Welding tool for rapidly positioning sheet metal part product
By designing a quick positioning welding tool for sheet metal products, using guide rail plates and positioning bolts to achieve rapid and accurate positioning and multi-station welding, the problems of low welding efficiency and low detection efficiency in the existing technology are solved, and efficient and accurate welding and inspection are achieved.
Patent Information
- Application Number
- CN202421313734.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The welding process of existing sheet metal products in welding tooling is low, and the inspection efficiency and cost are high, resulting in low overall production efficiency.
A welding tool for rapid positioning of sheet metal products is designed. The rapid and accurate positioning of sheet metal products is achieved through guide plates and positioning bolts, forming multiple welding stations, supporting uninterrupted welding, and integrating inspection functions on the tooling.
It realizes rapid and precise welding of sheet metal products, improves welding efficiency, and simplifies the inspection process through integrated inspection functions, reduces costs and improves the overall production efficiency.
Smart Images

Figure CN222552629U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sheet metal welding, in particular to a welding tool used for rapid positioning of sheet metal products. Background Art
[0002] Sheet metal is generally made by manually or by die stamping some thin metal plates to produce plastic deformation to form the desired shape and size, and can be further welded or a small amount of mechanical processing to form more complex parts. In the sheet metal processing technology, many sheet metal products are welded by resistance spot welding or arc welding. In the process of sheet metal welding, in order to ensure the welding accuracy, a welding tool is required, which consists of a work platform and a fixture. The fixture is fixed on the work platform, and then the sheet metal is fixed by the fixture; the welding tool has the functions of welding, fixing, pressing, and positioning, and is mainly used for welding various weldable materials, and welding large, medium, and small materials.
[0003] In the existing sheet metal product welding process on the welding fixture, it is often necessary to wait for the previous piece of welding to be completed before the next sheet metal product can be fixed on the welding fixture and then welding can be continued, which has low welding efficiency. At the same time, after the product welding is completed, the welded product needs to be inspected, and the existing inspection method requires the sheet metal product after welding to be placed on a special inspection equipment for inspection. Similarly, the efficiency is low and the space and cost of the inspection equipment need to be prepared. Figure 1 As shown, for welding of drawer-type sheet metal products, it is often necessary to first fix the box body, then fix a side ear, weld, then fix the other side ear, continue welding, and after welding, transfer the sheet metal product to the inspection equipment for inspection, and then fix the box body and a side ear of the next drawer-type sheet metal product, and weld again. The welding efficiency is low, and the conversion of the inspection equipment requires space and inspection personnel, etc., resulting in low efficiency and increased cost of the entire sheet metal product. As disclosed in patent publication number CN215238885U, an adjustable display frame base welding tool can adapt to the welding of chassis with different diameters and support rods with different diameters, but the above-mentioned disadvantages still exist. Utility Model Content
[0004] The purpose of the utility model is to provide a welding tool for quickly positioning sheet metal products to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding tool for quickly positioning sheet metal products, including a tool stand, the tool stand comprising a base and a top seat, four first columns arranged in a rectangular array are connected between the base and the top seat, two second columns are arranged between the four first columns, two second columns and four first columns are arranged in a rectangular array, and a plurality of guide plates evenly spaced up and down are provided on the opposite inner sides of every two first columns and two second columns arranged in front and behind, a limit plate is connected to the rear end of each guide plate, and a plurality of positioning bolts are provided on the second column and the two first columns located on the front side of the tool stand, and the plurality of positioning bolts are arranged in conjunction with the guide plates and the number is twice that of the guide plates, and every two positioning bolts are arranged above the corresponding guide plates.
[0006] Further preferably, the second column located on the front side of the tooling frame and the two first columns are provided with upper and lower positioning plates, and the positioning plates are provided with multiple positioning holes that cooperate with positioning bolts, which can realize accurate and rapid positioning of the installation position of the positioning bolts.
[0007] Further preferably, a plurality of the positioning openings are arranged along the side of the positioning plate, and the positioning openings are semicircular grooves, which are convenient for processing the positioning openings and for mass production of the positioning plates.
[0008] Further preferably, the plurality of positioning openings are arranged along the vertical center line of the positioning plate, and the positioning openings are circular through holes, which facilitate the processing of the positioning openings, ensure accurate positioning, and enable the positioning plates to be mass-produced.
[0009] Further preferably, the cross section of the guide rail plate is an L-shaped structure, and the limit plate is bent and formed integrally with the guide rail plate, which facilitates the processing of the guide rail plate and the limit plate and can achieve support and positioning of the box body of the sheet metal product.
[0010] Further preferably, the cross-section of the guide rail plate is an L-shaped structure, and the rear end of the guide rail plate is provided with a plurality of connecting holes for plugging in the limit plate along the front-to-back direction, which facilitates the connection between the limit plate and the guide rail plate, and can adjust the position of the limit plate to meet the positioning needs of box bodies of different lengths.
[0011] Further preferably, the base is provided with a plurality of waist-shaped holes penetrating from top to bottom, so as to facilitate the fixation of the welding tooling, and the fixing method is simple.
[0012] Further preferably, a longitudinally arranged reinforcing rod and a transversely arranged reinforcing plate are provided between every two of the first columns arranged front and rear and between two second columns, which can effectively improve the structural strength of the tooling frame.
[0013] Beneficial effects: The welding fixture for rapid positioning of sheet metal products disclosed by the utility model can support and position the box body of the sheet metal product through the guide plate, and can position and fix the side ears of the sheet metal product through the positioning bolts, so that the side ears of the sheet metal product can be quickly positioned relative to the box body, and the positioning is accurate, which is convenient for rapid welding of the connection between the box body and the side ears, that is, rapid welding of sheet metal products is realized, and multiple welding stations are formed between multiple guide plates, positioning bolts, the first column and the second column, which can realize uninterrupted welding of multiple sheet metal products, and effectively improve the welding efficiency of sheet metal products; at the same time, multiple welding stations are convenient for detecting the sheet metal products after welding, and can quickly detect the appearance and size of the sheet metal products, detect whether the sheet metal products are deformed, and facilitate direct welding of poor interference; the welding fixture has a simple structure, is easy to process and manufacture, and has a low processing cost, and after the welding of one product is completed, the welding of the next product can be directly carried out, and at the same time, the detection can be directly carried out on the welding fixture, which effectively improves the manufacturing efficiency of sheet metal products. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of a sheet metal product disclosed in the background technology of the utility model;
[0015] Figure 2 This is a schematic diagram of the axial structure of a welding tool for rapid positioning of sheet metal products disclosed in an embodiment of the utility model;
[0016] Figure 3 This is a schematic diagram of the main structure of a welding tool for rapid positioning of sheet metal products disclosed in an embodiment of the utility model;
[0017] Figure 4 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0018] Figure 5 This is a schematic diagram of the state structure when the sheet metal product is positioned on the welding tool disclosed in the embodiment of the utility model.
[0019] Reference numerals: 1-tooling frame, 11-base, 12-top seat, 13-first column, 14-second column, 2-guide plate, 3-limiting plate, 4-positioning bolt, 5-positioning plate, 51-positioning port, 6-sheet metal product, 61-box body, 62-side ear. DETAILED DESCRIPTION
[0020] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0021] like Figure 2-5As shown, a welding tool for rapid positioning of sheet metal products is used for welding and testing of drawer-type sheet metal products 6. It can realize rapid welding of drawer-type sheet metal products 6, realize welding connection of the box body 61 and the side ears 62 of the sheet metal product 6, and welding of the box body 61. The welding tool can detect the size of the sheet metal product 6 after welding, detect whether there is deformation, and facilitate welding interference. The welding tool comprises a tool stand 1, which comprises a base 11 and a top seat 12, four first columns 13 arranged in a rectangular array are connected between the base 11 and the top seat 12, two second columns 14 are arranged between the four first columns 13, the two second columns 14 and the four first columns 13 are arranged in a rectangular array, a plurality of guide plates 2 evenly spaced apart are arranged on the opposite inner sides of every two first columns 13 arranged front and rear and two second columns 14, a limiting plate 3 is connected to the rear end of each guide plate 2, a plurality of positioning bolts 4 are arranged on the second column 14 and the two first columns 13 located on the front side of the tool stand 1, the plurality of positioning bolts 4 are arranged in conjunction with the guide plates 2 and the number is twice that of the guide plates 2, and every two positioning bolts 4 are arranged above the corresponding guide plates 2. Among them, every two first columns 13 and two second columns 14 arranged in the front and back and two guide plates 2 located between the first columns 13 and the second columns 14 form a welding station. In the present application, multiple welding stations can be formed. The two guide plates 2 are used to position the box body 61 of the sheet metal product 6 to ensure that the box body 61 is placed accurately and can prevent the box body 61 from being deformed; each welding station forms the positioning of the two side ears 62 of the sheet metal product 6 through the corresponding positioning bolts 4 on the first column 13 and the second column 14 located on the front side to ensure that the welding connection position of the side ears 62 and the box body 61 is accurate, and the card grooves on the side ears 62 of the sheet metal product 6 are engaged with the corresponding positioning bolts 4 to ensure that the position of the side ears 62 is accurate. When the box body 61 is positioned by the guide plates 2 and the side ears 62 are positioned by the positioning bolts 4, it is convenient to accurately position the relative positions of the box body 61 and the side ears 62, thereby ensuring the welding quality of the sheet metal product 6. At the same time, after the welding of the sheet metal product 6 is completed, by pushing the sheet metal product 6 into other welding stations and checking whether the sheet metal product 6 is pushed in and pulled out smoothly, and the gap between the sheet metal product 6 and the welding station, it is possible to quickly determine whether the welded sheet metal product 6 has deformation and poor welding, and directly interfere with poor welding.
[0022] In the present application, the second column 14 and the two first columns 13 located at the front side of the tooling frame 1 are provided with a positioning plate 5 arranged up and down, and the positioning plate 5 is provided with a plurality of positioning holes 51 for matching the positioning bolts 4. The positioning plate 5 is provided to facilitate the rapid positioning of the installation position of the positioning bolts 4, and at the same time ensure the accurate installation position of the positioning bolts 4, which facilitates the rapid processing of the welding tool; and the positioning plate 5 is easy to process, and a plurality of positioning plates 5 can be mass-produced, with low production cost and easy production. The positioning hole 51 is used to position the installation of the positioning bolts 4.
[0023] In one embodiment of the present application, a plurality of positioning holes 51 are arranged along the side of the positioning plate 5, and the positioning holes 51 are semicircular notches. The positioning holes 51 with semicircular notch structures can realize quick positioning of the positioning bolts 4, and the positioning holes 51 with semicircular notch structures are easy to process.
[0024] In another embodiment of the present application, a plurality of positioning openings 51 are arranged along the vertical center line of the positioning plate 5. The positioning openings 51 are circular through holes. The positioning openings 51 are processed by quickly punching along the vertical center line of the positioning plate 5, and the circular positioning openings 51 are more accurately positioned.
[0025] In one embodiment of the present application, the cross-section of the guide plate 2 is an L-shaped structure, which can support the box body 61 of the sheet metal product 6 and limit and position the two sides, thereby ensuring the accurate positioning of the box body 61 and the composite design requirements of the size and structure of the box body 61; the limit plate 3 and the guide plate 2 are bent and formed as one piece, which facilitates the processing of the limit plate 3.
[0026] In another embodiment of the present application, the cross-section of the guide plate 2 is an L-shaped structure, and the rear end of the guide plate 2 is provided with a plurality of connecting holes along the front-to-back direction for plugging in the limit plate 3. By setting a plurality of connecting holes on the two side edges of the L-shape of the guide plate 2, the limit plate 3 is provided with a protrusion inserted into the connecting hole, so that the limit plate 3 can be quickly installed, and the plurality of connecting holes can adjust the installation position of the limit plate 3, which is convenient for limiting the box body 61 of different lengths and realizing the welding positioning of sheet metal products 6 of different sizes.
[0027] In the present application, the base 11 is provided with a plurality of waist-shaped holes extending vertically therethrough, which facilitates the fixing of the tooling stand 1, and the fixing method is simple and easy. A longitudinally arranged reinforcing rod and a transversely arranged reinforcing plate are arranged between each two first columns 13 arranged front and rear and between each two second columns 14, which can effectively improve the structural strength of the tooling stand.
[0028] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions recorded in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the utility model content within the protection scope of the utility model.
Claims
1. A welding tool for rapid positioning of sheet metal products, comprising a tool stand (1), wherein the tool stand (1) comprises a base (11) and a top seat (12), wherein four first columns (13) arranged in a rectangular array are connected between the base (11) and the top seat (12), and characterized in that: Two second columns (14) are arranged between the four first columns (13); the two second columns (14) and the four first columns (13) are arranged in a rectangular array; a plurality of guide rail plates (2) evenly spaced apart are arranged on the opposite inner sides of each of the two first columns (13) and the two second columns (14) arranged front and rear; a limit plate (3) is connected to the rear end of each guide rail plate (2); a plurality of positioning bolts (4) are arranged on the second column (14) and the two first columns (13) located on the front side of the tooling frame (1); the plurality of positioning bolts (4) are arranged in conjunction with the guide rail plates (2) and the number is twice that of the guide rail plates (2); and every two positioning bolts (4) are arranged above the corresponding guide rail plates (2).
2. A welding tool for rapid positioning of sheet metal products according to claim 1, characterized in that: The second column (14) and the two first columns (13) located at the front side of the tooling frame (1) are both provided with positioning plates (5) arranged up and down, and the positioning plates (5) are provided with a plurality of positioning holes (51) that cooperate with the positioning bolts (4).
3. A welding tool for rapid positioning of sheet metal products according to claim 2, characterized in that: A plurality of positioning openings (51) are arranged along the side of the positioning plate (5), and the positioning openings (51) are semicircular notches.
4. A welding tool for rapid positioning of sheet metal products according to claim 2, characterized in that: A plurality of positioning openings (51) are arranged along the vertical center line of the positioning plate (5), and the positioning openings (51) are circular through holes.
5. The welding tool for rapid positioning of sheet metal products according to claim 1, characterized in that: The cross section of the guide rail plate (2) is an L-shaped structure, and the limit plate (3) and the guide rail plate (2) are integrally bent and formed.
6. A welding tool for rapid positioning of sheet metal products according to claim 1, characterized in that: The cross section of the guide rail plate (2) is in an L-shaped structure, and the rear end of the guide rail plate (2) is provided with a plurality of connection holes for plugging the limit plate (3) along the front-rear direction.
7. The welding tool for rapid positioning of sheet metal products according to claim 1, characterized in that: The base (11) is provided with a plurality of waist-shaped holes penetrating vertically.
8. The welding tool for rapid positioning of sheet metal products according to claim 1, characterized in that: A longitudinally arranged reinforcing rod and a transversely arranged reinforcing plate are provided between every two of the first upright posts (13) arranged front and rear and between every two second upright posts (14).
Citation Information
Patent Citations
Adjustable display frame base welding tool
CN215238885U