Full-automatic production device for etched foil
By designing a fully automatic production device for corrosive foils using electromagnet traction and rolling support components, the problems of traditional foil jointing methods and poor riveting effects are solved, and efficient automatic riveting and automatic replacement of support pads are achieved, which improves production efficiency and equipment life.
Patent Information
- Application Number
- CN202421227109.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The traditional corrosive foil jointing method is laborious, low efficiency and difficult to control the hammer force. The existing automatic foil jointing device cannot deform due to the setting of stainless steel plates, which affects the riveting effect.
A fully automatic production device for corrosion foil is designed, using an electromagnet traction mechanism to drive the foil pressure plate downward, the prism teeth press downward, and the foil is deformed by rolling support components to improve the riveting effect. The device is also equipped with a power-on counter and a PLC control module to realize automatic replacement of support pads.
The efficient automatic riveting of corroded foil is achieved, which improves the riveting effect, reduces the labor and inefficiency of manual operation, and extends the service life of the device by automatically replacing the support pads.
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Figure CN222551878U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of corrosion foil production, in particular to a fully automatic corrosion foil production device. Background Art
[0002] In order to ensure the continuity of processing, the production line of etching foil needs to quickly connect one roll of etching foil before the production is completed. The traditional way of connecting foil is to manually use a foil hammer to knock the joint position of two rolls of etching foil, so that the etching foil to be used and the etching foil being produced have a mutual riveting effect, thereby realizing the roll replacement of aluminum foil. This method is laborious and inefficient, and it is difficult to control the strength of the hammer in the manual knocking method.
[0003] With the development of technology, the corrosion foil can now be automatically spliced during production and processing, and there are many ways to splice foil. For example, the automatic foil splicing device with the Chinese utility model patent application number 201420094790.X has a rectangular foil pressing plate and a plurality of tapered prismatic teeth evenly distributed on the side facing the foil splicing seat. The foil pressing plate has a large contact area with the foil, and the foil can be riveted together with one or two presses.
[0004] However, in the above patented technology, the foil receiving seat is rectangular and a stainless steel plate is provided on the upper surface. Generally, riveting requires that the upper and lower layers of materials be depressed downward and stuck together when pressed, while the setting of the stainless steel plate prevents the foil from deforming downward when squeezed, which also makes it impossible for the upper and lower layers of foil to be well riveted together. Utility Model Content
[0005] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a fully automatic production device for etching foil to solve the above problems.
[0006] To achieve the above-mentioned purpose, the utility model provides a fully automatic production device for etching foil, including a foil connecting base, the top of the foil connecting base is connected to a foil pressing plate through a spring, the lower surface of the foil pressing plate is fixed with prismatic teeth, and an electromagnet traction mechanism is provided between the foil pressing plate and the foil connecting base to drive the foil pressing plate to move downward, the surface of the foil connecting base is provided with a supporting assembly for supporting the etching foil, and the supporting assembly includes a roller moving belt rollingly arranged on the foil connecting base and a supporting cushion fixed on the surface of the roller moving belt.
[0007] Preferably, a groove is embedded in the surface of the foil connection base, two rollers are installed at both ends of the groove through two brackets, and two ends of the roller moving belt are respectively connected to the two rollers in a rolling manner.
[0008] Preferably, the roller conveyor belt is a closed loop structure.
[0009] Preferably, the roller conveyor belt is an open-loop structure, and both ends of the roller conveyor belt are fixedly connected to two rollers respectively.
[0010] Preferably, a motor is fixed on one of the brackets, and the motor is drivingly connected to the corresponding roller.
[0011] Preferably, a support plate for supporting below the roller moving belt is fixed to the mouth of the groove.
[0012] Preferably, the foil connection base is equipped with a power-on counter.
[0013] Compared with the prior art, the utility model has the following benefits:
[0014] 1) When the utility model is used, the fully automatic production device for etching foil overlaps the etching foil being processed with the etching foil waiting to be processed, and then energizes the electromagnet traction mechanism, so that the foil pressing plate moves downward to drive the prismatic teeth to squeeze the etching foil downward, so that the foils are automatically riveted together, and there is no need to use a foil joining hammer for hammering connection like in traditional operations, which is convenient and efficient;
[0015] 2) The utility model of the fully automatic production device for etching foil retains the basic characteristics of the existing etching foil joint structure, and replaces the stainless steel plate of the existing foil joint structure with a rolling support pad. The advantage of this is that the etching foil can be deformed when being squeezed by the prismatic teeth, thereby improving the riveting effect between the two layers of etching foil. In addition, since the support pad is installed on the roller moving belt, the position of the support pad can be adjusted by the roller moving belt after a period of use, and the support pad under the prismatic teeth can be replaced;
[0016] 3) In the fully automatic production device for etching foil of the utility model, a power-on counter is installed on the foil connection base, and the power-on counter is connected to the PLC control module. The power-on counter is used to count the number of times the electromagnet is powered on, which is the number of times the prismatic teeth squeeze the supporting pad. After reaching a certain number of times, the power-on counter sends a signal to the PLC control module, and the PLC control module controls the motor to start, thereby realizing automatic replacement of the supporting pad. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0019] Figure 2 This is a structural schematic diagram of the first embodiment of the utility model.
[0020] Figure 3 This is a structural schematic diagram of the second embodiment of the utility model.
[0021] Figure 4 This is a schematic diagram of the module control structure for automatically replacing the supporting cushion of the utility model.
[0022] In the figure: 10, foil receiving base; 11, groove; 12, bracket; 13, roller; 14, motor; 15, support plate; 20, spring; 30, foil pressing plate; 40, prismatic teeth; 50, electromagnet traction mechanism; 60, support assembly; 61, conveyor belt; 70, power-on counter. DETAILED DESCRIPTION
[0023] The following is combined with Figure 1-4 The specific implementation modes of the present utility model are further described in detail.
[0024] Depend on Figure 1-4 The utility model provides a fully automatic production device for etching foil, comprising a foil connection base 10, wherein a foil pressing plate 30 is connected to the top of the foil connection base 10 through a spring 20, a prismatic tooth 40 is fixed to the lower surface of the foil pressing plate 30, and an electromagnet traction mechanism 50 is provided between the foil pressing plate 30 and the foil connection base 10 to drive the foil pressing plate 30 to move downward, and a support assembly 60 for supporting the etching foil is provided on the surface of the foil connection base 10. When in use, the etching foil being processed and the etching foil waiting to be processed are overlapped together, and then the electromagnet traction mechanism 50 is used to drive the foil pressing plate 30 to move downward. When the power is turned on, the foil pressing plate 30 moves downward to drive the prismatic teeth 40 to press the corrosion foil downward, so that the foils are riveted together. The above structure is an existing corrosion foil joining structure. For details, please refer to the automatic foil joining device of the Chinese utility model patent application No. 201420094790.X. This embodiment will not be described in detail. In the above existing structure, the support assembly 60 is a stainless steel plate, so that the corrosion foil cannot be deformed and combined together due to the extrusion of the prismatic teeth 40. Therefore, the utility model makes improvements on this, and the key improvements are:
[0025] The support assembly 60 includes a roller moving belt 61 rollingly set on the foil connecting base 10 and a support pad 62 fixed on the surface of the roller moving belt 61. The support pad 62 can be a rubber pad structure. The rubber pad has good deformation ability and will not be easily damaged when squeezed by the prismatic teeth 40. The connection between the support pad 62 and the roller moving belt 61 can be fixed by gluing or connected by a structure such as Velcro.
[0026] When in use, the corrosion foil is supported by the support pad 62, which can make the corrosion foil deform when squeezed by the prismatic teeth 40, thereby improving the riveting effect between the two layers of corrosion foil. In addition, since the support pad 62 is installed on the roller moving belt 61, the position of the support pad 62 can be adjusted by the roller moving belt 61 after a period of use, and the support pad 62 under the prismatic teeth 40 can be replaced.
[0027] Specifically, a groove 11 is embedded in the surface of the foil connecting base 10, two brackets 12 are fixed at both ends of the groove 11, and two rollers 13 are rotatably installed at both ends of the groove 11 through the two brackets 12. The two ends of the roller moving belt 61 are respectively connected to the two rollers 13 in a rolling manner, and the movement of the roller moving belt 61 is achieved by the rotation of the roller 13.
[0028] In this embodiment, the roller conveyor belt 61 is a closed loop structure, that is, both ends of the roller conveyor belt 61 are sleeved on two rollers 13 .
[0029] A motor 14 is fixed on one of the brackets, and the motor 14 is drivingly connected to the corresponding roller 13 . By connecting the external power supply of the motor 14 , the roller moving belt 61 can be driven to rotate by the rotation of the roller 13 .
[0030] In order to provide good support for the support cushion 62 and ensure the extrusion effect of the corrosion foil, a support plate 15 for supporting the bottom of the roller moving belt 61 is fixed at the mouth of the groove 11. The setting of the support plate 15 can provide rigid support for the support cushion 62 to prevent the support cushion 62 from collapsing downward during extrusion.
[0031] The foil connecting base 10 is equipped with a power-on counter 70, which is connected to the PLC control module. The power-on counter 70 is used to count the number of times the electromagnet is powered on, which is the number of times the prismatic teeth 40 squeeze the supporting pad 62. After reaching a certain number of times, the power-on counter 70 sends a signal to the PLC control module, and the PLC control module controls the motor 14 to start, thereby realizing automatic replacement of the supporting pad 62.
[0032] Embodiment 2:
[0033] Please refer to Figure 3The structure of the second embodiment is roughly the same as that of the embodiment, except that the roller moving belt 61 is an open-loop structure, that is, the two ends of the roller moving belt 61 are separated, and the two ends of the roller moving belt 61 are respectively fixedly connected to the two rollers 13. It can be understood that at the beginning, most of the roller moving belt 61 is wound on one of the rollers 13 (the roller 13 on the right side shown in the figure), and the other roller 13 is driven to rotate by the motor 14, which can drive the roller moving belt 61 to gradually wind from the right roller 13 to the other roller 13. This process is also the replacement process of the rolling moving belt 61. Compared with the first embodiment, the advantage is that a larger length of the support cushion 62 can be wound.
[0034] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A fully automatic production device for etching foil, comprising a foil connection base (10), wherein a foil pressing plate (30) is connected to the top of the foil connection base (10) via a spring (20), a prismatic tooth (40) is fixed to the bottom surface of the foil pressing plate (30), and an electromagnet traction mechanism (50) is provided between the foil pressing plate (30) and the foil connection base (10) for driving the foil pressing plate (30) to move downward, characterized in that: A support assembly (60) for supporting the corrosion foil is provided on the surface of the foil connection base (10), and the support assembly (60) comprises a roller moving belt (61) rollingly arranged on the foil connection base (10) and a support cushion (62) fixed on the surface of the roller moving belt (61).
2. The fully automatic production device for etching foil according to claim 1 is characterized in that: A groove (11) is embedded in the surface of the foil connection base (10), two rollers (13) are mounted at both ends of the groove (11) via two brackets (12), and the two ends of the roller moving belt (61) are respectively connected in a rolling manner to the two rollers (13).
3. The fully automatic production device for etching foil according to claim 2 is characterized in that: The roller moving belt (61) is a closed loop structure.
4. The fully automatic production device for etching foil according to claim 2 is characterized in that: The roller moving belt (61) is an open-loop structure, and both ends of the roller moving belt (61) are respectively fixedly connected to two rollers (13).
5. A fully automatic production device for etching foil according to any one of claims 3 or 4, characterized in that: A motor (14) is fixed on one of the brackets, and the motor (14) is drivingly connected to the corresponding roller (13).
6. A fully automatic production device for etching foil according to any one of claims 3 or 4, characterized in that: A support plate (15) for supporting below the roller moving belt (61) is fixed to the mouth of the groove (11).
7. The fully automatic production device for etching foil according to claim 5 is characterized in that: The foil connection base (10) is equipped with a power-on counter (70).
Citation Information
Patent Citations
Automatic foil riveting device
CN203754066U