Joint sealing ring assembling auxiliary equipment
By designing joint seal ring assembly auxiliary equipment, and using inflation chuck and rotary chuck for automatic feeding, transporting and assembly of seal rings, the problem of low automatic assembly efficiency of seal rings in the prior art is solved, and efficient and accurate automatic assembly of seal rings is achieved.
Patent Information
- Application Number
- CN202421229714.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In the existing seal ring automatic assembly machine structure, the single seal ring tooling structure requires high movable position accuracy, large and single stroke, resulting in low efficiency during the process of material collection, feeding and discharging.
An auxiliary equipment for assembly of joint seal rings is designed, including feeding device, transfer device, turntable and transfer device. The gas expansion chuck and the turntable chuck are used to automatically feed, transfer and assembly of the seal ring. Through the cooperation of the turntable and transfer device, the precise transfer and automatic assembly of the seal ring is achieved.
By disassembling the stroke of the single sealing ring tooling structure, the stroke of the sealing ring tooling structure is shortened, the transport accuracy and working efficiency are improved, and the useless work of moving parts is reduced.
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Figure CN222552670U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sealing ring assembly equipment, in particular to a joint sealing ring assembly auxiliary equipment. Background Art
[0002] With the rapid development of modern industry, automation and intelligent technology have become the key means to improve production efficiency and reduce costs. In the field of mechanical equipment manufacturing, the sealing ring on the joint is a key sealing component, and its assembly quality directly affects the safety and reliability of the equipment. Therefore, the automatic assembly technology of the sealing ring came into being and became a research hotspot in the field of industrial manufacturing.
[0003] Traditional seal ring assembly mainly relies on manual operation, which is not only inefficient but also easily affected by human factors, resulting in unstable assembly quality. In addition, with the expansion of product scale and the increase of complexity, traditional manual assembly methods can no longer meet the needs of large-scale production. Therefore, the development of an efficient and stable automatic assembly technology for seal rings has become an urgent need in the industry.
[0004] Chinese patent CN201410021612.9 discloses an automatic sealing ring loading device, including a four-station intermittent turntable, around which are arranged in sequence a metal cylindrical part loading device, a sealing ring loading device, a sealing ring in-situ detection device and an assembly part removal device; the metal cylindrical part loading device is used to place the metal cylindrical part into a fixture on the four-station intermittent turntable, and the four-station intermittent turntable rotates one station; the sealing ring loading device is mainly composed of a vibration plate, a linear feeder, an optical fiber sensor, a manipulator, and a propeller guide column, one gripper of the manipulator is provided with a suction cup, and the other gripper is provided with a sealing ring guide sleeve assembly, and the sealing ring guide sleeve assembly is composed of a material guide inner sleeve closed at one end, a return spring and a material pusher outer sleeve closed at one end. At present, the structures of many automatic sealing ring assembly machines on the market are the same as those described above. However, this structure mainly utilizes expandable guide pins to be inserted inside the sealing ring to form a material clamping structure, which is then moved to the rented area for sealing ring transfer operations. This operation method requires the same expandable guide pin to be involved in the entire process from material picking to material discharge relative to the sealing ring, and requires high accuracy in its movement into position. In addition, its moving stroke is large and single, and its reset return after discharge will consume a lot of time after a long period of operation accumulation, reducing operating efficiency. Utility Model Content
[0005] The utility model provides a joint sealing ring assembly auxiliary device, which is conducive to solving the problem that the existing structure uses a single sealing ring tooling structure to carry out the material picking, feeding and discharging processes, resulting in high precision requirements for its active position, and the reciprocating activity of the sealing ring tooling structure wastes a lot of time and affects the working efficiency.
[0006] The utility model is achieved in this way:
[0007] A joint sealing ring assembly auxiliary device comprises a frame, on which a feeding device, a transfer device, a turntable and a transfer device are arranged, the feeding device is provided with a vibrating plate and a straight vibrator and a distributor capable of outputting O-rings one by one, the transfer device comprises a movable component capable of at least biaxial linear displacement, an air expansion chuck for clamping the O-ring is arranged at the end of the movable component, a plurality of transfer devices are centrally symmetrically arranged on the turntable, the turntable can drive the transfer device to rotate periodically at a threshold angle, the transfer device comprises a tooling seat, and the A transfer chuck adapted to the pneumatic chuck is movably connected to the tooling seat, and the pneumatic chuck can clamp and transfer the O-ring at the output end of the feeding device and sleeve it on the transfer chuck. A positioning groove adapted to the contour of the external joint product is provided at the center of the transfer chuck, and a passive limiting lifting structure is provided at the bottom of the transfer chuck. After the external joint product is pressed down, the transfer joint can form a dislocation structure with the tooling seat, and the dislocation structure can cause the O-ring to fall off the transfer chuck and transfer to the threshold position of the external joint product.
[0008] Based on the above technical solution, the bottom of the frame is provided with supporting feet and / or running wheels.
[0009] On the basis of the above technical solution, a fine-tuning platform is provided between the air expansion chuck and the movable component.
[0010] On the basis of the above technical scheme, the turntable is a horizontal disk structure that can rotate around a vertical center axis, and the transfer device includes a fixed block located below the horizontal disk structure, and the fixed block is spaced apart and connected to the horizontal disk through a connecting rod, and a movable block is provided above the fixed block, and a vertical guide rod and a lifting rod are provided between the movable block and the fixed block, and the lifting rod longitudinally penetrates the movable block and the fixed block, and the lifting rod is connected and fixed to the movable block, and the lifting rod is slidably connected to the fixed block, and a lifting spring is sleeved on the lifting rod, and the lifting spring is arranged between the movable block and the fixed block, and the top of the lifting rod extends to the top of the turntable and is connected to the transfer chuck, and the transfer chuck, the lifting rod and the movable block constitute a passive limit lifting structure.
[0011] On the basis of the above technical solution, the tooling seat is sleeved on the lateral outer side of the transfer chuck with clearance fit.
[0012] On the basis of the above technical solution, the tooling seat is provided with an inner groove on the lateral outer side of the transfer chuck, and the inner groove constitutes an anti-interference activity space for the pneumatic chuck to move downward at the tooling seat.
[0013] On the basis of the above technical solution, a limiting member is provided between the bottom of the tooling seat and the turntable.
[0014] On the basis of the above technical solution, a lifting sensor is provided on the fixed block for detecting the position of the corresponding movable block when it moves up and down.
[0015] On the basis of the above technical solution, a rotation sensor for detecting the angle when the turntable rotates is provided between the turntable and the frame.
[0016] Compared with the prior art, the present invention has at least the following advantages:
[0017] The utility model realizes automatic loading, transfer, and shaping of the sealing ring into a stretched state to be assembled by arranging a loading device, a transfer device, a turntable and a transfer device on a frame, and fixes the sealing ring on a transfer chuck. The turntable and the transfer device are used as a transfer connection system in the automatic assembly process of the sealing ring, which can finely split the limited single stroke and reduce the working stroke of the single sealing ring tooling structure. This method can greatly shorten the stroke of the single sealing ring tooling structure and greatly reduce the transfer position distance, thereby improving its transfer accuracy. The stroke splitting can greatly improve work efficiency and reduce useless work performed during the working process of the movable parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the joint sealing ring assembly auxiliary equipment in one embodiment;
[0020] Figure 2 for Figure 1 Schematic diagram of the internal structure;
[0021] Figure 3 A schematic diagram of a partial structure of a gas expansion chuck in one embodiment;
[0022] Figure 4 This is a schematic diagram of the structure of a transfer device in one embodiment;
[0023] Figure 5 for Figure 4 A cross-sectional view of
[0024] Figure 6 Schematic diagram of the structure of a rotation limit assembly in one embodiment.
[0025] Markings in the figure: 1. Frame; 2. Loading device; 21. Vibrating plate; 22. Straight vibrator; 23. Distributor; 3. Transfer device; 31. Movable component; 32. Air expansion chuck; 321. Clamping jaw; 33. Fine-tuning platform; 4. Turntable; 5. Transfer device; 51. Fixed block; 52. Connecting rod; 53. Movable block; 54. Guide rod; 55. Work seat; 551. Inner groove; 552. Limiting piece; 56. Transfer chuck; 57. Lifting rod; 571. Lifting spring; 58. Lifting sensor; 581. Extension frame; 6. Follow-up block; 7. Rotation sensor; a. O-ring. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents selected embodiments of the utility model.
[0027] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0028] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to an element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0029] The utility model is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0030] See also Figures 1 to 6The present embodiment discloses a joint sealing ring assembly auxiliary device, including a frame 1, on which a feeding device 2, a transfer device 3, a turntable 4 and a transfer device 5 are provided. The joint sealing ring assembly auxiliary device mainly serves the automatic assembly of O-rings a in the joint product assembly process. In actual use, it can assist manual work in a semi-automatic manner or assist external automated assembly equipment in automatic joint assembly operations.
[0031] Among them, the frame 1 mainly plays the role of bearing support, and is assembled from aluminum alloy profiles and panels. Its internal travel is the installation space for basic devices such as motors and electric boxes. The bottom of the frame 1 is equipped with height-adjustable feet and walking wheels for easy movement of the equipment.
[0032] Combination Figure 2 In this embodiment, the feeding device 2 is provided with a vibration plate 21 and a straight vibrator 22 which can output O-rings a (oiled) one by one. The vibration plate 21 is used to stack the O-rings a as raw materials. The vibration plate 21, the straight vibrator 22, and the distributor 23 work together, and the output end thereof is adjacent to the turntable 4. It is a prior art, and its specific structure and working principle are not described in detail here. Those skilled in the art can select and implement from the prior art according to the actual working conditions.
[0033] The transfer device 3 includes a movable component 31 capable of biaxial linear displacement, the movable component 31 is composed of a transverse moving part and a lifting part, wherein the transverse moving part adopts a motor, a screw rod, and a slide rail combination structure, and the lifting part adopts a cylinder and a slide rail combination structure. An air expansion chuck 32 for clamping an O-ring a is provided at the end of the movable component 31, and the working end of the air expansion chuck 32 is set downward. When in use, the movable component 31 can control the air expansion chuck 32 to perform transverse movement and lifting activities in an orderly manner between the output end of the feeding device 2 and the discharge station on the turntable 4 to complete the material transfer. The air expansion chuck 32 completes the clamping control through the lateral expansion and contraction of the four jaws 321.
[0034] Furthermore, in order to meet actual operational requirements and facilitate precise control of the stroke position of the pneumatic chuck 32, a fine-tuning platform 33 is provided between the pneumatic chuck 32 and the movable component 31, which is a prior art, and its specific structure and working principle are not described here. Those skilled in the art can select and implement from the prior art according to actual operational conditions.
[0035] In this embodiment, two transfer devices 5 are centrally symmetrically arranged on the turntable 4, and the turntable 4 can drive the transfer devices 5 to rotate periodically at a threshold angle (180 degrees). The turntable 4 is a horizontal disk structure that can rotate around a vertical central axis, and a rotary drive motor is connected to its bottom. When in use, the turntable 4 can reciprocate to control the position of the transfer device 5 on the turntable 4.
[0036] Furthermore, the transfer device 5 includes a tooling seat 55, on which a transfer chuck 56 compatible with the pneumatic chuck 32 is movably connected. The pneumatic chuck 32 can clamp and transfer the O-ring a at the output end of the feeding device 2 and sleeve it on the transfer chuck 56. A positioning groove that adapts to the contour of the external joint product is provided at the center of the transfer chuck 56. A passive limiting lifting structure is provided at the bottom of the transfer chuck 56. After the external joint product is pressed down, the transfer joint can form a staggered structure with the tooling seat 55, and the staggered structure can cause the O-ring a to fall off the transfer chuck 56 and transfer to the threshold position of the external joint product.
[0037] Specific, combined Figure 3-5 The transfer device 5 includes a fixed block 51 located below the horizontal disk structure, the fixed block 51 is spaced apart from the horizontal disk structure by two vertical connecting rods 52, a movable block 53 is spaced apart above the fixed block 51, two vertical guide rods 54 and a lifting rod 57 located in the middle are provided between the movable block 53 and the fixed block 51, the lifting rod 57 longitudinally penetrates the movable block 53 and the fixed block 51, the upper half of the lifting rod 57 is connected and fixed to the movable block 53 by a threaded structure, and the lower half of the lifting rod 57 is connected to the fixed block 53 by a sliding bushing. The fixed block 51 is slidably connected, and a lifting spring 571 is sleeved on the lifting rod 57. The lifting spring 571 is arranged between the movable block 53 and the fixed block 51. The top of the lifting rod 57 extends to the top of the turntable 4 and is connected to the transfer chuck 56. The transfer joint is composed of four flange claws, which are combined to form a lateral limiting structure that can be clamped on the inner side of the O-ring a. The transfer chuck 56, the lifting rod 57 and the movable block 53 constitute a passive limiting lifting structure. The lifting spring 571 can provide an upward reset driving force for the passive limiting lifting structure by means of its longitudinal expansion and contraction.
[0038] In order to ensure the lifting height of the passive limited lifting structure, a lifting sensor 58 is provided on the fixed block 51 for detecting the position when the movable block 53 moves up and down. The lifting sensor 58 is connected to the side wall of the fixed block 51 through an extension frame 581. The lifting sensor 58 is a position sensor, and its detection area corresponds to the lifting threshold position of the movable block 53. The extension frame 581 and the fixed block 51 are connected by strip holes and bolts, so that the assembly position of the lifting sensor 58 can be accurately and flexibly adjusted.
[0039] Furthermore, the tooling seat 55 is sleeved on the lateral outer side of the transfer chuck 56 with clearance fit, and the two can undergo longitudinal relative displacement. The tooling seat 55 is provided with an inner groove 551 located on the lateral outer side of the transfer chuck 56, and the inner groove 551 constitutes an anti-interference activity space for the gas expansion chuck 32 to move downward at the tooling seat 55. In order to make the position of the tooling seat 55 more stable, a limiter 552 is provided between the bottom of the tooling seat 55 and the turntable 4. The limiter 552 in this embodiment is a vertical rod structure that is threadedly fixed to the bottom of the tooling seat 55, and the turntable 4 is provided with a sink groove (not shown in the figure) at its corresponding position to form a limiter structure between the tooling seat 55 and the turntable 4.
[0040] Combination Figure 6 As shown, in order to ensure the rotation accuracy of the turntable 4, a rotation sensor 7 for detecting the angle when the turntable 4 rotates is provided between the turntable 4 and the frame 1, which includes a mounting base fixed on the frame 1, a touch switch is provided on one side of the top of the mounting base, and a follower block 6 is provided at the bottom of the outer edge of the turntable 4. The follower block 6 can rotate with the turntable 4. When it rotates to the threshold position, the side wall of the follower block 6 abuts against the trigger switch to form a rotation in place detection.
[0041] During the specific implementation process, the vibration plate 21, the straight vibrator 22 and the distributor 23 continuously output the O-ring a (oiled) one by one to one side of the turntable 4, and the turntable 4 drives the intermediate installation device to the threshold position. The air expansion chuck 32 on the transfer device 3 stretches and clamps the O-ring a at the output end of the feeding device 2 and transfers it to the transfer chuck 56 at the threshold position. Subsequently, the transfer device 3 is reset to proceed with the next working cycle, and the turntable 4 rotates synchronously to deliver the transfer device 5 loaded with the O-ring a to another threshold position. The external joint product can be inserted into the transfer chuck 56, and the automatic assembly of the O-ring a is completed after pressing down.
[0042] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A joint sealing ring assembly auxiliary device, characterized in that: The invention comprises a frame (1), wherein the frame (1) is provided with a feeding device (2), a transfer device (3), a turntable (4) and a transfer device (5), wherein the feeding device (2) is provided with a vibration plate (21) capable of outputting O-type sealing rings (a) one by one, a straight vibrator (22) and a distributor (23), wherein the transfer device (3) comprises a movable component (31) capable of at least biaxial linear displacement, wherein an air expansion chuck (32) for clamping the O-type sealing ring (a) is provided at the end of the movable component (31), wherein a plurality of transfer devices (5) are centrally symmetrically arranged on the turntable (4), wherein the turntable (4) is capable of driving the transfer devices (5) to rotate periodically at a threshold angle, wherein the transfer device (5) comprises a tooling seat ( 55), the tooling seat (55) is movably connected with a transfer chuck (56) adapted to the pneumatic chuck (32), the pneumatic chuck (32) can clamp and transfer the O-ring (a) at the output end of the feeding device (2) and sleeve it on the transfer chuck (56), the center position of the transfer chuck (56) is provided with a positioning groove adapted to the contour of the external joint product, the bottom of the transfer chuck (56) is provided with a passive limit lifting structure, after the external joint product is pressed down, the transfer chuck (56) can form a dislocation structure with the tooling seat (55), and the dislocation structure can cause the O-ring (a) to fall off from the transfer chuck (56) and transfer to the threshold position of the external joint product.
2. A joint sealing ring assembly auxiliary device according to claim 1, characterized in that: The bottom of the frame (1) is provided with supporting feet and / or running wheels.
3. The joint sealing ring assembly auxiliary device according to claim 1, characterized in that: A fine-tuning platform (33) is provided between the air expansion chuck (32) and the movable component (31).
4. The joint sealing ring assembly auxiliary device according to claim 1, characterized in that: The turntable (4) is a horizontal disk structure that can rotate around a vertical center axis. The transfer device (5) includes a fixed block (51) located below the horizontal disk structure. The fixed block (51) is spaced apart from the horizontal disk structure through a connecting rod (52). A movable block (53) is provided above the fixed block (51). A vertical guide rod (54) and a lifting rod (57) are provided between the movable block (53) and the fixed block (51). The lifting rod (57) vertically penetrates the movable block (53) and the fixed block. (51), a lifting rod (57) is connected and fixed to the movable block (53), the lifting rod (57) is slidably connected to the fixed block (51), a lifting spring (571) is sleeved on the lifting rod (57), the lifting spring (571) is arranged between the movable block (53) and the fixed block (51), the top of the lifting rod (57) extends to the top of the turntable (4) and is connected to the transfer chuck (56), the transfer chuck (56), the lifting rod (57) and the movable block (53) constitute a passive limit lifting structure.
5. The joint sealing ring assembly auxiliary device according to claim 4, characterized in that: The tooling seat (55) is sleeved on the lateral outer side of the transfer chuck (56) with clearance fit.
6. The joint sealing ring assembly auxiliary device according to claim 5, characterized in that: The tooling seat (55) is provided with an inner groove (551) located on the lateral outer side of the transfer chuck (56), and the inner groove (551) constitutes an anti-interference activity space for the pneumatic chuck (32) to move downward at the tooling seat (55).
7. The joint sealing ring assembly auxiliary device according to claim 6, characterized in that: A limiting member (552) is provided between the bottom of the tooling seat (55) and the rotating disk (4).
8. The joint sealing ring assembly auxiliary device according to claim 4, characterized in that: The fixed block (51) is provided with a lifting sensor (58) for detecting the position of the corresponding movable block (53) when it moves up and down.
9. The joint sealing ring assembly auxiliary device according to claim 1, characterized in that: A rotation sensor (7) for detecting the angle of the rotating disk (4) when it rotates is provided between the rotating disk (4) and the frame (1).
Citation Information
Patent Citations
Automatic sealing ring assembling equipment
CN103753190A
Cited By
Joint sealing ring assembling auxiliary equipment
CN120828270A