Sliding type heavy ball screw butt joint splicing machining tool
By designing sliding heavy-duty ball screw butt and splicing processing tooling, the problems of inconvenience and insufficient stability in the prior art are solved, and stable butt and splicing of screws are achieved and efficient assembly.
Patent Information
- Application Number
- CN202420249818.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-02-01
AI Technical Summary
The prior art has problems such as inconvenience in installation and inability to maintain safety and stability when assembling heavy-duty ball screws, which leads to the possibility of damage or even breaking when transmitting torque.
A sliding heavy-duty ball screw butt and splicing processing tool is designed, including the main frame, guide rail, support device, table drill and chuck. Through the sliding function of the guide rail and the lifting function of the support device, the screw is stable butt and splicing, and drilling and fixing it through the drill.
The stable butt and splicing of heavy-duty ball screws is achieved, the accuracy and working efficiency of splicing are improved, and good conditions are provided for the assembly of heavy-duty ball screws.
Smart Images

Figure CN222552714U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ball screw assembly, in particular to a sliding type heavy-duty ball screw butt joint splicing processing tool. Background Art
[0002] The ball screw is an important component of the screw nut mechanism, which is mainly reflected in the equal pitch structure of the screw and can stably convey the nut. In existing equipment, for small and medium-sized screw nut mechanisms, a suitable ball screw can be used to complete the assembly, but for equipment with high stability requirements and large loads, heavy ball screws are required to drive the nut to convey torque.
[0003] Compared with small ball screws, heavy-duty ball screws have larger diameters and heavier weights. During processing, in order to cooperate with machine tools, segmented processing has to be adopted, that is, the processing is divided into sections, and then the processed screws are connected. During segmented processing, the two ends of the screw have adopted male and female heads for easy assembly.
[0004] However, the current assembly mostly relies on manual labor. Although the assembly can be normal, if there is a gap after assembly, damage will occur in the transmission torque, resulting in the breakage of the ball screw. In order to ensure the overall performance of the ball screw after docking and assembly, it is necessary to ensure that the pitch size on the screw is the same after assembly, and the ball can slide smoothly through the thread groove. Based on the inconvenience of installation in the prior art and the inability to maintain the safety and stability of the heavy ball screw assembly process, a sliding heavy-duty ball screw docking and splicing processing tool is proposed. Utility Model Content
[0005] The utility model aims to provide a sliding heavy-duty ball screw butt joint processing tooling to solve the problems encountered in the above-mentioned background technology.
[0006] To achieve the above purpose, the technical solution of the utility model is as follows:
[0007] A sliding heavy-duty ball screw butt joint processing tooling includes a main frame, a guide rail, a support device, a bench drill and a chuck. A tool box is provided at the bottom of the main frame to facilitate the placement of assembly tools. The guide rails are provided in two pieces and laid on the workbench of the main frame, the support device is provided in multiple pieces and slidably connected to the two guide rails, the bench drill is installed on one side of the workbench of the main frame, the chuck is installed on one end of the workbench of the chuck main frame, and the axis of the working end of the chuck coincides with the central axis of the working end of the support device.
[0008] In the above scheme, the guide rail includes a first linear guide rail assembly and a second linear guide rail assembly, the first linear guide rail assembly and the second linear guide rail assembly are arranged in parallel, and the bottom two sides of the support device are fixedly connected to the first linear guide rail assembly and the second linear guide rail assembly respectively.
[0009] Among them, as a preferred solution, a positioning bar is installed between the first linear guide assembly and the second linear guide assembly, and the positioning bar is fixed to the middle of the workbench of the main frame. The positioning bar is an inverted U-shaped structure, and a weight-reducing groove is opened on the top.
[0010] In the above scheme, the supporting device includes a support block, a sleeve, a base, and a transparent cover. The top of the support block is provided with a contact portion for lifting a heavy ball screw, the bottom of the support block is provided with a screw threadedly connected to the sleeve, the bottom of the sleeve is fixedly connected to the base, and the two sides of the base are respectively fixedly connected to the first linear guide assembly and the second linear guide assembly by screws.
[0011] Furthermore, the structure of the contact portion is any one of a V-shaped, an inverted trapezoidal, and an open U-shaped groove.
[0012] Furthermore, a transparent cover is threadedly connected to the top of the sleeve, and a handle is provided on the outer side of the transparent cover.
[0013] Compared with the prior art, the beneficial effects of the utility model are: the screw is clamped by the chuck, the splicing end of the screw is lifted by the support device, and the splicing can be fixed after drilling by the bench drill. Therefore, the utility model can stably connect and splice heavy-duty ball screws, improve the splicing accuracy and work efficiency, and bring good assembly conditions for the development of heavy-duty ball screws. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The disclosure of the present invention is described with reference to the accompanying drawings. It should be understood that the drawings are only for illustrative purposes and are not intended to limit the scope of protection of the present invention. In the accompanying drawings, the same reference numerals are used to refer to the same components. Among them:
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a structural schematic diagram of the guide rail in the utility model;
[0017] Figure 3 It is a structural schematic diagram of the support device in the utility model;
[0018] Figure 4 It is a schematic diagram of the structure of the utility model when it is implemented;
[0019] Figure 5 for Figure 4Schematic diagram of the structure from another perspective.
[0020] Numbers in the figure: 1-main frame; 2-guide rail; 21-first linear guide rail assembly; 22-second linear guide rail assembly; 23-positioning bar; 3-support device; 31-support block; 32-sleeve; 33-base; 34-handle; 35-transparent cover; 36-screw; 4-bench drill; 5-chuck; 6-tool box; 7-screw. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects of the utility model easier to understand, the utility model is now further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the relevant components of the utility model.
[0022] According to the technical solution of the utility model, without changing the essential spirit of the utility model, a person skilled in the art can propose a variety of interchangeable structural modes and implementation modes. Therefore, the following specific implementation modes and drawings are only exemplary descriptions of the technical solution of the utility model, and should not be regarded as the entirety of the utility model or as a limitation or restriction to the technical solution of the utility model.
[0023] The technical solution of the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0024] Embodiment 1, as Figure 1 , Figure 4 , Figure 5 As shown, a sliding heavy-duty ball screw butt joint processing tooling includes a main frame 1, a guide rail 2, a support device 3, a bench drill 4 and a chuck 5. A tool box 6 is provided at the bottom of the main frame 1 to facilitate the placement of tools for assembling the ball screw, such as a drill bit, a pitch detector, etc. Two guide rails 2 are provided and laid on the workbench of the main frame 1. The two guide rails 2 can provide stable support for the ball screw during butt joint.
[0025] For details, please refer to Figure 2 The guide rail 2 includes a first linear guide assembly 21 and a second linear guide assembly 22. The linear guide assembly is an existing conventional linear motion sliding assembly. The first linear guide assembly 21 and the second linear guide assembly 22 are arranged in parallel. The two sides of the bottom of the support device 3 are respectively fixedly connected to the first linear guide assembly 21 and the second linear guide assembly 22, and linear sliding is performed with the help of the sliding function of the guide rail 2.
[0026] As a preferred solution, a positioning bar 23 is installed between the first linear guide assembly 21 and the second linear guide assembly 22. The positioning bar 23 is fixed to the middle of the workbench of the main frame 1. The positioning bar 23 is an inverted U-shaped structure, and a weight-reducing groove is provided on the top thereof to reduce the weight of the equipment. After the positioning bar 23 is installed, the parallel installation of the first linear guide assembly 21 and the second linear guide assembly 22 can be positioned to improve the accuracy of the installation of the two.
[0027] The support device 3 is a device for supporting and lifting a heavy ball screw. There are multiple support devices 3 and they are slidably connected to the two guide rails 2. The bench drill 4 is installed on one side of the workbench of the main frame 1, and is used to punch holes for the screw rod, so that two adjacent screw rods can be spliced and fixed together. The chuck 5 is installed on one end of the workbench of the main frame 1 of the chuck 5, and the axis of the working end of the chuck 5 coincides with the central axis of the working end of the support device 3. The claw of the chuck 5 is used to grab one end of the screw rod, and the other end is used to dock the next section of the screw rod, and the screw rods with male and female heads are docked and assembled together.
[0028] Example 2, based on the solution of Example 1, please refer to Figure 3 In a sliding heavy-duty ball screw butt joint processing tool, the support device 3 includes a support block 31, a sleeve 32, a base 33, and a transparent cover 35. The top of the support block 31 is provided with a contact portion for supporting the heavy-duty ball screw. As a preferred solution, the structure of the contact portion is any one of a V-shaped, inverted trapezoidal, and open U-shaped groove, and can be selected as follows Figure 3 The bottom of the support block 31 is provided with a screw 36 threadedly connected to the sleeve 32, the bottom of the sleeve 32 is fixedly connected to the base 33, and the two sides of the base 33 are fixedly connected to the first linear guide assembly 21 and the second linear guide assembly 22 by screws.
[0029] The support block 31 is threadedly connected to the sleeve 32 through a screw 36. The height of the support screw of the support block 31 can be raised or lowered through rotation, and then matched with the working end of the chuck 5 to facilitate the splicing of the ball screw, so that the axis line of the working end of the chuck 5, the central axis of the working end of the support device 3, and the central axis of the screw 7 are in a coincident state, and the screw can be assembled accurately.
[0030] As a preferred solution, a transparent cover 35 is also threadedly connected to the top of the sleeve 32, and a handle 34 is provided on the outside of the transparent cover 35. The handle 34 can be rotated at a certain angle to drive the support block 31 to rise and fall, so as to adjust the central axis of the working end of the support device 3 to coincide with the central axis of the screw rod 7.
[0031] When the utility model is implemented, one end of the screw rod 7 is first fixed by the chuck 5 so that it is in a horizontal state, and then the height of the support device 3 is adjusted to stably support the screw rod 7, and then the other section of the screw rod 7 that needs to be butt-jointed is placed in the support device 3 at the same height, and the guide rail 2 is used to slide linearly so that the male and female heads of the two sections of the screw rod 7 are butt-jointed. After assembly, the top of the ball groove of the screw rod is punched with a bench drill 4, and a pin is inserted and glue is filled to splice and fix the two sections of the screw rod 7, and finally the pitch of the spliced screw is detected by a pitch detector. The utility model clamps the screw rod 7 by the chuck 5, and the splicing end of the screw rod 7 is lifted by the support device 3, and the splicing part can be drilled and fixed by the bench drill 4. Therefore, the utility model can stably butt-joint heavy ball screws, improve the precision and work efficiency of splicing, and bring good assembly conditions for the development of heavy ball screws.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. These undisclosed elements are all prior art that can be known to those skilled in the art.
[0033] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only the specific implementation method of the utility model and is not used to limit the protection scope of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A sliding heavy-duty ball screw butt joint processing tool, characterized by: The invention comprises a main frame (1), a guide rail (2), a supporting device (3), a bench drill (4) and a chuck (5), wherein two guide rails (2) are provided and laid on a working table of the main frame (1), a plurality of supporting devices (3) are provided and slidably connected to the two guide rails (2), the bench drill (4) is installed on one side of the working table of the main frame (1), and the chuck (5) is installed on one end of the working table of the chuck (5) main frame (1), and the axis center line of the working end of the chuck (5) coincides with the central axis line of the working end of the supporting device (3).
2. A sliding heavy-duty ball screw butt joint processing tool as described in claim 1, characterized in that: The guide rail (2) comprises a first linear guide rail assembly (21) and a second linear guide rail assembly (22), the first linear guide rail assembly (21) and the second linear guide rail assembly (22) being arranged in parallel, and the bottom sides of the support device (3) are respectively fixedly connected to the first linear guide rail assembly (21) and the second linear guide rail assembly (22).
3. A sliding heavy-duty ball screw butt joint processing tooling according to claim 2, characterized in that: A positioning bar (23) is installed between the first linear guide assembly (21) and the second linear guide assembly (22). The positioning bar (23) is fixed to the middle of the workbench of the main frame (1). The positioning bar (23) is an inverted U-shaped structure, and a weight-reducing groove is provided on the top.
4. The sliding heavy-duty ball screw butt joint processing tooling according to claim 2 is characterized by: The support device (3) comprises a support block (31), a sleeve (32), a base (33), and a transparent cover (35); the top of the support block (31) is provided with a contact portion for supporting a heavy ball screw; the bottom of the support block (31) is provided with a screw (36) threadedly connected to the sleeve (32); the bottom of the sleeve (32) is fixedly connected to the base (33); and the two sides of the base (33) are respectively fixedly connected to the first linear guide assembly (21) and the second linear guide assembly (22) by screws.
5. The sliding heavy-duty ball screw butt joint processing tooling according to claim 4 is characterized by: The contact portion has a structure of any one of a V-shape, an inverted trapezoidal shape, and an open U-shaped groove.
6. The sliding heavy-duty ball screw butt joint processing tooling according to claim 4 is characterized by: The top of the sleeve (32) is also threadedly connected with a transparent cover (35), and a handle (34) is provided on the outer side of the transparent cover (35).
7. The sliding heavy-duty ball screw butt joint processing tool according to claim 1, characterized in that: A tool box (6) is provided at the bottom of the main frame (1).