Adjustable secondary line aviation plug welding tool

By designing adjustable secondary line aerial welding tooling, the problem that existing tooling cannot adjust its height is solved, the impact on the shoulder and neck is reduced, and the efficiency of welding slag cleaning is improved through the optimized design of the fan.

CN222552592UActive Publication Date: 2025-03-04CHANGLAN CABLE ACCESSORIES +1
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Patent Information

Application Number
CN202420985003.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-03-04
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing secondary line aerial welding tool cannot be adjusted according to the user's height, resulting in long-term use affecting the shoulder and neck. At the same time, the fan needs to be completely removed to clean, which is time-consuming and labor-intensive.

Method used

An adjustable secondary line aerial welding tool is designed, including a height-adjustable support frame, a fan and a clamping mechanism. The clamping mechanism consists of fixed columns, connecting frames, and fixtures. The connecting frames and fixtures can rotate and adjust the angle of the parts. The support frame achieves height adjustment through U-shaped plates and bolts. The fan is equipped with a filter and a conduit, which facilitates the absorption and removal of welding slag and is easy to clean.

Benefits of technology

With an adjustable support frame and clamping mechanism, it is adapted to users of different heights and reduces the adverse effects on the shoulder and neck. The fan design allows welding slag to be cleaned without disassembling the fan, improving cleaning efficiency.

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    Figure CN222552592U_ABST
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Abstract

The utility model discloses an adjustable secondary line aviation plug welding tool which comprises a height-adjustable supporting frame, a draught fan is placed on the upper side of a lifting portion of the supporting frame, a clamping mechanism used for clamping an aviation plug is installed on the upper side of the lifting portion of the supporting frame, and the clamping mechanism corresponds to the draught fan. The clamping mechanism comprises a fixing column, a connecting frame is rotationally arranged on the fixing column, a clamp is rotationally arranged on the connecting frame, and the rotating direction of the connecting frame and the rotating direction of the clamp are the X axis and the Y axis respectively. The exhaust end of the fan is in threaded connection with a guide pipe, and a filter screen used for filtering welding slag is arranged at the end of the guide pipe. The welding device has the beneficial effects that a welding part is clamped through the clamp, the angle of the clamped part can be freely adjusted by rotating the connecting frame and the clamp, a worker can operate the welding device conveniently, the height of the clamping mechanism is adjusted through the supporting frame, accurate adaptation to the height of the operator is achieved, and it is ensured that the body posture of the operator is healthier during working.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding tooling, in particular to an adjustable secondary line aviation plug welding tooling. Background Art

[0002] Welding tools are required for aviation plug welding. The current welding tools for secondary line aviation plugs are placed on the workbench. Due to the different heights of different workers, the existing tools cannot be adjusted accordingly according to the heights of different workers. After long-term work, it will have a certain impact on the health of users, especially the shoulders and neck.

[0003] In addition, after a long period of processing, welding slag is easily accumulated in the fan used for smoking. The existing fan needs to be completely disassembled to clean the inside and remove the welding slag, which is time-consuming and laborious. Utility Model Content

[0004] The purpose of the utility model is to provide an adjustable secondary line aviation plug welding tool in order to solve the above-mentioned problems, as described below.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The adjustable secondary line aerial plug welding tool provided by the utility model comprises a support frame with adjustable height, a fan is placed on the upper side of the lifting part of the support frame and a clamping mechanism for clamping the aerial plug is installed, and the clamping mechanism corresponds to the fan;

[0007] The clamping mechanism comprises a fixed column, a connecting frame is rotatably provided on the fixed column, a clamp is rotatably provided on the connecting frame, and the rotation directions of the connecting frame and the clamp are respectively the X-axis and the Y-axis;

[0008] The exhaust end of the fan is threadedly connected with a conduit, and the end of the conduit is provided with a filter screen for filtering welding slag.

[0009] The adjustable secondary wire aerial plug welding fixture is used, the device is placed on the workbench, the parts to be welded are clamped on the fixture, the angle of the clamped parts can be freely adjusted by rotating the connecting frame and the fixture, so that the staff can weld them conveniently, and the height of the clamping mechanism is adjusted by the support frame to adapt to the height of the operator;

[0010] The fan can remove the smoke and fine slag generated during the welding process.

[0011] Preferably, the support frame includes a U-shaped plate 1 and a U-shaped plate 2, the U-shaped plate 2 is slidably arranged on the U-shaped plate 1, the U-shaped plate 1 is in contact with the side wall of the U-shaped plate 2, and the side walls of the U-shaped plate 1 and the U-shaped plate 2 are vertically distributed with a plurality of through holes, a vertical row of through holes constitutes a group, and at least two groups of through holes are arranged on the U-shaped plate 1 and the U-shaped plate 2, and a bolt 1 is inserted between the corresponding two through holes, and a nut 1 is threadedly connected to the surface of the bolt 1, which is used to cooperate with the bolt 1 to fix the U-shaped plate 1 and the U-shaped plate 2.

[0012] Preferably, support plates are provided on both sides of the bottom of the U-shaped plate.

[0013] Preferably, the bottom of the fan is open and fixed with a funnel, the upper sides of the U-shaped plate 1 and the U-shaped plate 2 are both provided with openings, and the funnel corresponds to the openings, and a drawer is slidably provided at the bottom of the upper side plate of the U-shaped plate 1, and the drawer corresponds to the funnel.

[0014] Preferably, slide bars are provided on both sides of the drawer, slide rails are provided on both sides of the bottom of the upper side plate of the U-shaped plate, and two slide bars are slidably connected to the two slide rails respectively.

[0015] Preferably, two parallel guide plates are arranged on the upper side of the second U-shaped plate, and the two guide plates are in contact with two sides of the fan respectively.

[0016] Preferably, a baffle is provided on the upper side of the second U-shaped plate to limit the position of the fan.

[0017] Preferably, the fixing column is fixed on the upper side of the U-shaped plate 2, a bolt 2 is provided through the connecting frame, and the bolt 2 is threadedly connected to the fixing column, a handle is provided on the end cap of the bolt 2, a bolt 3 is provided through the connecting frame, a clamp is provided at the end of the bolt 3, and a nut 2 is threadedly connected to the surface of the bolt 3 for locking the bolt 3 on the connecting frame.

[0018] The beneficial effects are:

[0019] 1. The welding parts are clamped by the fixture. The angle of the clamped parts can be freely adjusted by rotating the connecting frame and the fixture, making it easier for the staff to operate. The height of the clamping mechanism can be adjusted by the support frame to achieve accurate adaptation to the height of the operator, ensuring that the operator has a healthier body posture when working;

[0020] 2. The fan can extract the smoke and fine welding slag generated during the welding process. The filter can filter the welding slag so that the welding slag is retained in the fan. The duct can be separated from the fan by rotating the duct. After the duct is removed, the staff can put their hands into the fan to clean the inside of the fan. There is no need to disassemble the fan, which improves the efficiency of cleaning the fan.

[0021] 3. Use a funnel to let the trapped welding slag fall into the drawer to avoid the welding slag accumulating in the dead corners inside the fan and being difficult to clean. A drawer is set up to facilitate the collection and cleaning of welding slag. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 This is a front view structural diagram of the utility model;

[0024] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;

[0025] Figure 3 It is a schematic diagram of the explosion structure of the utility model;

[0026] Figure 4 This is a left-side structural schematic diagram of the support frame of the utility model;

[0027] Figure 5 It is a left-side structural schematic diagram of the utility model catheter.

[0028] The following are the descriptions of the reference numerals:

[0029] 1. Support frame; 2. Fan; 3. Conduit; 4. Clamping mechanism; 5. Filter; 6. U-shaped plate 1; 7. Support plate; 8. U-shaped plate 2; 9. Through hole; 10. Bolt 1; 11. Nut 1; 12. Guide plate; 13. Baffle; 14. Opening; 15. Drawer; 16. Fixed column; 17. Connecting frame; 18. Bolt 2; 19. Handle; 20. Bolt 3; 21. Clamp; 22. Nut 2; 23. Slide; 24. Funnel. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.

[0031] See also Figure 1-Figure 5As shown, the utility model provides an adjustable secondary line aerial plug welding tool, comprising a support frame 1 with adjustable height, a fan 2 is placed on the upper side of the lifting part of the support frame 1 and a clamping mechanism 4 for clamping the aerial plug is installed, and the clamping mechanism 4 corresponds to the fan 2;

[0032] The clamping mechanism 4 includes a fixed column 16, a connecting frame 17 is rotatably provided on the fixed column 16, a clamp 21 is rotatably provided on the connecting frame 17, and the rotation directions of the connecting frame 17 and the clamp 21 are respectively X-axis and Y-axis;

[0033] The exhaust end of the fan 2 is threadedly connected with a conduit 3, and the end of the conduit 3 is provided with a filter 5 for filtering welding slag.

[0034] As an optional embodiment, the support frame 1 includes a U-shaped plate 16 and a U-shaped plate 28, the U-shaped plate 28 is slidably arranged on the U-shaped plate 16, the U-shaped plate 16 contacts the side wall of the U-shaped plate 28, and a plurality of through holes 9 are vertically distributed on the side walls of the U-shaped plate 16 and the U-shaped plate 28, and a vertical row of through holes 9 is a group, and at least two groups of through holes 9 are arranged on the U-shaped plate 16 and the U-shaped plate 28, and a bolt 10 is inserted between the corresponding two through holes 9, and a nut 11 is threadedly connected to the surface of the bolt 10, which is used to cooperate with the bolt 10 to fix the U-shaped plate 16 and the U-shaped plate 28;

[0035] The height of the support frame 1 does not need to be adjusted frequently. It can be adjusted once according to the height and sitting posture of the operator. The specific adjustment method is to pull out the bolt 10 from the through hole 9, then adjust the height of the U-shaped plate 28, and then fix the U-shaped plate 28 by the bolt 10, the through hole 9 and the nut 11.

[0036] Support plates 7 are provided on both sides of the bottom of the U-shaped plate 6, so that the stability of the U-shaped plate 6 can be improved.

[0037] The bottom of the fan 2 is open and a funnel 24 is fixed thereto. Openings are provided on the upper sides of the U-shaped plate 1 6 and the U-shaped plate 2 8, and the funnel 24 corresponds to the openings. A drawer 15 is slidably provided at the bottom of the upper side plate of the U-shaped plate 1 6, and the drawer 15 corresponds to the funnel 24. The welding slag cannot pass through the filter 5, and the trapped welding slag will fall into the drawer 15 through the funnel 24. The drawer 15 is provided to facilitate the collection and cleaning of the welding slag.

[0038] Slide bars 23 are provided on both sides of the drawer 15, and slideways are provided on both sides of the bottom of the upper side plate of the U-shaped plate 6, and the two slide bars 23 are slidably connected to the two slideways respectively.

[0039] Two parallel guide plates 12 are provided on the upper side of the U-shaped plate 2 8 , and the two guide plates 12 are in contact with both sides of the fan 2 respectively, and the two guide plates 12 are used to guide the fan 2 so that it can face the fixture 21;

[0040] By moving the fan 2 and adjusting the distance between the fan 2 and the fixture 21 , the absorption intensity of smoke and dust can be changed.

[0041] A baffle 13 is provided on the upper side of the U-shaped plate 2 8 for limiting the position of the fan 2. The baffle 13 is used to limit the farthest position of the fan 2 from the fixture 21. If it is farther, the suction force of the fan 2 cannot completely absorb the welding slag and smoke.

[0042] The fixing column 16 is fixed on the upper side of the U-shaped plate 28, the connecting frame 17 is provided with a bolt 28, and the bolt 28 is threadedly connected with the fixing column 16, the end cap of the bolt 28 is provided with a handle 19, the connecting frame 17 is provided with a bolt 3 20, the end of the bolt 3 20 is provided with a clamp 21, and the surface of the bolt 3 20 is threadedly connected with a nut 22 for locking the bolt 3 20 on the connecting frame 17;

[0043] When the connecting frame 17 needs to be rotated, the second bolt 18 is rotated to loosen it, and the connecting frame 17 can be rotated. The second nut 22 is rotated to loosen the third bolt 20, and the clamp 21 can be rotated. The clamp 21 adopts the existing technology and is not specifically described.

[0044] With the above structure, the device is placed on a workbench, and the parts to be welded are clamped on the clamp 21. The angle of the clamped parts can be freely adjusted by rotating the connecting frame 17 and the clamp 21, so that the staff can weld them conveniently. The height of the clamping mechanism 4 is adjusted by the support frame 1 to adapt to the height of the operator.

[0045] The fan 2 can extract the smoke and fine welding slag generated during the welding process.

[0046] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. Adjustable secondary line aviation plug welding tool, characterized by: It comprises a support frame (1) with adjustable height, a fan (2) is placed on the upper side of the lifting part of the support frame (1) and a clamping mechanism (4) for clamping an aerial plug is installed, and the clamping mechanism (4) corresponds to the fan (2); The clamping mechanism (4) comprises a fixed column (16), a connecting frame (17) is rotatably arranged on the fixed column (16), a clamp (21) is rotatably arranged on the connecting frame (17), and the rotation directions of the connecting frame (17) and the clamp (21) are respectively the X-axis and the Y-axis; The exhaust end of the fan (2) is threadedly connected to a conduit (3), and a filter screen (5) for filtering welding slag is provided at the end of the conduit (3).

2. According to claim 1, the adjustable secondary line aviation plug welding tool is characterized in that: The support frame (1) comprises a U-shaped plate 1 (6) and a U-shaped plate 2 (8), wherein the U-shaped plate 2 (8) is slidably arranged on the U-shaped plate 1 (6), the U-shaped plate 1 (6) contacts the side wall of the U-shaped plate 2 (8), a plurality of through holes (9) are vertically distributed on the side walls of the U-shaped plate 1 (6) and the U-shaped plate 2 (8), a vertical row of through holes (9) constitutes a group, and at least two groups of through holes (9) are arranged on the U-shaped plate 1 (6) and the U-shaped plate 2 (8), and a bolt 1 (10) is inserted between two corresponding through holes (9), and a nut 1 (11) is threadedly connected to the surface of the bolt 1 (10) for cooperating with the bolt 1 (10) to fix the U-shaped plate 1 (6) and the U-shaped plate 2 (8).

3. According to claim 2, the adjustable secondary line aviation plug welding tool is characterized in that: Support plates (7) are provided on both sides of the bottom of the U-shaped plate 1 (6).

4. The adjustable secondary line aviation plug welding tool according to claim 2 is characterized in that: The bottom of the fan (2) is open and fixed with a funnel (24); the upper sides of the U-shaped plate 1 (6) and the U-shaped plate 2 (8) are both provided with openings, and the funnel (24) corresponds to the openings; a drawer (15) is slidably provided at the bottom of the upper side plate of the U-shaped plate 1 (6), and the drawer (15) corresponds to the funnel (24).

5. The adjustable secondary line aerial plug welding tool according to claim 4 is characterized in that: Slide bars (23) are arranged on both sides of the drawer (15), and slideways are arranged on both sides of the bottom of the upper side plate of the U-shaped plate (6), and the two slide bars (23) are slidably connected to the two slideways respectively.

6. The adjustable secondary line aerial plug welding tool according to claim 2 is characterized in that: Two parallel guide plates (12) are arranged on the upper side of the second U-shaped plate (8), and the two guide plates (12) are in contact with two sides of the fan (2) respectively.

7. The adjustable secondary line aerial plug welding tool according to claim 2 is characterized in that: A baffle (13) is provided on the upper side of the second U-shaped plate (8) for limiting the position of the fan (2).

8. The adjustable secondary line aerial plug welding tool according to claim 2 is characterized in that: The fixing column (16) is fixed on the upper side of the U-shaped plate (8); the connecting frame (17) is provided with a second bolt (18) which is threadedly connected to the fixing column (16); the end cap of the second bolt (18) is provided with a handle (19); the connecting frame (17) is provided with a third bolt (20); the end of the third bolt (20) is provided with a clamp (21); the surface of the third bolt (20) is threadedly connected with a second nut (22) for locking the third bolt (20) on the connecting frame (17).