Quantitative pouring device for automatic production of aluminum alloy ingots

Abstract

The utility model provides an aluminum alloy ingot automatic production quantitative pouring device, which relates to the technical field of aluminum alloy ingot automatic production and comprises a supporting mechanism, a fixing mechanism and a metering mechanism. The metering mechanism comprises two supporting rods, fixing rings are fixedly installed on one sides of the two supporting rods, bolts are inserted into the fixing rings in a penetrating mode, the bolts are in threaded connection with the fixing rings, a storage barrel is inserted into the fixing rings, and a cover plate is connected to the top of the storage barrel in a clamped mode. And the bottom of the storage barrel fixedly communicates with a discharging pipe. According to the utility model, the discharging pipe is fixedly communicated with the bottom of the storage barrel, and the flow sensor is fixedly arranged on the outer surface wall of the discharging pipe, so that when the conveying belt conveys the mold box to the bottom of the discharging pipe, the flow of molten aluminum is controlled by the electromagnetic valve, and the flow sensor is used for calculation, so that the amount of the molten aluminum is conveniently and accurately controlled; and the problem of product quality difference is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic production of aluminum alloy ingots, in particular to a quantitative casting device for automatic production of aluminum alloy ingots. Background Art

[0002] Aluminum alloy ingots are made of pure aluminum and recycled aluminum as raw materials. Other elements such as silicon (Si), copper (Cu), magnesium (Mg), iron (Fe) are added according to international standards or special requirements to improve the deficiencies of pure aluminum in castability, chemical and physical properties. In the production process of aluminum alloy, aluminum needs to be melted into aluminum water, and then other elements are added to cast it into shape.

[0003] In the prior art, during the production and casting process of aluminum alloy ingots, the production requirements for aluminum alloy ingots of different specifications and shapes are different, and the required casting amount also varies. The existing devices have uncertainty about the amount of molten aluminum to be cast, resulting in large differences in product weight, which affects the quality of aluminum alloy ingot production; and the casting speed adjustment of some devices is limited, and cannot flexibly adapt to speed changes for different production needs. Utility Model Content

[0004] The utility model aims to solve the problems in the prior art of uncontrollable pouring quantity, weight difference and limited pouring speed regulation, and proposes an automatic production quantitative pouring device for aluminum alloy ingots.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: including: a supporting mechanism, a fixing mechanism and a metering mechanism; the metering mechanism includes a support rod, and two support rods are provided in total, and a fixing ring is fixedly installed on one side of the two support rods, and a bolt is inserted through the interior of the fixing ring, and the bolt is threadedly connected to the fixing ring, and a storage barrel is inserted inside the fixing ring, and the top of the storage barrel is clamped with a cover plate, and the bottom of the storage barrel is fixedly connected to a discharge pipe, and a flow sensor is fixedly provided on the outer wall of the discharge pipe.

[0006] Preferably, the fixing mechanism comprises two rotating shafts, the outer walls of the two rotating shafts are fixedly sleeved with gears, and the outer walls of the two gears are meshed and connected with the conveyor belt.

[0007] Preferably, a fixing block and a mounting block are fixedly mounted on the top of the conveyor belt, and a telescopic rod is fixedly mounted on one side of the mounting block close to the fixing block.

[0008] Preferably, a clamping block is fixedly mounted on the telescopic end of the telescopic rod, a mold box is arranged on the top of the conveyor belt, and the mold box is arranged between the clamping block and the fixed block.

[0009] Preferably, the support mechanism comprises a support base, the bottom of the support base is fixedly mounted with supporting legs, and the outer wall of the support base is fixedly mounted with brackets.

[0010] Preferably, the conveyor belt is arranged on the top of the support base, the bracket is rotatably connected to the rotating shaft, and one side of the support base is fixedly connected to one side of the support rod.

[0011] Preferably, a motor is fixedly mounted on the top of the bracket, and an output end of the motor is fixedly connected to the top of the rotating shaft.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, a discharge pipe is fixedly connected to the bottom of the storage barrel, and a flow sensor is fixedly arranged on the outer wall of the discharge pipe. When the conveyor belt transports the mold box to the bottom of the discharge pipe, the flow of molten aluminum is controlled by the solenoid valve, and the flow sensor is used for calculation, so as to accurately control the amount of molten aluminum and avoid the problem of differences in product quality.

[0014] 2. In the utility model, the motor is fixedly installed on the top of the bracket, the output end of the motor is fixedly connected to one end of the rotating shaft, and the motor is used to drive the gear to engage with the conveyor belt, so as to facilitate the adjustment of the position of the mold box. At the same time, the speed of the production line can be controlled by adjusting the speed of the motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional diagram of a quantitative pouring device for automated production of aluminum alloy ingots proposed in the utility model;

[0016] Figure 2 A three-dimensional diagram of a supporting mechanism in a quantitative pouring device for automated production of aluminum alloy ingots is provided for the utility model;

[0017] Figure 3 A three-dimensional diagram of a fixing mechanism in a quantitative pouring device for automated production of aluminum alloy ingots is provided for the utility model;

[0018] Figure 4 The utility model provides a stereoscopic diagram of a metering mechanism in a quantitative casting device for automated production of aluminum alloy ingots.

[0019] Legend: 1. Support mechanism; 101. Support base; 102. Support leg; 103. Bracket; 2. Fixing mechanism; 201. Rotating shaft; 202. Gear; 203. Conveyor belt; 204. Fixing block; 205. Mounting block; 206. Telescopic rod; 207. Clamping block; 208. Mold box; 209. Motor; 3. Measuring mechanism; 301. Support rod; 302. Fixing ring; 303. Bolt; 304. Storage barrel; 305. Cover plate; 306. Discharge pipe; 307. Flow sensor. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0022] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides an automatic quantitative casting device for aluminum alloy ingot production, comprising: a supporting mechanism 1, a fixing mechanism 2 and a metering mechanism 3; the metering mechanism 3 comprises a support rod 301, two support rods 301 are arranged in total, a fixing ring 302 is fixedly installed on one side of the two support rods 301, a bolt 303 is inserted through the interior of the fixing ring 302, the bolt 303 is threadedly connected to the fixing ring 302, a storage barrel 304 is inserted inside the fixing ring 302, a cover plate 305 is clamped on the top of the storage barrel 304, and the bottom of the storage barrel 304 is fixedly connected to a discharge pipe 306, and a flow sensor 307 is fixedly arranged on the outer wall of the discharge pipe 306.

[0023] The effect achieved by the entire embodiment 1 is that the support rod 301 is fixedly installed on one side of the support base 101, the fixing ring 302 is fixedly installed on one side of the support rod 301, the bolt 303 is inserted through the inside of the fixing ring 302, the storage barrel 304 is inserted into the inside of the fixing ring 302, the bolt 303 is threadedly connected with the fixing ring 302, so as to fix the storage barrel 304, and then the cover plate 305 is clamped on the top of the storage barrel 304, and the discharge pipe 306 is fixedly connected to the bottom of the storage barrel 304, and the flow sensor 307 is fixedly set on the outer wall of the discharge pipe 306. When the conveyor belt 203 transports the mold box 208 to the bottom of the discharge pipe 306, the flow rate of the aluminum molten is controlled by the solenoid valve, and the flow rate sensor 307 is used for calculation, so as to accurately control the amount of aluminum molten and avoid the problem of differences in product quality.

[0024] Embodiment 2, as Figure 1-Figure 4 As shown, the fixing mechanism 2 includes two rotating shafts 201, the outer walls of the two rotating shafts 201 are fixedly sleeved with gears 202, and the outer walls of the two gears 202 are meshed and connected to the conveyor belt 203; the top of the conveyor belt 203 is fixedly installed with a fixing block 204 and a mounting block 205, and the side of the mounting block 205 close to the fixing block 204 is fixedly installed with a telescopic rod 206; the telescopic end of the telescopic rod 206 is fixedly installed with a clamping block 207, and a mold box 208 is set on the top of the conveyor belt 203, and the mold box 208 is set on the clamping block 207. 07 and the fixed block 204; the supporting mechanism 1 includes a supporting base 101, a supporting leg 102 is fixedly installed at the bottom of the supporting base 101, and a bracket 103 is fixedly installed on the outer wall of the supporting base 101; the conveyor belt 203 is arranged on the top of the supporting base 101, the bracket 103 is rotatably connected with the rotating shaft 201, and one side of the supporting base 101 is fixedly connected with one side of the support rod 301; the motor 209 is fixedly installed on the top of the bracket 103, and the output end of the motor 209 is fixedly connected with the top of the rotating shaft 201.

[0025] The effect achieved by the entire embodiment 2 is that the support leg 102 is fixedly installed at the bottom of the support base 101, the bracket 103 is fixedly installed on the outer wall of the support base 101, the gear 202 is fixedly sleeved on the outer wall of the rotating shaft 201, the outer wall of the gear 202 is meshed and connected to the conveyor belt 203, the conveyor belt 203 is arranged on the top of the support base 101, the rotating shaft 201 is arranged to be rotatably connected to the bracket 103, the motor 209 is fixedly installed on the top of the bracket 103, and the output end of the motor 209 is connected to the rotating shaft 201. One end of the shaft 201 is fixedly connected, and the motor 209 is used to drive the gear 202 to engage with the conveyor belt 203, so as to facilitate the adjustment of the position of the mold box 208; secondly, a fixed block 204 and a mounting block 205 are fixedly installed on the top of the conveyor belt 203, a telescopic rod 206 is fixedly installed on the side of the mounting block 205 close to the fixed block 204, a clamping block 207 is fixedly installed on the telescopic end of the telescopic rod 206, and the mold box 208 is set between the clamping block 207 and the fixed block 204, so as to facilitate the fixation of the mold box 208.

[0026] Working principle: When the device is in use, first, the support leg 102 is fixedly installed on the bottom of the support base 101, the bracket 103 is fixedly installed on the outer wall of the support base 101, the gear 202 is fixedly sleeved on the outer wall of the rotating shaft 201, the outer wall of the gear 202 is meshed and connected to the conveyor belt 203, the conveyor belt 203 is set on the top of the support base 101, the rotating shaft 201 is set to be rotatably connected with the bracket 103, the motor 209 is fixedly installed on the top of the bracket 103, the output end of the motor 209 is fixedly connected to one end of the rotating shaft 201, and the motor 209 is used to drive the gear 202 to mesh with the conveyor belt 203, so as to facilitate the adjustment of the position of the mold box 208, and the speed of the production line can also be controlled by adjusting the rotation speed of the motor 209; secondly, the fixed block 204 and the mounting block 205 are fixedly installed on the top of the conveyor belt 203, and the telescopic rod 206 is fixedly installed on the side of the mounting block 205 close to the fixed block 204, and the telescopic rod 206 is fixedly installed on the telescopic rod 206. The telescopic end of the rod 206 is fixedly installed with a clamping block 207, and the mold box 208 is set between the clamping block 207 and the fixing block 204, so as to fix the mold box 208; then, a support rod 301 is fixedly installed on one side of the support base 101, and a fixing ring 302 is fixedly installed on one side of the support rod 301, and a bolt 303 is inserted through the inside of the fixing ring 302, and a storage barrel 304 is inserted into the inside of the fixing ring 302, and the bolt 303 is threadedly connected with the fixing ring 302, so as to fix the storage barrel 304, and then a cover plate 305 is clamped on the top of the storage barrel 304, and a discharge pipe 306 is fixedly connected to the bottom of the storage barrel 304, and a flow sensor 307 is fixedly set on the outer wall of the discharge pipe 306. When the conveyor belt 203 transports the mold box 208 to the bottom of the discharge pipe 306, the flow rate of the molten aluminum is controlled by the solenoid valve, and the flow sensor 307 is used for calculation, so as to accurately control the amount of molten aluminum and avoid the problem of differences in product quality.

[0027] The wiring diagram of the telescopic rod 206 and the motor 209 in the present invention is common knowledge in the art, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring arrangement of the telescopic rod 206 and the motor 209 are not explained in detail.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. An automated quantitative casting device for aluminum alloy ingots, characterized in that: include: A supporting mechanism (1), a fixing mechanism (2) and a measuring mechanism (3); The metering mechanism (3) comprises a support rod (301), wherein two support rods (301) are provided in total, a fixing ring (302) is fixedly installed on one side of each of the two support rods (301), a bolt (303) is inserted through the interior of the fixing ring (302), the bolt (303) is threadedly connected to the fixing ring (302), a storage barrel (304) is inserted into the interior of the fixing ring (302), a cover plate (305) is clamped on the top of the storage barrel (304), the bottom of the storage barrel (304) is fixedly connected to a discharge pipe (306), and a flow sensor (307) is fixedly provided on the outer wall of the discharge pipe (306).

2. The automatic quantitative casting device for aluminum alloy ingot production according to claim 1 is characterized in that: The fixing mechanism (2) comprises two rotating shafts (201), the outer walls of the two rotating shafts (201) are both fixedly sleeved with gears (202), and the outer walls of the two gears (202) are meshed and connected to a conveyor belt (203).

3. The automatic quantitative casting device for aluminum alloy ingot production according to claim 2 is characterized in that: A fixing block (204) and a mounting block (205) are fixedly mounted on the top of the conveyor belt (203), and a telescopic rod (206) is fixedly mounted on a side of the mounting block (205) close to the fixing block (204).

4. The automatic quantitative casting device for aluminum alloy ingot production according to claim 3 is characterized in that: A clamping block (207) is fixedly mounted on the telescopic end of the telescopic rod (206), a mold box (208) is arranged on the top of the conveyor belt (203), and the mold box (208) is arranged between the clamping block (207) and the fixed block (204).

5. The automatic quantitative casting device for aluminum alloy ingot production according to claim 4 is characterized in that: The support mechanism (1) comprises a support base (101), a bottom of the support base (101) having support legs (102) fixedly mounted thereon, and an outer wall of the support base (101) having a bracket (103) fixedly mounted thereon.

6. The automatic quantitative casting device for aluminum alloy ingot production according to claim 5 is characterized in that: The conveyor belt (203) is arranged on the top of the support base (101), the bracket (103) is rotatably connected to the rotating shaft (201), and one side of the support base (101) is fixedly connected to one side of the support rod (301).

7. The automatic quantitative casting device for aluminum alloy ingot production according to claim 5 is characterized in that: A motor (209) is fixedly mounted on the top of the bracket (103), and an output end of the motor (209) is fixedly connected to the top of the rotating shaft (201).

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