Spraying mechanism of high-rail gantry type barrel plating production line
By designing a water barrier structure and adjusting the height of the spray port in the spray mechanism of the high-rail gantry-type boiling plating production line, the problem of water splashing during the spraying process is solved, and the automatic collection of wastewater is realized.
Patent Information
- Application Number
- CN202420557468.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The spraying mechanism of the high-rail gantry-type boiler plating production line has a problem of water splashing during use, which makes it difficult to collect cleaning water.
A spraying mechanism including components such as water tank, water pump, water pump, water pump, water barrier structure, etc. is designed. The water barrier structure consists of a vertical plate, a water barrier side plate, a lifting baffle, etc. Through these structures, water splash can be effectively prevented, and the height of the spray port can be adjusted through the water conduit and the spray port to align with the conductive structure.
It is achieved to prevent water splashing during the spraying process, ensure that the spray port is aligned with the conductive assembly, and to automatically collect wastewater doped with the plating solution.
Smart Images

Figure CN222551492U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roller plating production lines, in particular to a spray mechanism of a high-rail gantry type roller plating production line. Background Art
[0002] The high-track gantry roller plating production line is a large-scale automated electroplating equipment. It can electroplate small metal products by roller drive. It is suitable for the processing of various metal products. There are conductive structures on both sides of the high-track gantry roller plating production line to electrolyze the plating solution. When the production line is running, the plating solution will splash onto the conductive structure. In order to prevent the conductive structure from corrosion or crystallization on the surface, it needs to be cleaned by spraying.
[0003] However, the spray mechanism currently used in the high-rail gantry barrel plating production line still has some defects in use. During the spraying process, the cleaning water sprayed directly on the conductive structure will splash, causing the clean water doped with the plating solution to splash everywhere and be difficult to collect;
[0004] Now a new type of spray mechanism of high-rail gantry type roller plating production line is proposed to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a spray mechanism for a high-rail gantry type roller plating production line to solve the problem in the above-mentioned background technology that the sprayed water splashes everywhere.
[0006] To achieve the above object, the utility model provides the following technical solutions: a spray mechanism of a high-rail gantry barrel plating production line, comprising a water tank, a water pump is fixedly connected to the top of the water tank, a water pump is fixedly connected to the input end of the water pump, the water pump runs through the top of the water tank and extends to the bottom of the water tank, and a water retaining structure for preventing water splashing is arranged at the top of the water tank;
[0007] The water retaining structure comprises a vertical plate and water retaining side plates. One end of the top of the water tank is fixedly connected with the vertical plate, and two sides of one end of the vertical plate are respectively fixedly connected with a group of water retaining side plates.
[0008] Preferably, the water retaining side plates at one end of the vertical plate are arranged symmetrically, and one end of the vertical plate and one end of the water tank are on the same vertical plane.
[0009] Preferably, the output end of the water pump is fixedly connected with a bellows, the top of the bellows is fixedly connected with a tee, both sides of the tee are respectively fixedly connected with a group of water pipes, the outside of the water pipe is movably connected with a lifting baffle, both sides of one end of the lifting baffle are fixedly connected with positioning rings, both sides of one end of the vertical plate are respectively fixedly connected with a group of slide grooves, a group of lifting grooves are respectively opened on both sides of one end of the vertical plate, the water pipe passes through the lifting groove and is fixedly connected with a spray port, one end of the lifting baffle is fixedly connected with a connecting plate, the top of one end of the vertical plate is fixedly connected with a fixing plate, and the bottom end of the fixing plate is fixedly connected with a second cylinder.
[0010] Preferably, the output end of the second cylinder is fixedly connected to the connecting plate, and the lifting baffle is slidably connected to the sliding groove.
[0011] Preferably, the water pipes on both sides of the three-way pipe are arranged symmetrically, and the positioning ring is movably connected to the water pipes.
[0012] Preferably, the top of one end of the vertical plate is fixedly connected to a mounting plate, the top of the mounting plate is fixedly connected to a first cylinder, the output end of the first cylinder passes through the mounting plate and is fixedly connected to a lifting plate, one end of the lifting plate is fixedly connected to a scraper, a group of limit grooves are respectively provided on both sides of the lifting plate, one side of the water retaining side plate is fixedly connected to a limiting strip plate, one end of the vertical plate is fixedly connected to a water guide inclined plate, the bottom of one end of the water tank is fixedly connected to a positioning groove, and the interior of the positioning groove is movably connected to a collecting groove.
[0013] Preferably, the limiting strip is slidably connected to the limiting groove, and the center line of the water guiding inclined plate and the center line of the vertical plate are on the same vertical plane.
[0014] Preferably, the scraper is slidably connected to the vertical plate, and the collecting trough is movably connected to the water tank.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the spray mechanism of the high-rail gantry type barrel plating production line not only prevents water splashing during spraying, ensures that the spray port is aligned with the conductive component, but also collects waste water doped with electroplating liquid;
[0016] (1) By providing a vertical plate, a slide, a lifting baffle and a water retaining side plate, when spraying, the spray port sprays water on the conductive structure of the high-rail gantry roller plating production line, and the vertical plate at the top of the water tank blocks one end of the conductive structure to effectively block water and prevent water splashing. The water retaining side plate at one end of the vertical plate blocks both sides to further prevent water splashing. The lifting baffle at one end of the vertical plate blocks one end of the lifting slot to prevent water from splashing out through the lifting slot, thereby preventing water splashing during spraying;
[0017] (2) By providing a vertical plate, a slide groove, a lifting baffle, a fixing plate, a second cylinder, a lifting groove, a water pipe, a positioning collar, a connecting plate, a tee pipe, a water pump, a water extraction pipe, a bellows and a spray port, when spraying, the device is placed at one end of the conductive structure, and then the second cylinder is started to drive the lifting baffle to rise through the connecting plate. When the lifting baffle rises, the water pipe and the spray port are also driven to rise, and the spray port is transported to a position aligned with the conductive structure. The slide groove at one end of the vertical plate is attached to the outside of the lifting baffle to limit the lifting baffle and ensure the stability of the spray structure. Then the water pump is started to pump water out of the water tank through the water extraction pipe for spraying, so that the height of the spray port can be adjusted to align with the conductive structure.
[0018] (3) By providing a first cylinder, a mounting plate, a water guide inclined plate, a positioning groove, a collecting groove, a limiting strip plate, a water retaining side plate, a lifting plate, a scraper and a limiting groove, during spraying, a portion of the splashed water blocked by the vertical plate will directly fall into the interior of the collecting groove, while a portion of the water adheres to the vertical plate. The first cylinder is started to push the lifting plate down, and the lifting plate drives the scraper to fit on the surface of the vertical plate to scrape off the water adhered to the vertical plate, and finally flows into the interior of the collecting groove through the water guide inclined plate. After that, the collecting groove can be taken out from the interior of the positioning groove to clean the wastewater, thereby realizing automatic collection of wastewater. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;
[0020] Figure 2 It is a rear view structural schematic diagram of the utility model;
[0021] Figure 3 This is a schematic diagram of the lifting plate of the utility model when viewed from above;
[0022] Figure 4 It is a schematic diagram of the top view structure of the collecting tank of the utility model.
[0023] In the figure: 1. water tank; 2. vertical plate; 3. slide; 4. lifting baffle; 5. fixed plate; 6. first cylinder; 7. second cylinder; 8. lifting groove; 9. water guide pipe; 10. positioning collar; 11. connecting plate; 12. three-way pipe; 13. water pump; 14. water suction pipe; 15. bellows; 16. mounting plate; 17. spray nozzle; 18. water guide inclined plate; 19. positioning groove; 20. collecting groove; 21. limiting strip plate; 22. water retaining side plate; 23. lifting plate; 24. scraper; 25. limiting groove. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Example 1: Please refer to Figure 1-4 A spray mechanism of a high-rail gantry barrel plating production line includes a water tank 1, a water pump 13 is fixedly connected to the top of the water tank 1, a water pump 14 is fixedly connected to the input end of the water pump 13, the water pump 14 passes through the top of the water tank 1 and extends to the bottom of the water tank 1, and a water retaining structure for preventing water splashing is arranged at the top of the water tank 1;
[0026] The water retaining structure includes a vertical plate 2 and a water retaining side plate 22. One end of the top of the water tank 1 is fixedly connected to the vertical plate 2, and both sides of one end of the vertical plate 2 are respectively fixedly connected to a group of water retaining side plates 22;
[0027] The water retaining side plate 22 at one end of the vertical plate 2 is arranged symmetrically, and one end of the vertical plate 2 and one end of the water tank 1 are on the same vertical plane;
[0028] Specifically, Figure 1 and Figure 2 As shown, during spraying, the spray port 17 sprays water on the conductive structure of the high-rail gantry roller plating production line, and the vertical plate 2 at the top of the water tank 1 blocks one end of the conductive structure to effectively block water and prevent water splashing. The water-blocking side plates 22 at one end of the vertical plate 2 block both sides to further prevent water splashing. The lifting baffle 4 at one end of the vertical plate 2 blocks one end of the lifting groove 8 to prevent water from splashing out through the lifting groove 8, thereby preventing water from splashing during spraying.
[0029] Embodiment 2: The output end of the water pump 13 is fixedly connected with a bellows 15, the top of the bellows 15 is fixedly connected with a tee pipe 12, the two sides of the tee pipe 12 are respectively fixedly connected with a group of water pipes 9, the outside of the water pipe 9 is movably connected with a lifting baffle 4, the two sides of one end of the lifting baffle 4 are fixedly connected with a positioning collar 10, the two sides of one end of the vertical plate 2 are respectively fixedly connected with a group of slide grooves 3, the two sides of one end of the vertical plate 2 are respectively provided with a group of lifting grooves 8, the water pipe 9 passes through the lifting grooves 8 and is fixedly connected with a spray port 17, one end of the lifting baffle 4 is fixedly connected with a connecting plate 11, the top of one end of the vertical plate 2 is fixedly connected with a fixed plate 5, and the bottom end of the fixed plate 5 is fixedly connected with a second cylinder 7;
[0030] The output end of the second cylinder 7 is fixedly connected to the connecting plate 11, and the lifting baffle 4 is slidably connected to the slide groove 3;
[0031] The water pipes 9 on both sides of the tee pipe 12 are arranged symmetrically, and the positioning ring 10 is movably connected to the water pipes 9;
[0032] Specifically, Figure 1 and Figure 2 As shown, when spraying, the device is placed at one end of the conductive structure, and then the second cylinder 7 is started to drive the lifting baffle 4 to rise through the connecting plate 11. When the lifting baffle 4 is raised, the water pipe 9 and the spray port 17 are also driven to rise, and the spray port 17 is transported to a position aligned with the conductive structure, and the slide groove 3 at one end of the vertical plate 2 is attached to the outside of the lifting baffle 4 to limit the lifting baffle 4 to ensure the stability of the spray structure, and then the water pump 13 is started to pump out the water inside the water tank 1 through the pumping pipe 14 for spraying, so that the height of the spray structure can be adjusted to align with the conductive structure.
[0033] Embodiment 3: The top of one end of the vertical plate 2 is fixedly connected with a mounting plate 16, the top of the mounting plate 16 is fixedly connected with a first cylinder 6, the output end of the first cylinder 6 passes through the mounting plate 16 and is fixedly connected with a lifting plate 23, one end of the lifting plate 23 is fixedly connected with a scraper 24, a group of limiting grooves 25 are respectively opened on both sides of the lifting plate 23, one side of the water retaining side plate 22 is fixedly connected with a limiting strip plate 21, one end of the vertical plate 2 is fixedly connected with a water guide inclined plate 18, the bottom of one end of the water tank 1 is fixedly connected with a positioning groove 19, and the inside of the positioning groove 19 is movably connected with a collecting groove 20;
[0034] The limiting strip plate 21 is slidably connected to the limiting groove 25, and the center line of the water guide inclined plate 18 and the center line of the vertical plate 2 are in the same vertical plane;
[0035] The scraper 24 is slidably connected to the vertical plate 2, and the collecting trough 20 is movably connected to the water tank 1;
[0036] Specifically, Figure 2 , Figure 3 and Figure 4 As shown, during spraying, part of the splashed water blocked by the vertical plate 2 will directly fall into the interior of the collecting tank 20, while part of the water adheres to the vertical plate 2. The first cylinder 6 is started to push the lifting plate 23 down, and the lifting plate 23 drives the scraper 24 to fit the surface of the vertical plate 2 to scrape off the water attached to the vertical plate 2, and finally flows into the interior of the collecting tank 20 through the water guide inclined plate 18. After that, the collecting tank 20 can be taken out from the inside of the positioning groove 19 to clean the wastewater, thereby realizing automatic collection of wastewater.
[0037] Working principle: When the utility model is in use, the device is placed at one end of the conductive structure, and then the second cylinder 7 is started to drive the lifting baffle 4 to rise through the connecting plate 11. When the lifting baffle 4 is raised, the water guide pipe 9 and the spray port 17 are also driven to rise, and the spray port 17 is transported to the position aligned with the conductive structure, and the slide groove 3 at one end of the vertical plate 2 is attached to the outside of the lifting baffle 4 to limit the lifting baffle 4 to ensure the stability of the spray structure, and then the water pump 13 is started to pump out the water inside the water tank 1 through the water pumping pipe 14 for spraying. When spraying, the spray port 17 sprays water on the conductive structure of the high-rail gantry roller plating production line, and the vertical plate 2 at the top of the water tank 1 blocks the guide pipe 9 and the spray port 17. One end of the electrical structure can effectively block water and prevent water from splashing. The water-blocking side plate 22 at one end of the vertical plate 2 can further prevent water from splashing on both sides. The lifting baffle 4 at one end of the vertical plate 2 can block one end of the lifting groove 8 to prevent water from splashing out through the lifting groove 8. Part of the splashed water blocked by the vertical plate 2 will directly fall into the interior of the collecting groove 20, while part of the water adheres to the vertical plate 2. The first cylinder 6 is started to push the lifting plate 23 down. The lifting plate 23 drives the scraper 24 to fit the surface of the vertical plate 2 to scrape off the water attached to the vertical plate 2, and finally flows into the interior of the collecting groove 20 through the water guide inclined plate 18. After that, the collecting groove 20 can be taken out from the inside of the positioning groove 19 to clean the waste water.
Claims
1. A spray mechanism for a high-rail gantry type barrel plating production line, comprising a water tank (1), characterized in that: The top of the water tank (1) is fixedly connected to a water pump (13); the input end of the water pump (13) is fixedly connected to a water pumping pipe (14); the water pumping pipe (14) passes through the top of the water tank (1) and extends to the bottom of the water tank (1); the top of the water tank (1) is provided with a water retaining structure for preventing water from splashing; The water retaining structure comprises a vertical plate (2) and water retaining side plates (22); one end of the top of the water tank (1) is fixedly connected to the vertical plate (2); and both sides of one end of the vertical plate (2) are respectively fixedly connected to a group of water retaining side plates (22).
2. The spray mechanism of the high-rail gantry type barrel plating production line according to claim 1 is characterized in that: The water retaining side plates (22) at one end of the vertical plate (2) are arranged symmetrically, and one end of the vertical plate (2) and one end of the water tank (1) are on the same vertical plane.
3. The spray mechanism of the high-rail gantry barrel plating production line according to claim 1 is characterized in that: The output end of the water pump (13) is fixedly connected with a bellows (15), the top of the bellows (15) is fixedly connected with a three-way pipe (12), the two sides of the three-way pipe (12) are respectively fixedly connected with a group of water pipes (9), the outside of the water pipe (9) is movably connected with a lifting baffle (4), the two sides of one end of the lifting baffle (4) are fixedly connected with a positioning ring (10), the two sides of one end of the vertical plate (2) are respectively fixedly connected with a group of slide grooves (3), the two sides of one end of the vertical plate (2) are respectively provided with a group of lifting grooves (8), the water pipe (9) passes through the lifting grooves (8) and is fixedly connected with a spray port (17), one end of the lifting baffle (4) is fixedly connected with a connecting plate (11), the top of one end of the vertical plate (2) is fixedly connected with a fixed plate (5), and the bottom of the fixed plate (5) is fixedly connected with a second cylinder (7).
4. The spray mechanism of the high-rail gantry type barrel plating production line according to claim 3 is characterized in that: The output end of the second cylinder (7) is fixedly connected to the connecting plate (11), and the lifting baffle (4) is slidably connected to the sliding groove (3).
5. The spray mechanism of the high-rail gantry type barrel plating production line according to claim 3 is characterized in that: The water pipes (9) on both sides of the three-way pipe (12) are arranged symmetrically, and the positioning ring (10) is movably connected to the water pipes (9).
6. The spray mechanism of the high-rail gantry type barrel plating production line according to claim 1 is characterized in that: The top of one end of the vertical plate (2) is fixedly connected to a mounting plate (16), the top of the mounting plate (16) is fixedly connected to a first cylinder (6), the output end of the first cylinder (6) passes through the mounting plate (16) and is fixedly connected to a lifting plate (23), one end of the lifting plate (23) is fixedly connected to a scraper (24), a group of limiting grooves (25) are respectively provided on both sides of the lifting plate (23), one side of the water retaining side plate (22) is fixedly connected to a limiting strip plate (21), one end of the vertical plate (2) is fixedly connected to a water guide inclined plate (18), the bottom of one end of the water tank (1) is fixedly connected to a positioning groove (19), and the interior of the positioning groove (19) is movably connected to a collecting groove (20).
7. The spray mechanism of the high-rail gantry type barrel plating production line according to claim 6 is characterized in that: The limiting strip plate (21) is slidably connected to the limiting groove (25), and the center line of the water guide inclined plate (18) and the center line of the vertical plate (2) are on the same vertical plane.
8. The spray mechanism of the high-rail gantry type barrel plating production line according to claim 6 is characterized in that: The scraper (24) is slidably connected to the vertical plate (2), and the collecting trough (20) is movably connected to the water tank (1).