Multi-station pressing machine for malleable cast iron castings
By designing the installation mechanism and rotating mechanism in the Magang casting multi-station press, the easy installation and disassembly of the pressing block is achieved, and the problem of inconvenient replacement of the pressing head is solved, reducing processing costs and improving maintenance efficiency.
Patent Information
- Application Number
- CN202420431701.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-06
AI Technical Summary
In multi-station presses, when the compressed head is damaged, it is not convenient to replace the individual compressed head, resulting in an increase in processing costs.
A multi-station press of Masteel castings is designed, using an installation mechanism and a rotating mechanism. Through the coordination of positioning gears and positioning blocks, the pressure blocks are easily installed and disassembled, which is convenient for the replacement of a single pressure block.
Through this design, damaged press blocks can be replaced easily, reducing processing costs and improving the maintenance efficiency of presses.
Smart Images

Figure CN222552052U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pressing machines, in particular to a multi-station pressing machine for malleable cast iron castings. Background Art
[0002] Malleable cast iron is commonly known as malleable iron. The production process of malleable iron is: first, it is cast into white cast iron parts, then it is subjected to forgeable annealing (forgeable annealing decomposes cementite into flocculent graphite) to obtain forgeable cast iron parts, and then it is pressed into shape through a pressing process. A pressing machine is required to press malleable cast iron castings.
[0003] Among them, in order to improve the pressing efficiency, a multi-station pressing machine is often used to press malleable cast iron castings in actual use. For example, the utility model patent with publication number CN218340766U discloses a malleable cast iron casting pressing machine, which includes a bottom plate and a U-shaped bracket fixed on the top surface of the bottom plate, two cylinders are symmetrically fixed on both sides of the top bottom surface of the U-shaped bracket, and the output ends of the two cylinders are fixedly connected to a cross plate, and a plurality of equidistantly distributed lower pressing blocks are fixed on the bottom surface of the cross plate, and a fixed block is provided between two adjacent lower pressing blocks; The utility model provides a locking mechanism in the lower pressing block. When the workpiece to be processed is placed in the die cavity, the fixed block above the die cavity can be locked accordingly, so that when the cross plate is driven by the cylinder to move downward, only the locked lower pressing block can drive the fixed block to move downward, that is, the fixed block drives the bottom punching plate to punch downward, and then the cylinder drives the cross plate to move up, while other workpieces can continue to be punched in other die cavities for the next time, which is convenient for workers to take out the workpiece that has just been punched from the die cavity, and can complete the pressing and taking out of multiple workpieces at the same time, thereby improving the processing efficiency.
[0004] However, during the operation of the multi-station pressing machine, since the pressing work is performed by multiple pressing heads, the multiple pressing heads are fixed on the working plate. When one of the pressing heads is damaged, the multiple pressing heads need to be replaced at the same time, which increases the processing cost. Utility Model Content
[0005] The utility model provides a multi-station pressing machine for malleable cast iron castings, which solves the problem in the related art that it is inconvenient to replace a single pressing head when the pressing head is damaged.
[0006] The technical solution of the utility model is as follows: a multi-station pressing machine for malleable cast iron castings, comprising a base, a support plate, a top plate, a cross plate, a mounting seat, a pressing block, a mounting mechanism and a pressing seat;
[0007] The support plates are fixedly arranged on both sides of the base;
[0008] The top plate is fixedly arranged between the support plates;
[0009] The transverse plate is slidably arranged between the support plates, and a hydraulic rod is fixedly arranged between the transverse plate and the top plate;
[0010] The mounting seats are provided in plurality, and the plurality of mounting seats are fixedly arranged on the horizontal plate;
[0011] The pressing block is arranged on one side of the mounting seat;
[0012] The mounting mechanism is disposed between the pressing block and the mounting seat, and is used for mounting and disassembling the pressing block;
[0013] The pressing seat is fixedly arranged on the base, and a pressing groove is provided on the pressing seat at a position corresponding to the pressing block.
[0014] Preferably, the mounting mechanism comprises:
[0015] A mounting groove, the mounting groove is provided on the mounting seat;
[0016] A support column, wherein the support column is fixedly disposed on the pressing block;
[0017] A support plate, the support plate is fixedly disposed on the support column;
[0018] A mounting post, the mounting post being fixedly disposed on the support plate, the mounting post being adapted to the shape of the mounting slot;
[0019] A positioning mechanism is arranged in the mounting seat and is used for positioning between the mounting groove and the mounting column.
[0020] Furthermore, the positioning mechanism includes:
[0021] A first positioning groove, wherein a plurality of the first positioning grooves are provided, and the plurality of the first positioning grooves are provided on the side wall of the mounting column;
[0022] a second positioning groove, the second positioning groove corresponding to the first positioning groove and arranged on the side wall of the installation groove;
[0023] a positioning gear, the positioning gear being rotatably disposed in the second positioning groove;
[0024] A positioning block, wherein the positioning block is fixedly arranged on the positioning gear;
[0025] A rotating mechanism is arranged in the mounting seat and is used to control the positioning gear to rotate.
[0026] Furthermore, the rotating mechanism includes:
[0027] an annular groove, the annular groove is disposed in the mounting seat, the annular groove is communicated with the second positioning groove;
[0028] A conducting groove, the conducting groove corresponding to the second positioning groove is opened on the inner wall of the annular groove;
[0029] An externally threaded tube, the externally threaded tube being slidably disposed in the annular groove;
[0030] A rack, the rack being fixedly arranged on the externally threaded tube corresponding to the conducting groove;
[0031] Wherein, the rack is meshed with the positioning gear;
[0032] A driving mechanism is arranged on the mounting seat and is used to control the movement of the externally threaded tube.
[0033] Furthermore, the driving mechanism comprises:
[0034] A driving groove, the driving groove is arranged in an annular shape, the driving groove is opened on the mounting seat, and the driving groove is communicated with the annular groove;
[0035] A driving ring, the driving ring is rotatably disposed in the driving groove, the inner wall of the driving ring is provided with an internal thread, and the driving ring is meshed with the external threaded tube through the internal thread;
[0036] A first hand wheel is fixedly disposed on the outer wall of the driving ring.
[0037] On the basis of the above scheme, a clamping mechanism is also included for clamping and fixing the malleable cast iron casting, and the clamping mechanism includes:
[0038] A clamping opening, the clamping opening being arranged on a side wall of the pressing groove;
[0039] A clamping column, wherein the clamping column is slidably disposed in the clamping opening;
[0040] A clamping block, wherein the clamping block is fixedly disposed on the clamping column and is slidably connected to a side wall of the pressing groove;
[0041] A clamping spring, wherein the clamping spring is sleeved on the clamping column, and the two ends of the clamping spring are respectively fixedly connected to the clamping block and the side wall of the pressing groove;
[0042] A second hand wheel, wherein the second hand wheel is fixedly disposed on the clamping column.
[0043] The working principle and beneficial effects of the utility model are:
[0044] 1. In the utility model, through the setting of the installation mechanism, after the installation column is inserted into the installation groove, the positioning gear can be controlled to rotate through the rotating mechanism, thereby driving the positioning block to extend into the first positioning groove, so that the installation of the pressure block is realized through the cooperation between the positioning block and the first positioning groove, and the cooperation between the support plate and the side wall of the mounting seat. At the same time, the positioning block is controlled to be moved away from the first positioning groove to facilitate the disassembly of the pressure block, thereby facilitating the replacement of the pressure block;
[0045] 2. In the utility model, the setting of the rotating mechanism facilitates the rotation of the first hand wheel to drive the driving ring to rotate, and at the same time, the threaded cooperation between the driving ring and the externally threaded tube drives the externally threaded tube and the rack to move, and at the same time, the meshing of the rack and the positioning gear drives the positioning gear to rotate;
[0046] 3. In the utility model, by setting the clamping mechanism, after the malleable cast iron casting is placed in the pressing groove, the clamping block can clamp and fix the malleable cast iron casting under the action of the clamping spring, thereby improving the pressing stability;
[0047] 4. In the utility model, through the arrangement of the base, the support plate, the top plate, the cross plate, the mounting seat, the pressing block, the mounting mechanism and the pressing seat, it is convenient to install the pressing block through the cooperation between the positioning block and the first positioning groove, and the cooperation between the support plate and the side wall of the mounting seat. At the same time, the positioning block is controlled to be moved away from the first positioning groove to facilitate the disassembly of the pressing block, thereby facilitating the replacement of the pressing block, thereby solving the problem in the related art that it is inconvenient to replace a single pressing head when the pressing head is damaged. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0049] Figure 1 It is a schematic diagram of the structure of the utility model;
[0050] Figure 2 This is a schematic diagram of the structure of the mounting seat of the utility model;
[0051] Figure 3 This is a schematic diagram of the structure of the pressing block of the utility model;
[0052] Figure 4 It is a schematic diagram of the cross-sectional structure of the pressing seat of the utility model.
[0053] In the figure: 1. base; 2. support plate; 3. top plate; 4. cross plate; 5. mounting seat; 6. pressure block; 7. pressure seat; 8. mounting groove; 9. support column; 10. support plate; 11. mounting column; 12. first positioning groove; 13. positioning gear; 14. positioning block; 15. external threaded pipe; 16. rack; 17. drive ring; 18. first hand wheel; 19. clamping column; 20. clamping block; 21. second hand wheel. DETAILED DESCRIPTION
[0054] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0055] like Figure 1~Figure 4 As shown, this embodiment proposes a multi-station pressing machine for malleable cast iron castings, including a base 1, a support plate 2, a top plate 3, a cross plate 4, a mounting seat 5, a pressing block 6, a mounting mechanism and a pressing seat 7. The support plate 2 is fixedly arranged on both sides of the base 1, the top plate 3 is fixedly arranged between the support plates 2, the cross plate 4 is slidably arranged between the support plates 2, a hydraulic rod is fixedly arranged between the cross plate 4 and the top plate 3, a plurality of mounting seats 5 are arranged, and a plurality of mounting seats 5 are fixedly arranged on the cross plate 4, the pressing block 6 is arranged on one side of the mounting seat 5, and the mounting mechanism is arranged between the pressing block 6 and the mounting seat 5 for installing and disassembling the pressing block 6, and the pressing seat 7 is fixedly arranged on the base 1, and a pressing groove is opened on the pressing seat 7 at a position corresponding to the pressing block 6.
[0056] Among them, the mounting mechanism includes a mounting groove 8, a support column 9, a support plate 10, a mounting column 11 and a positioning mechanism. The mounting groove 8 is opened on the mounting seat 5, the support column 9 is fixedly set on the pressing block 6, the support plate 10 is fixedly set on the support column 9, the mounting column 11 is fixedly set on the support plate 10, the mounting column 11 is adapted to the shape of the mounting groove 8, and the positioning mechanism is arranged in the mounting seat 5 for positioning the mounting groove 8 and the mounting column 11. The positioning mechanism includes a first positioning groove 12, a second positioning groove, a positioning gear 13, a positioning block 14 and a rotating mechanism. A plurality of first positioning grooves 12 are opened, and a plurality of first positioning grooves 12 are opened on the side wall of the mounting column 11. The second positioning groove is opened on the side wall of the mounting groove 8 corresponding to the first positioning groove 12. The positioning gear 13 is rotatably set in the second positioning groove. The positioning block 14 is fixedly set on the positioning gear 13. The rotating mechanism is arranged in the mounting seat 5 for controlling the positioning gear 13 to rotate.
[0057] Specifically, after the mounting column 11 is inserted into the mounting groove 8, the positioning gear 13 can be controlled to rotate through the rotating mechanism, thereby driving the positioning block 14 to extend into the first positioning groove 12, so that the installation of the pressure block 6 is achieved through the cooperation between the positioning block 14 and the first positioning groove 12, and the cooperation between the support plate 10 and the side wall of the mounting seat 5. At the same time, the positioning block 14 is controlled to be removed from the first positioning groove 12 to facilitate the disassembly of the pressure block 6, thereby facilitating the replacement of the pressure block 6.
[0058] Among them, the rotating mechanism includes an annular groove, a conducting groove, an externally threaded tube 15, a rack 16 and a driving mechanism. The annular groove is arranged in the mounting seat 5, the annular groove is connected with the second positioning groove, the conducting groove is arranged on the inner wall of the annular groove corresponding to the second positioning groove, the externally threaded tube 15 is slidably arranged in the annular groove, the rack 16 is fixedly arranged on the externally threaded tube 15 corresponding to the conducting groove, wherein the rack 16 is meshed with the positioning gear 13, the driving mechanism is arranged on the mounting seat 5, and is used to control the movement of the externally threaded tube 15, the driving mechanism includes a driving groove, a driving ring 17 and a first hand wheel 18, the driving groove is arranged in an annular shape, the driving groove is arranged on the mounting seat 5, the driving groove is connected with the annular groove, the driving ring 17 is rotatably arranged in the driving groove, the inner wall of the driving ring 17 is provided with an internal thread, the driving ring 17 is meshed with the externally threaded tube 15 through the internal thread, and the first hand wheel 18 is fixedly arranged on the outer wall of the driving ring 17.
[0059] Specifically, the rotation of the first hand wheel 18 drives the drive ring 17 to rotate, and the threaded cooperation between the drive ring 17 and the externally threaded tube 15 drives the externally threaded tube 15 and the rack 16 to move, and the meshing of the rack 16 and the positioning gear 13 drives the positioning gear 13 to rotate.
[0060] Among them, it also includes a clamping mechanism for clamping and fixing the malleable cast iron casting, the clamping mechanism includes a clamping port, a clamping column 19, a clamping block 20, a clamping spring and a second hand wheel 21, the clamping port is opened on the side wall of the pressing groove, the clamping column 19 is slidably set in the clamping port, the clamping block 20 is fixedly set on the clamping column 19, the clamping block 20 is slidably connected to the side wall of the pressing groove, the clamping spring is sleeved on the clamping column 19, the two ends of the clamping spring are respectively fixedly connected to the clamping block 20 and the side wall of the pressing groove, and the second hand wheel 21 is fixedly set on the clamping column 19.
[0061] Specifically, the operator pulls the second hand wheel 21, thereby driving the clamping block 20 to move through the clamping column 19, and releases the second hand wheel 21 after placing the malleable cast iron casting in the pressing groove, so that the clamping block 20 can clamp and fix the malleable cast iron casting under the action of the clamping spring, thereby improving the pressing stability.
[0062] In this embodiment, after the mounting column 11 is inserted into the mounting groove 8, the operator drives the driving ring 17 to rotate by rotating the first hand wheel 18, and at the same time drives the external threaded tube 15 and the rack 16 to move through the threaded cooperation between the driving ring 17 and the external threaded tube 15, and at the same time drives the positioning gear 13 to rotate through the meshing of the rack 16 and the positioning gear 13, thereby driving the positioning block 14 to extend into the first positioning groove 12, so that the installation of the pressure block 6 is achieved through the cooperation between the positioning block 14 and the first positioning groove 12, and the cooperation between the support plate 10 and the side wall of the mounting seat 5, and at the same time, the positioning block 14 is controlled to be removed from the first positioning groove 12 to facilitate the disassembly of the pressure block 6, thereby facilitating the replacement of the pressure block 6.
[0063] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A multi-station pressing machine for malleable cast iron castings, characterized in that: include: Base (1); Support plates (2), the support plates (2) being fixedly arranged on both sides of the base (1); A top plate (3), the top plate (3) being fixedly arranged between the support plates (2); A transverse plate (4), the transverse plate (4) being slidably arranged between the support plates (2), and a hydraulic rod being fixedly arranged between the transverse plate (4) and the top plate (3); A mounting seat (5), wherein the mounting seat (5) is provided in plurality, and the plurality of mounting seats (5) are fixedly arranged on the transverse plate (4); A pressing block (6), the pressing block (6) being arranged on one side of the mounting seat (5); An installation mechanism, the installation mechanism being arranged between the pressing block (6) and the installation seat (5) and being used for installing and removing the pressing block (6); A pressing seat (7), the pressing seat (7) being fixedly arranged on the base (1), and a pressing groove is provided on the pressing seat (7) at a position corresponding to the pressing block (6).
2. A multi-station pressing machine for malleable cast iron castings according to claim 1, characterized in that: The mounting mechanism comprises: A mounting groove (8), wherein the mounting groove (8) is provided on the mounting seat (5); A support column (9), the support column (9) being fixedly arranged on the pressing block (6); A support plate (10), the support plate (10) being fixedly arranged on the support column (9); A mounting column (11), the mounting column (11) being fixedly arranged on the support plate (10), the mounting column (11) being adapted in shape to the mounting groove (8); A positioning mechanism, the positioning mechanism is arranged in the mounting seat (5) and is used to position the mounting groove (8) and the mounting column (11).
3. A multi-station pressing machine for malleable cast iron castings according to claim 2, characterized in that: The positioning mechanism comprises: A first positioning groove (12), wherein a plurality of the first positioning grooves (12) are provided, and the plurality of the first positioning grooves (12) are provided on the side wall of the mounting column (11); a second positioning groove, the second positioning groove corresponding to the first positioning groove (12) being opened on the side wall of the mounting groove (8); a positioning gear (13), the positioning gear (13) being rotatably disposed in the second positioning groove; A positioning block (14), the positioning block (14) being fixedly arranged on the positioning gear (13); A rotating mechanism, the rotating mechanism is arranged in the mounting seat (5) and is used to control the positioning gear (13) to rotate.
4. A multi-station pressing machine for malleable cast iron castings according to claim 3, characterized in that: The rotating mechanism comprises: an annular groove, the annular groove being disposed in the mounting seat (5), the annular groove being in communication with the second positioning groove; A conducting groove, the conducting groove corresponding to the second positioning groove is opened on the inner wall of the annular groove; An externally threaded tube (15), the externally threaded tube (15) being slidably disposed in the annular groove; a rack (16), the rack (16) being fixedly arranged on the externally threaded tube (15) corresponding to the conducting groove; Wherein, the rack (16) is meshed with the positioning gear (13); A driving mechanism, the driving mechanism is arranged on the mounting seat (5) and is used to control the movement of the externally threaded tube (15).
5. A multi-station pressing machine for malleable cast iron castings according to claim 4, characterized in that: The driving mechanism comprises: A driving groove, the driving groove being arranged in an annular shape, the driving groove being opened on the mounting seat (5), and the driving groove being in communication with the annular groove; A driving ring (17), the driving ring (17) being rotatably disposed in the driving groove, the inner wall of the driving ring (17) being provided with an internal thread, the driving ring (17) being meshed with the externally threaded tube (15) via the internal thread; A first hand wheel (18), wherein the first hand wheel (18) is fixedly arranged on an outer wall of the drive ring (17).
6. A multi-station pressing machine for malleable cast iron castings according to claim 5, characterized in that: It also includes a clamping mechanism for clamping and fixing the malleable cast iron casting, and the clamping mechanism includes: A clamping opening, the clamping opening being arranged on a side wall of the pressing groove; A clamping column (19), the clamping column (19) being slidably disposed in the clamping opening; A clamping block (20), the clamping block (20) being fixedly disposed on the clamping column (19), the clamping block (20) being slidably connected to a side wall of the pressing groove; A clamping spring, the clamping spring being sleeved on the clamping column (19), and the two ends of the clamping spring being fixedly connected to the clamping block (20) and the side wall of the pressing groove respectively; A second hand wheel (21), the second hand wheel (21) is fixedly arranged on the clamping column (19).
Citation Information
Patent Citations
Malleable cast iron casting pressing machine
CN218340766U