Remote monitoring type air compressor

Abstract

The utility model relates to the technical field of air compressors, and provides a remote monitoring type air compressor which comprises a machine body, an air inlet pipe and an air outlet pipe which are installed on the top of the machine body and communicated with the interior of the machine body, an air filtering assembly installed in the air inlet pipe, and a control panel installed on the outer wall of the machine body. The dehumidification assembly is installed in the air inlet pipe, located below the air filtering assembly and used for dehumidifying the air filtering assembly, the dehumidification assembly comprises an installation part, a flow guide pipe, a waterproof heating lamp, a humidity sensor and a temperature sensor, and the installation part is installed in the air inlet pipe; the utility model has the beneficial effects that under the use of the dehumidifying assembly, the humidity in the air filtering assembly can be effectively controlled, the air filtering assembly is prevented from working under a high-humidity condition for a long time, the workload of the air filtering assembly can be reduced, and the service life of the air filtering assembly can be further prolonged; and a worker can conveniently monitor the working state of the air compressor in real time.

Description

Technical Field

[0001] The utility model relates to the technical field of air compressors, in particular to a remote monitoring air compressor. Background Art

[0002] An air compressor is a machine that compresses air to increase gas pressure or transport gas. An air compressor reduces its volume and increases its pressure through mechanical work. This conversion of mechanical energy into pressure energy makes compressed air an important source of power.

[0003] In order to ensure the quality of compressed air and the normal operation of the compressor, it is usually necessary to set a filtering device and a pre-cooling device at the air inlet. As a pre-filter, the intake air is saturated. If the ambient temperature drops slightly, condensation will occur inside the filter. The filter element always works under high humidity conditions and has a heavy workload. Therefore, a remote monitoring air compressor is urgently needed to solve the above problems. Utility Model Content

[0004] In view of the above-mentioned technical problems existing in the prior art, a remote monitoring air compressor is provided. When used with a dehumidification component, the humidity in the air filter component can be effectively controlled to prevent the air filter component from working under high humidity conditions for a long time, thereby reducing its workload and extending the service life of the air filter component; it is convenient for staff to monitor the working status of the air compressor in real time.

[0005] The purpose and effect of the utility model are achieved by the following specific technical means:

[0006] A remote monitoring air compressor comprises a body, an air inlet pipe and an air outlet pipe communicating with the inside of the body are installed on the top of the body, an air filter assembly is installed in the air inlet pipe, and a control panel is installed on the outer wall of the body, and further comprises:

[0007] A dehumidification component is installed in the air intake pipe and is located below the air filter component. It is used to dehumidify the air filter component. The dehumidification component includes a mounting part, a guide pipe, a waterproof heating lamp, a humidity sensor and a temperature sensor. The mounting part is installed in the air intake pipe. The guide pipe is sealed and fixed on the inner side of the mounting part. The waterproof heating lamp, humidity sensor and temperature sensor are all installed above the inside of the guide pipe.

[0008] Furthermore, the mounting member includes a threaded tube and a partition, the threaded tube is connected to the air intake pipe via threads, the air filter assembly is embedded in the threaded tube, the partition is annular and fixed in the threaded tube, and the guide tube is sealed and fixed in the partition.

[0009] Furthermore, a solenoid valve is installed at the lower part of the guide tube.

[0010] Furthermore, a flow meter is installed on the air outlet pipe.

[0011] Furthermore, the air filter assembly includes a branch net and a filter element, the branch net is embedded in the threaded tube, and the filter element is installed in the branch net.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] This remote monitoring air compressor, when using a dehumidification component, can effectively control the humidity in the air filter component, prevent the air filter component from working under high humidity conditions for a long time, reduce its workload, and thus extend the service life of the air filter component. The working status of the body and its electrical components can be fed back to the staff's computer or mobile phone through the control panel, making it convenient for the staff to monitor the working status of the air compressor in real time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the main cross-sectional structure of the air intake pipe of the utility model;

[0016] Figure 3 The utility model is a schematic diagram of a cross-sectional structure of a guide tube, a partition plate and a threaded tube in a top view.

[0017] Markings in the figure: body 1, air inlet pipe 2, air outlet pipe 3, flow meter 4, control panel 5, branch net 6, filter element 7, guide pipe 8, solenoid valve 9, waterproof heating lamp 10, humidity sensor 11, partition 12, threaded pipe 13, temperature sensor 14. DETAILED DESCRIPTION

[0018] See also Figure 1-3 , the embodiments of the utility model are further described;

[0019] A remote monitoring air compressor includes a body 1, an air inlet pipe 2 and an air outlet pipe 3 communicating with the interior of the body 1 are installed on the top of the body 1, an air filter assembly is installed in the air inlet pipe 2, and a control panel 5 is installed on the outer wall of the body 1, and also includes:

[0020] The dehumidification component is installed in the air intake pipe 2 and is located below the air filter component. It is used to dehumidify the air filter component. The dehumidification component includes a mounting part, a guide pipe 8, a waterproof heating lamp 10, a humidity sensor 11 and a temperature sensor 14. The mounting part is installed in the air intake pipe 2, and the guide pipe 8 is sealed and fixed on the inner side of the mounting part. The waterproof heating lamp 10, the humidity sensor 11 and the temperature sensor 14 are all installed above the inside of the guide pipe 8.

[0021] The waterproof heating lamp 10, humidity sensor 11 and temperature sensor 14 are all electrically connected to the control panel 5, and the control panel 5 is connected to the computer or mobile phone signal of the staff. The humidity value of the humidity sensor 11, the temperature value of the temperature sensor 14 and the working time of the waterproof heating lamp 10 can be preset through the control panel 5; the waterproof heating lamp 10 is used to heat the air filter component, the humidity sensor 11 and the temperature sensor 14 are respectively used to test the humidity and temperature near the air filter component, and the air filter component is used to filter the air drawn into the air inlet pipe 2 and remove dust from the air. It should be noted that the electrical components in this solution are all externally powered.

[0022] A precooling device is provided near the air inlet pipe 2 inside the machine body 1 to precool the air drawn into the air inlet pipe 2, in order to reduce the water vapor content in the air, thereby reducing the energy consumption when compressing the air. After the machine body 1 has been working for a period of time, due to the decrease in the ambient temperature inside the air inlet pipe 2, condensed water will be produced inside the air filter assembly. When the humidity sensor 11 above the inside of the guide pipe 8 tests that the humidity of the environment is greater than the preset value, the control panel 5 will turn off the machine body 1, stop the air intake, and then start the waterproof heating lamp 10. The waterproof heating lamp 10 will heat the air filter assembly, which is conducive to the rapid evaporation of the condensed water in the air filter assembly and reduce the humidity in the air filter assembly, thereby reducing its later work burden. During this process, the humidity sensor 11 and the temperature sensor 14 will always test the humidity and temperature near the air filter assembly. When the humidity value measured by the humidity sensor 11 is less than the preset value, and the temperature value measured by the temperature sensor 14 is less than the preset value, the control panel 5 will turn off the waterproof heating lamp 10, restart the machine body 1, continue to draw in air, and compress the air. The temperature sensor 14 is provided to prevent the humidity sensor 11 from malfunctioning and causing inaccurate testing of the ambient humidity, thereby causing the waterproof heating lamp 10 to continue to work, thereby ensuring the safe use of the dehumidification component.

[0023] With the use of the dehumidification component, the humidity in the air filter component can be effectively controlled to prevent the air filter component from working under high humidity conditions for a long time, which can reduce its workload and thus extend the service life of the air filter component. The working status of the body 1 and the electrical components thereon can be fed back to the computer or mobile phone of the staff through the control panel 5, so that the staff can monitor the working status of the air compressor in real time.

[0024] The mounting part includes a threaded tube 13 and a partition 12. The threaded tube 13 is connected to the air intake pipe 2 by threads. The air filter assembly is embedded in the threaded tube 13. The partition 12 is annular and fixed in the threaded tube 13. The guide tube 8 is sealed and fixed in the partition 12.

[0025] The threaded tube 13 is threadedly connected to the air intake pipe 2, which is convenient for the staff to install or remove the air filter assembly and the dehumidification assembly. The partition 12 is set to seal the gap between the guide pipe 8 and the threaded tube 13. The air filtered by the air filter assembly will be guided to the guide pipe 8, and the guide pipe 8 will guide the air to the middle and downstream of the air intake pipe 2.

[0026] A solenoid valve 9 is installed at the lower part of the flow guide tube 8 .

[0027] The solenoid valve 9 is electrically connected to the control panel 5. When the air filter assembly is dehumidified, the control panel 5 will close the solenoid valve 9 so that the bottom of the guide tube 8 is sealed, thereby avoiding the heat source collision between the cold source in the body 1 and the waterproof heating lamp 10, reducing the waste of heat source, and facilitating the rapid evaporation of moisture in the air filter assembly.

[0028] A flow meter 4 is installed on the air outlet pipe 3 .

[0029] The flow meter 4 is electrically connected to the control panel 5. The setting of the flow meter 4 can test the gas flow output by the outlet pipe 3. The flow meter 4 will transmit the measured data to the control panel 5, and the control panel 5 will feed back to the staff's mobile phone or computer to help the enterprise achieve effective energy management and improve production efficiency.

[0030] The air filter assembly includes a branch net 6 and a filter element 7 . The branch net 6 is embedded in the threaded tube 13 , and the filter element 7 is installed in the branch net 6 .

[0031] The support net 6 is used to support and fix the filter element 7, and the filter element 7 is used for air filtering.

Claims

1. A remote monitoring air compressor, comprising a body (1), an air inlet pipe (2) and an air outlet pipe (3) communicating with the interior of the body (1) are installed on the top of the body (1), an air filter assembly is installed in the air inlet pipe (2), and a control panel (5) is installed on the outer wall of the body (1), characterized in that: Also includes: A dehumidification component is installed in the air intake pipe (2) and is located below the air filter component, and is used for dehumidifying the air filter component. The dehumidification component includes a mounting member, a guide pipe (8), a waterproof heating lamp (10), a humidity sensor (11) and a temperature sensor (14). The mounting member is installed in the air intake pipe (2), the guide pipe (8) is sealed and fixed on the inner side of the mounting member, and the waterproof heating lamp (10), the humidity sensor (11) and the temperature sensor (14) are all installed above the inside of the guide pipe (8).

2. A remote monitoring air compressor according to claim 1, characterized in that: The mounting part comprises a threaded tube (13) and a partition (12); the threaded tube (13) is connected to the air intake pipe (2) via threads; the air filter assembly is embedded in the threaded tube (13); the partition (12) is annular and fixed in the threaded tube (13); and the guide tube (8) is sealed and fixed in the partition (12).

3. A remote monitoring air compressor according to claim 1, characterized in that: A solenoid valve (9) is installed at the lower part of the flow guide tube (8).

4. A remote monitoring air compressor according to claim 1, characterized in that: A flow meter (4) is installed on the air outlet pipe (3).

5. A remote monitoring air compressor according to claim 2, characterized in that: The air filter assembly comprises a branch net (6) and a filter element (7); the branch net (6) is embedded in a threaded tube (13), and the filter element (7) is installed in the branch net (6).

Images