Spraying device for generator set manufacturing

Abstract

The utility model belongs to the technical field of production and manufacturing, and discloses a spraying device for manufacturing a generator set. The spraying device for generator set manufacturing comprises a base, first rectangular grooves are formed in the left side and the right side of the upper surface of the base correspondingly, a second rectangular groove is formed in the center of the upper surface of the base, linear guide rails are fixedly installed in the two first rectangular grooves, and first sliding blocks are slidably connected into the two linear guide rails. According to the spraying device for generator set manufacturing, the linear guide rail is used for conveying a generator set shell, certain convenience is provided while stability is guaranteed, labor is saved, due to the fact that the generator set shell is in a multi-position rectangular shape, the spraying device clamps the edge of the generator set shell, shielding of the generator set shell is avoided, and the production efficiency is improved. And by means of the design of the driving motor, the engine unit shell is driven to rotate, the spraying uniformity of the engine unit shell is guaranteed, and the production and machining quality and the working efficiency are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of production and manufacturing, in particular to a spraying device for manufacturing a generator set. Background Art

[0002] A generator set is a complete set of mechanical equipment that converts other forms of energy into electrical energy. It consists of a power system, a control system, a silencer system, a shock absorption system, and an exhaust system. It is driven by a turbine, a steam turbine, a diesel engine, or other power machinery. It converts the energy generated by water flow, air flow, fuel combustion, or nuclear fission into mechanical energy and transmits it to the generator, which then converts it into electrical energy and outputs it to electrical equipment for use. Generators are widely used in industrial and agricultural production, national defense, science and technology, and daily life. In recent years, with the advancement of technology, as a high-quality choice for home emergency power supply and outdoor travel power supply, lightweight and portable small generator sets have also begun to enter the daily lives of residents.

[0003] During the manufacturing process of the engine unit, the shell needs to be sprayed. The corrosion-resistant paint is added to the engine unit shell by high-pressure spraying. However, most of the spraying work is now done manually, which is not only labor-intensive, but the pungent gas in the paint may also have a certain impact on people. In addition, the manual spraying method may also result in uneven spraying. Therefore, we urgently need a spraying device for engine unit manufacturing to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a spraying device for manufacturing a generator set, which solves the problems raised in the background technology.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a spraying device for manufacturing a generator set, including a base, a rectangular groove 1 is opened on the left and right sides of the upper surface of the base, a rectangular groove 2 is opened at the center position of the upper surface of the base, linear guide rails are fixedly installed in the two rectangular grooves 1, and a slider 1 is slidably connected in the two linear guide rails, guide rails are fixedly installed on the inner walls of the front and rear sides of the rectangular groove 2, and a slider 2 is slidably connected on the guide rails and located in the rectangular groove 2.

[0006] Preferably, a hydraulic cylinder 1 is fixedly installed on the upper surface of the two sliders 1, and a clamping plate is fixedly installed on the output ends of the two hydraulic cylinders 1, a placing table is fixedly installed on the upper surface of the slider 2, a slideway is provided in the base and between the rectangular groove 1 and the rectangular groove 2, and one end of a connecting rod is fixedly installed on one side of the slider 1 corresponding to the slider 2 and located in the slideway, and the other end of the connecting rod is fixedly installed on the slider 2.

[0007] Preferably, a generator set casing is fixedly installed on the upper surface of the placement table, brackets are fixedly installed on the left and right sides of the upper surface of the base, cross bars are fixedly installed on the tops of the two brackets, hydraulic cylinder 2 is fixedly installed at the center position of the upper surface of the cross bar, and the output end of hydraulic cylinder 2 extends downward and is fixedly installed with a two-way hydraulic cylinder, and the upper surface of the two-way hydraulic cylinder is in contact with the lower surface of the cross bar, and rectangular plates are fixedly installed on the front and rear ends of the two-way hydraulic cylinder, and notches are opened on the two rectangular plates.

[0008] Preferably, a rotating motor is fixedly installed on the right side of the rectangular plate, and one end of a transmission rod is fixedly installed on the output end of the rotating motor, and the other end of the transmission rod is rotatably connected to a bearing in a corresponding bearing hole opened on the inner wall of the notch on the rectangular plate, a support plate is fixedly installed on the transmission rod, a hydraulic cylinder three is fixedly installed on the support plate, and a square plate is fixedly installed on the output end of the hydraulic cylinder three.

[0009] Preferably, a turntable is provided on the rear side of the square plate, and the turntable is in contact with the surface of the square plate, a driving motor is fixedly installed at the center position of the front side of the square plate, and the output end of the driving motor is fixedly installed on the turntable, a linear guide rail 1 is fixedly installed on the turntable, and a driving block is slidably connected in the linear guide rail 1, and a clamp is fixedly installed on the driving block.

[0010] Through the above technical solution, the number of linear guide rails is four.

[0011] Preferably, a paint box is fixedly mounted on the upper surface of the base, a mounting bracket is fixedly mounted on the bracket, one end of a pipe is fixedly connected to the mounting bracket, and the other end of the pipe is fixedly connected to the paint box, a nozzle is movably mounted on the mounting bracket, and the nozzle is movably connected to the pipe.

[0012] Through the above technical solution, a suction pump is provided in the paint box, and the paint is transferred by the suction pump. The mounting bracket is in a horizontal row, and the pipeline is branched at a node for the main pipe. The number of branch pipes can be assembled according to actual conditions. Each branch pipe can be connected to a nozzle, and nozzles can be added according to actual conditions. Because the nozzles are arranged in the Z-axis direction and the spacing between the nozzles is small, full coverage of the gaps between the sprayed paint can be achieved.

[0013] By adopting the above technical solution, the beneficial effects of the utility model are:

[0014] The spraying device for generator set manufacturing utilizes a linear guide rail to transport the generator set casing, which ensures stability while providing certain conveniences and saving labor. Since the generator set casing is mostly rectangular, the present application clamps the edge of the generator set casing to avoid obstruction of the generator set casing, and utilizes the design of a driving motor to drive the engine set casing to rotate, thereby ensuring the uniformity of the engine set casing spraying and improving the production and processing quality and work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front section structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the square plate structure of the utility model.

[0017] In the figure: 1 base, 2 rectangular groove 1, 3 rectangular groove 2, 4 linear guide, 5 slider 1, 6 guide, 7 slider 2, 8 hydraulic cylinder 1, 9 clamping plate, 10 placement table, 11 slide, 12 connecting rod, 13 generator housing, 14 bracket, 15 cross bar, 16 hydraulic cylinder 2, 17 bidirectional hydraulic cylinder, 18 rectangular plate, 19 notch, 20 rotating motor, 21 transmission rod, 22 support plate, 23 hydraulic cylinder 3, 24 square plate, 25 turntable, 26 drive motor, 27 linear guide 1, 28 drive block, 29 clamp, 30 paint box, 31 mounting bracket, 32 pipeline, 33 nozzle. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-2The utility model provides a technical solution: a spraying device for manufacturing a generator set, comprising a base 1, rectangular grooves 2 are provided on the left and right sides of the upper surface of the base 1, a rectangular groove 2 is provided at the center of the upper surface of the base 1, linear guide rails 4 are fixedly installed in the two rectangular grooves 2, and sliders 5 are slidably connected in the two linear guide rails 4, guide rails 6 are fixedly installed on the inner walls of the front and rear sides of the rectangular groove 23, and sliders 7 are slidably connected on the guide rails 6 and located in the rectangular groove 23, hydraulic cylinders 8 are fixedly installed on the upper surfaces of the two sliders 5, and clamping plates 9 are fixedly installed on the output ends of the two hydraulic cylinders 8, a placing table 10 is fixedly installed on the upper surface of the slider 27, slideways 11 are provided in the base 1 and located between the rectangular grooves 2 and 3, and one end of a connecting rod 12 is fixedly installed on the slider 5 and on one side of the slider 27 corresponding to the slider 27 and located in the slideway 11, and the other end of the connecting rod 12 is fixedly installed with the slider 27.

[0020] A generator housing 13 is fixedly installed on the upper surface of the placement table 10, and brackets 14 are fixedly installed on the left and right sides of the upper surface of the base 1. A cross bar 15 is fixedly installed on the top of the two brackets 14. A hydraulic cylinder 2 16 is fixedly installed at the center position of the upper surface of the cross bar 15, and the output end of the hydraulic cylinder 2 16 extends downward and is fixedly installed with a two-way hydraulic cylinder 17, and the upper surface of the two-way hydraulic cylinder 17 is in contact with the lower surface of the cross bar 15. A rectangular plate 18 is fixedly installed at both front and rear ends of the two-way hydraulic cylinder 17, and notches 19 are opened on the two rectangular plates 18. A rotating motor 20 is fixedly installed on the right side of the rectangular plate 18, and one end of a transmission rod 21 is fixedly installed on the output end of the rotating motor 20, and the other end of the transmission rod 21 is rotatably connected to the bearing in the corresponding bearing hole opened on the inner wall of the notch 19 on the rectangular plate 18. A support plate 22 is fixedly installed on the transmission rod 21, and a hydraulic cylinder 3 23 is fixedly installed on the support plate 22, and a square plate 24 is fixedly installed on the output end of the hydraulic cylinder 3 23.

[0021] A turntable 25 is provided on the rear side of the square plate 24, and the turntable 25 contacts the surface of the square plate 24. A driving motor 26 is fixedly installed at the center position of the front side of the square plate 24, and the output end of the driving motor 26 is fixedly installed on the turntable 25. A linear guide rail 27 is fixedly installed on the turntable 25, and a driving block 28 is slidably connected in the linear guide rail 27, and a clamp 29 is fixedly installed on the driving block 28. There are four linear guide rails 27.

[0022] A paint box 30 is fixedly mounted on the upper surface of the base 1, a mounting bracket 31 is fixedly mounted on the bracket 14, and one end of a pipe 32 is fixedly connected to the mounting bracket 31, and the other end of the pipe 32 is fixedly connected to the paint box 30, a nozzle 33 is movably mounted on the mounting bracket 31, and the nozzle 33 is movably connected to the pipe 32, a suction pump is arranged in the paint box 30, and the paint is transferred by the suction pump, the mounting bracket 31 is in a horizontal row, and the pipe 32 is a main pipe that branches at a node, and the number of branch pipes can be assembled according to actual conditions, and each branch pipe can be connected to a nozzle 33, and the nozzle 33 is added according to actual conditions. Since the nozzles 33 are arranged in the Z-axis direction and the spacing between the nozzles 33 is small, full coverage of the gap between the sprayed paint can be achieved.

[0023] When the spraying device for manufacturing the generator set is working, the generator set housing 13 is placed on the placement table 10, and the slider 5 on the linear guide 4 is used to drive the placement table 10 to move. After the generator set housing 13 is moved to the processing position, the operator installs the required number of nozzles 33 on the pipeline 32, drives the output end of the two-way hydraulic cylinder 17 to move outward, and the rotating motor 20 drives the support plate 22 on the transmission rod 21 to achieve flipping, and moves the two square plates 24 to the corresponding front and rear ends of the engine set housing 13. The clamp 29 on the driving block 28 on the linear guide 1 27 contacts the inner wall of the engine set housing 13, and the clamp 29 is clamped with the engine set housing 13 by recycling the output end of the two-way hydraulic cylinder 17. After the clamping is completed, the hydraulic cylinder 16 moves upward, the engine set housing 13 is separated from the placement table 10, and the driving motor 26 drives the turntable 25 to rotate, thereby driving the engine set housing 13 to rotate, and the nozzle 33 is used for spraying.

[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A spraying device for manufacturing a generator set, comprising a base, characterized in that: A rectangular groove 1 is provided on both left and right sides of the upper surface of the base, a rectangular groove 2 is provided at the center of the upper surface of the base, linear guide rails are fixedly installed in the two rectangular grooves 1, and a slider 1 is slidably connected in the two linear guide rails, guide rails are fixedly installed on the inner walls of the front and rear sides of the rectangular groove 2, and a slider 2 is slidably connected in the rectangular groove 2 on the guide rails.

2. A spraying device for manufacturing a generator set according to claim 1, characterized in that: A hydraulic cylinder 1 is fixedly installed on the upper surface of the two sliders 1, and a clamping plate is fixedly installed on the output ends of the two hydraulic cylinders 1. A placing table is fixedly installed on the upper surface of the slider 2. A slideway is provided in the base and between the rectangular groove 1 and the rectangular groove 2. One end of a connecting rod is fixedly installed on the slider 1 and on one side of the slider 2 corresponding to the slider 2 and located in the slideway, and the other end of the connecting rod is fixedly installed on the slider 2.

3. A spraying device for manufacturing a generator set according to claim 2, characterized in that: The generator set casing is fixedly installed on the upper surface of the placement table, and brackets are fixedly installed on the left and right sides of the upper surface of the base, and cross bars are fixedly installed on the tops of the two brackets. Hydraulic cylinder 2 is fixedly installed at the center position of the upper surface of the cross bar, and the output end of hydraulic cylinder 2 extends downward and is fixedly installed with a two-way hydraulic cylinder, and the upper surface of the two-way hydraulic cylinder is in contact with the lower surface of the cross bar, and rectangular plates are fixedly installed on the front and rear ends of the two-way hydraulic cylinder, and notches are opened on the two rectangular plates.

4. A spraying device for manufacturing a generator set according to claim 3, characterized in that: A rotating motor is fixedly installed on the right side of the rectangular plate, and one end of a transmission rod is fixedly installed on the output end of the rotating motor, and the other end of the transmission rod is rotatably connected to a bearing in a corresponding bearing hole provided on the inner wall of the notch on the rectangular plate. A support plate is fixedly installed on the transmission rod, and a hydraulic cylinder three is fixedly installed on the support plate, and a square plate is fixedly installed on the output end of the hydraulic cylinder three.

5. A spraying device for manufacturing a generator set according to claim 4, characterized in that: A turntable is provided on the rear side of the square plate, and the turntable contacts the surface of the square plate. A driving motor is fixedly installed at the center position of the front side of the square plate, and the output end of the driving motor is fixedly installed on the turntable. A linear guide rail 1 is fixedly installed on the turntable, and a driving block is slidably connected in the linear guide rail 1, and a clamp is fixedly installed on the driving block.

6. A spraying device for manufacturing a generator set according to claim 5, characterized in that: A paint box is fixedly mounted on the upper surface of the base, a mounting bracket is fixedly mounted on the bracket, one end of a pipe is fixedly connected in the mounting bracket, and the other end of the pipe is fixedly connected to the paint box, a nozzle is movably mounted on the mounting bracket, and the nozzle is movably connected to the pipe.

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