Continuous casting roller bearing assembling device

Abstract

The utility model discloses a continuous casting roller bearing assembling device, and relates to the technical field of continuous casting roller mechanical assembling, the continuous casting roller bearing assembling device comprises a bearing assembling platform box body and a pushing air cylinder, the bearing assembling platform box body is provided with a platform end face, and the platform end face is provided with a bearing press box body. The device is more compact and light in appearance, space is saved, an operator can operate the device conveniently, operation is easy, precise control over bearing and oil seal assembling can be achieved through one-key operation of a control system, the bearing and oil seal assembling process is simpler and more efficient, and the production efficiency is improved. The convenience of maintenance is fully considered in the design of the device, and the air cylinder and the hydraulic cylinder are both provided with electric signal sensors, so that maintenance personnel can quickly locate problems and carry out maintenance, the maintenance time is greatly shortened, and the availability and reliability of equipment are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of continuous casting roller mechanical assembly, in particular to a continuous casting roller bearing assembly device. Background Art

[0002] The continuous casting roller bearing assembly device is a device specially designed to assemble bearings to the continuous casting roller bearing seat. The continuous casting roller is a key component in the continuous casting machine. Its quality and performance directly affect the production efficiency and product quality of the continuous casting machine.

[0003] The traditional method of assembling continuous casting roller bearings mainly relies on manual operation and experience judgment. This method is not only inefficient, but also easily affected by human factors, resulting in unstable assembly quality. In addition, with the development of continuous casting machines towards large-scale, high-speed and automated directions, the requirements for the accuracy and efficiency of continuous casting roller bearing assembly are becoming higher and higher. Therefore, the development of an efficient and precise continuous casting roller bearing assembly device has become a current technical need. Utility Model Content

[0004] The main purpose of the utility model is to provide a continuous casting roller bearing assembly device, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A continuous casting roller bearing assembly device comprises a bearing assembly platform box and a pushing cylinder, the bearing assembly platform box is provided with a platform end face, a bearing pressure machine box is provided on the platform end face, a bearing pressure machine box is provided on the top of the bearing pressure machine box, a bearing assembly press is provided on the top of the bearing pressure machine box, an oil seal press machine support is provided on the oil seal press machine support, an oil seal press is installed on the oil seal press machine support, a bearing slide plate is provided on the opposite side of the bearing pressure machine box, an oil seal slide plate is provided on the opposite side of the oil seal press, slideway guide pressure plates are provided on both ends of the oil seal slide plate and the bearing slide plate, bearing slide plate bottom surface guide copper plates are provided on both ends of the top of the bearing slide plate, bearing slide plate side guide copper plates are provided on both sides of the bearing slide plate, oil seal slide plate side guide copper plates are provided on both sides and both ends of the top of the oil seal slide plate, and the number of the pushing cylinders is two, and the ends of the bearing slide plate and the oil seal slide plate are respectively connected to the telescopic ends of the pushing cylinder.

[0007] Preferably, both the oil seal skateboard and the bearing skateboard are provided with a center hole, the center hole on the oil seal skateboard is located between the two oil seal skateboard side guide copper plates on the top thereof, and the center hole on the bearing skateboard is located between the guide copper plates on the bottom surface of the bearing skateboard.

[0008] Compared with the prior art, the utility model has the following beneficial effects:

[0009] 1. Compact structure: By optimizing the structural design, the device has a more compact and lightweight appearance, which not only helps to save space but also facilitates the operation of operators.

[0010] 2. Simple operation: Through the control system, one-click completion can achieve precise control of the bearing and oil seal assembly, making the bearing and oil seal assembly process simpler and more efficient.

[0011] 3. Easy maintenance and servicing: The design of the device fully considers the convenience of maintenance and servicing. Both the air cylinder and the hydraulic cylinder are equipped with electrical signal sensors, so maintenance personnel can quickly locate problems and carry out repairs, which greatly shortens the maintenance time and improves the availability and reliability of the equipment.

[0012] 4. Wide adaptability: The device is suitable for the assembly of continuous casting roller bearings of different specifications and models, and has strong versatility and adaptability. Whether it is large or small continuous casting roller bearings, the device can provide stable and efficient assembly services to meet the diverse needs of enterprises.

[0013] 5. Improve assembly efficiency: The device significantly improves the assembly efficiency of continuous casting roller bearings by optimizing the bearing assembly process and adopting advanced mechanical structure and automation technology, which helps to reduce the production cycle and increase production capacity, thereby creating more economic benefits for the enterprise.

[0014] 6. Improve safety: Through the use of this device, the two presses cannot be touched by personnel during operation, which can effectively avoid the problem of injury caused by operational errors and damage to bearings caused by manual hammering during assembly that may occur in traditional assembly methods, and eliminate safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of a part of the structure of a continuous casting roller bearing assembly device of the utility model;

[0016] Figure 2 It is another structural schematic diagram of a continuous casting roller bearing assembly device of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of a bearing assembly slide plate assembly of a continuous casting roller bearing assembly device of the utility model;

[0018] Figure 4 This is a schematic structural diagram of an oil seal assembly slide plate assembly device for a continuous casting roller bearing assembly device according to the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of an oil seal assembly press assembly device for a continuous casting roller bearing assembly device of the utility model;

[0020] Figure 6 The utility model is a schematic diagram of the structure of a bearing assembly press assembly of a continuous casting roller bearing assembly device.

[0021] In the figure: 1. bearing assembly platform housing; 2. platform end face; 3. bearing press housing; 4. bearing assembly press; 5. bearing press bracket; 6. oil seal press; 7. oil seal press bracket; 8. slideway guide pressure plate; 9. oil seal slide plate; 10. oil seal slide plate side guide copper plate; 11. bearing slide plate; 12. bearing slide plate side guide copper plate; 13. bearing slide plate bottom guide copper plate; 14. push cylinder. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figure 1-6 As shown, a continuous casting roller bearing assembly device includes a bearing assembly platform box 1 and a push cylinder 14, the bearing assembly platform box 1 is provided with a platform end face 2, the platform end face 2 is provided with a bearing press box 3, the top of the bearing press box 3 is provided with a bearing press bracket 5, the top of the bearing press bracket 5 is provided with a bearing assembly press 4, the platform end face 2 is located on one side of the bearing press box 3 and an oil seal press bracket 7 is provided, the oil seal press bracket 7 is installed with an oil seal press 6, and the opposite side of the bearing press box 3 is provided There is a bearing skateboard 11, and an oil seal skateboard 9 is arranged on the opposite side of the oil seal press 6. Both ends of the oil seal skateboard 9 and the bearing skateboard 11 are provided with slideway guide pressure plates 8. Both ends of the top of the bearing skateboard 11 are provided with bearing skateboard bottom surface guide copper plates 13. Both sides of the bearing skateboard 11 are provided with bearing skateboard side guide copper plates 12. Both sides and both ends of the top of the oil seal skateboard 9 are provided with oil seal skateboard side guide copper plates 10. There are two pushing cylinders 14, and the ends of the bearing skateboard 11 and the oil seal skateboard 9 are respectively connected to the telescopic ends of the pushing cylinder 14.

[0024] Specifically, both the oil seal skateboard 9 and the bearing skateboard 11 are provided with a center hole. The center hole on the oil seal skateboard 9 is located between the two oil seal skateboard side guide copper plates 10 on its top, and the center hole on the bearing skateboard 11 is located between the guide copper plates 13 on the bottom surface of the bearing skateboard.

[0025] Working principle:

[0026] Automatic bearing assembly:

[0027] The first step is to place the bearing seat on the bearing slide 11, align the bearing seat hole with the center hole on the bearing slide 11, and place the bearing on the center of the bearing seat hole;

[0028] In the second step, the push cylinder 14 at this position works, pulling the bearing slide plate 11 to the center of the piston rod of the bearing assembly press 4;

[0029] In the third step, the bearing assembly press 4 is operated to press the bearing into the bearing seat;

[0030] Step 4 After the bearing assembly press 4 is pressed down, the pressure in the rodless chamber of the press increases. After reaching the calibrated pressure, the piston rod of the bearing assembly press 4 rises;

[0031] In the sixth step, after the piston rod of the bearing assembly press 4 rises to its position, the push cylinder 14 at that position is driven to work, and the bearing seat slide is pushed out of the working position of the bearing assembly press 4. The bearing assembly is completed and the system is powered off.

[0032] Oil seal automatic assembly

[0033] Step 1: Place the gland on the oil seal slide plate 9, align the oil seal hole with the center hole of 9, and place the oil seal on the center of the gland hole;

[0034] Step 2: The push cylinder 14 at this position works, air enters the rod chamber, and pulls the oil seal slide plate 9 to the center of the oil seal press 6;

[0035] Step 3: Oil is introduced into the rodless cavity of the oil seal press 6, and the press is pressed down to press the oil seal into the gland;

[0036] Step 4: After the oil seal press 6 is pressed down, the pressure in the rodless chamber of the press increases. After reaching the calibrated pressure, the piston rod of the oil seal press 6 rises;

[0037] Step 6: After the oil seal press 6 rises to its position, the pressure in the rod chamber of the press increases. After reaching the calibrated pressure, the push cylinder 14 at this position is started to push the oil seal slide 9 out of the working position of the oil seal press 6. The oil seal assembly is completed and the system is powered off.

[0038] The circuits, electronic components and control modules involved are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to software and methods.

[0039] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A continuous casting roller bearing assembly device, comprising a bearing assembly platform box (1) and a push cylinder (14), characterized in that: The bearing assembly platform housing (1) is provided with a platform end surface (2), a bearing press housing (3) is provided on the platform end surface (2), a bearing press bracket (5) is provided on the top of the bearing press housing (3), a bearing assembly press (4) is provided on the top of the bearing press bracket (5), an oil seal press bracket (7) is provided on one side of the platform end surface (2) located on the bearing press housing (3), an oil seal press (6) is installed on the oil seal press bracket (7), a bearing slide plate (11) is provided on the opposite side of the bearing press housing (3), and the oil seal press (6) is provided on the opposite side of the bearing press housing (3). ) is provided on the opposite side of the bearing slide (11), the oil seal slide (9) and the bearing slide (11) are provided with slideway guide pressure plates (8) at both ends, the top ends of the bearing slide (11) are provided with bearing slide bottom guide copper plates (13), the two sides of the bearing slide (11) are provided with bearing slide side guide copper plates (12), the two sides and the top ends of the oil seal slide (9) are provided with oil seal slide side guide copper plates (10), the number of the pushing cylinder (14) is two, and the ends of the bearing slide (11) and the oil seal slide (9) are respectively connected to the telescopic ends of the pushing cylinder (14).

2. A continuous casting roller bearing assembly device according to claim 1, characterized in that: The oil seal slide plate (9) and the bearing slide plate (11) are both provided with a center hole. The center hole on the oil seal slide plate (9) is located between two oil seal slide plate side guide copper plates (10) at the top thereof, and the center hole on the bearing slide plate (11) is located between the guide copper plates (13) at the bottom surface of the bearing slide plate.

Images