell; 4. right arc-shaped shell; 5. arc-shaped rod; 6. gear; 7. fixing plate; 8. sealed bearing; 9. brake motor; 10. support frame; 11. shaft rod; 12. sphere; 13. ball groove; 14. guide part. DETAILED DESCRIPTION

[0019] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0020] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.

[0021] Any feature disclosed in this specification (including any additional claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.

[0022] like Figure 1 , Figure 2 and Figure 3 As shown, a high-speed cantilever single-twister of the utility model comprises a crossbeam 1 and a pay-off wheel 2, a plurality of clamping shells are provided at the lower end of the crossbeam 1, the clamping shells are composed of a left arc-shaped shell 3 and a right arc-shaped shell 4, side plates at both ends of the pay-off wheel 2 are arranged in the clamping shells, arc-shaped rods 5 are installed on the outer sides of the left arc-shaped shell 3 and the right arc-shaped shell 4, the other ends of the arc-shaped rods 5 extend to the top of the crossbeam 1, and gears 6 are installed, the gears 6 are meshed, and a driving mechanism for driving the left arc-shaped shell 3 and the right arc-shaped shell 4 to open or close synchronously is installed above the crossbeam 1.

[0023] In this embodiment, the driving mechanism includes a brake motor 9, multiple shafts 11, multiple sealed bearings 8 and multiple fixed plates 7. The shafts 11 are installed between the transverse gears 6. The fixed plates 7 are all installed on the crossbeam 1. The sealed bearings 8 are all embedded in the fixed plates 7, and the inner rings of the sealed bearings 8 are all arranged opposite to the shafts 11. Both ends of the shafts 11 are installed in the inner rings of the sealed bearings 8. The brake motor 9 is installed on the outer surface of the fixed plate 7, and the rotating shaft of the brake motor 9 is fixedly connected to one of the shafts 11.

[0024] In this embodiment, a plurality of ball grooves 13 are provided on the inner ring surfaces of the left arc-shaped shell 3 and the right arc-shaped shell 4, and spheres 12 are movably installed in the ball grooves 13. Parts of the spheres 12 protrude from the ball grooves 13 and are in contact with the side plates at both ends of the pay-off wheel 2. The rolling of the spheres reduces the friction between the pay-off wheel and the pay-off wheel, so that the pay-off wheel can rotate smoothly in the clamping shell.

[0025] In this embodiment, support frames 10 are installed at both ends of the beam 1. The support frames 10 are arranged in a "T"-shaped structure. A plurality of straight slots are arranged at the bottom of the support frame 10. The bottom of the support frame 10 is arranged lower than the bottom surface of the clamping shell. Bolts can pass through the straight slots to fix the support frame to the ground to ensure the stability of the device.

[0026] In this embodiment, the open end surfaces at the bottom of the left arc-shaped shell 3 and the right arc-shaped shell 4 both form an arc-shaped guide portion 14, through which the pay-off wheel can be scooped upward more conveniently to enter the clamping shell.

[0027] In this embodiment, the crossbeam 1 and the clamping shell are both made of metal materials, which increases firmness and service life.

[0028] In this embodiment, the opening end surfaces of the left arc-shaped shell 3 and the right arc-shaped shell 4 are arranged to abut against each other, thereby increasing the tightness after clamping.

[0029] When in use, the pay-off wheel can be pushed to the bottom of the crossbeam by rolling. At this time, the brake motor can be started. The start of the brake motor drives the shaft rod. The rotation of the shaft rod drives the gears, so that the adjacent gears rotate synchronously in opposite directions. The rotation of the gears drives the arc rod, and the arc rod drives the left arc shell and the right arc shell, so that the left arc shell and the right arc shell move inward synchronously. In the process of the left arc shell and the right arc shell moving closer, the guide parts on the left arc shell and the right arc shell can shovel up the side plates of the pay-off wheel, so that the side plates enter the interior of the clamping shell, and the side plates are wrapped and set, and the outer ring surface of the side plates contacts the sphere, which reduces friction, and the passive rotation defense line of the pay-off wheel can be driven by the pulling of the single twisting machine host;

[0030] Among them, when disassembling, the brake motor can be started in reverse, thereby driving the left arc shell and the right arc shell to open outward synchronously, so that the internal pay-off wheel can fall directly out of the clamping shell to complete the disassembly of the anti-line wheel, which greatly increases the convenience and does not need to be carried up and down.

[0031] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.

Claims

1. A high-speed cantilever single twisting machine, characterized in that: The invention comprises a cross beam (1) and a pay-off wheel (2), wherein a plurality of clamping shells are arranged at the lower end of the cross beam (1), and the clamping shells are composed of a left arc-shaped shell (3) and a right arc-shaped shell (4). The side plates at both ends of the pay-off wheel (2) are arranged in the clamping shells, and arc-shaped rods (5) are installed on the outer sides of the left arc-shaped shell (3) and the right arc-shaped shell (4). The other ends of the arc-shaped rods (5) extend to the top of the cross beam (1) and are installed with gears (6). The gears (6) are meshed with each other. A driving mechanism for driving the left arc-shaped shell (3) and the right arc-shaped shell (4) to open or close synchronously is installed above the cross beam (1).

2. The high-speed cantilever single twisting machine according to claim 1, characterized in that: The driving mechanism comprises a brake motor (9), a plurality of shafts (11), a plurality of sealed bearings (8) and a plurality of fixed plates (7), wherein the shafts (11) are installed between the transverse gears (6), the fixed plates (7) are installed on the crossbeams (1), the sealed bearings (8) are embedded in the fixed plates (7), and the inner rings of the sealed bearings (8) are arranged opposite to the shafts (11), the two ends of the shafts (11) are installed in the inner rings of the sealed bearings (8), the brake motor (9) is installed on the outer surface of the fixed plates (7), and the rotating shaft of the brake motor (9) is fixedly connected to one of the shafts (11).

3. The high-speed cantilever single twisting machine according to claim 1, characterized in that: A plurality of ball grooves (13) are provided on the inner ring surfaces of the left arc-shaped shell (3) and the right arc-shaped shell (4), and a ball (12) is movably installed in the ball grooves (13). Parts of the ball (12) protrude from the ball grooves (13) and are in contact with the side plates at both ends of the pay-off wheel (2).

4. The high-speed cantilever single twisting machine according to claim 1, characterized in that: Support frames (10) are installed at both ends of the crossbeam (1), and the support frames (10) are arranged in a "T"-shaped structure. The bottom of the support frame (10) is provided with a plurality of straight slots, and the bottom of the support frame (10) is arranged lower than the bottom surface of the clamping shell.

5. The high-speed cantilever single twisting machine according to claim 1, characterized in that: The open end surfaces at the bottom of the left arc-shaped shell (3) and the right arc-shaped shell (4) both form a flow guide portion (14) with an arc-shaped structure.

6. The high-speed cantilever single twisting machine according to claim 1, characterized in that: The crossbeam (1) and the clamping shell are both made of metal material.

7. The high-speed cantilever single twisting machine according to claim 1, characterized in that: The opening end surfaces of the left arc-shaped shell (3) and the right arc-shaped shell (4) are arranged to abut against each other.