Auxiliary-manpower-free support device for pipe machining

By designing a support device for pipe processing, the pipe positioning and movement functions are automatically realized, the problem of manual assistance dependence in traditional methods is solved and the processing cost is reduced.

CN222552786UActive Publication Date: 2025-03-04CHINA STATE CONSTR ZHONGXIN CONSTR ENG CO LTD
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Patent Information

Application Number
CN202420177983.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2025-03-04
Estimated Expiration
2034-01-25

AI Technical Summary

Technical Problem

The traditional pipe processing method requires two workers, one operates the machine tool and the other assists in fixing the pipe, resulting in high labor costs.

Method used

A support device is designed, including a base, casing, screw, fixing block, U-shaped seat and position adjustment mechanism, which can automatically position and move the pipe and reduce dependence on manual assistance.

Benefits of technology

This device can automatically realize the positioning and movement functions of the pipes when the machine tool processes the pipes, save labor and reduce the economic costs of the enterprise.

✦ Generated by Eureka AI based on patent content.

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Abstract

An auxiliary-manpower-free support device for pipe machining relates to the technical field of building machinery and comprises a base, a sleeve, a screw, a fixing block, a U-shaped seat and a position adjusting mechanism, the sleeve is fixedly arranged at the top end of the base in the longitudinal direction, the screw is connected into the sleeve in a threaded mode, the upper end of the screw extends upwards along the top of the sleeve, and the position adjusting mechanism is arranged on the base. A fixing block is arranged at the top end of the screw rod, a U-shaped seat is arranged at the top end of the fixing block, and the fixing block is connected with a position adjusting mechanism. When a machine tool is used for machining a pipe, the positioning and moving functions of the pipe can be achieved instead of manual work, then labor is saved, and the economic cost of an enterprise is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of construction machinery, in particular to a support device for pipe processing without the need for auxiliary manual labor. Background Art

[0002] After the finished galvanized steel pipes, angle steels, bridge frames and other pipes for mechanical and electrical installation of construction projects are delivered to the site, they will be processed again according to the project pipe arrangement and drawing design. The traditional processing method is to use a lathe to cut the pipes. At this time, the worker who operates the machine tool is usually required to have an additional worker as an assistant. The auxiliary worker is responsible for fixing the end of the pipe away from the lathe, which consumes labor and has high construction costs. Utility Model Content

[0003] The invention discloses a support device for pipe processing without manual assistance. The device does not require manual assistance and only requires one worker to operate the machine tool, thereby reducing labor costs.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A support device for pipe processing without auxiliary manual work, comprising a base, a sleeve, a screw, a fixed block, a U-shaped seat, and a position adjustment mechanism. The top of the base is fixedly provided with a sleeve along the longitudinal direction, the sleeve is threaded with a screw, the upper end of the screw extends upward along the top of the sleeve, the top of the screw is provided with a fixed block, the top of the fixed block is provided with a U-shaped seat, and the fixed block is connected to the position adjustment mechanism.

[0006] Preferably, the base is a cross-shaped structure welded from two angle steels, and the bottom end of the sleeve is welded to the top of the intersection of the two angle steels.

[0007] Preferably, the screw rod is provided with a screwing handle, and the outer surface of the screw rod is also provided with a scale line for marking the height of the U-shaped seat support surface.

[0008] Preferably, the bottom of the U-shaped seat constitutes a supporting surface, and adjusting bolts are respectively screwed on the two side walls of the U-shaped seat. The inner end of the adjusting bolt is rotatably connected to a limiting plate, and the bottom end of the limiting plate is slidably matched with the supporting surface.

[0009] Preferably, the fixing block is a cubic structure, and the top end of the fixing block is fixedly connected to the bottom end of the U-shaped seat.

[0010] Preferably, the position adjustment mechanism includes an L-shaped plate and an electric push rod, a through sliding hole is provided on the upper portion of the fixed block, the horizontal section of the L-shaped plate is slidably connected to the sliding hole, a mounting groove is provided on the fixed block below the sliding hole, an electric push rod is embedded in the mounting groove, and the telescopic end of the electric push rod is fixedly connected to the lower surface of the horizontal section through a connecting plate.

[0011] Preferably, a height-equalizing block is fixedly provided at the angle between the vertical section and the horizontal section of the L-shaped plate, and the height of the top of the height-equalizing block is the same as the height of the supporting surface.

[0012] Preferably, the electric push rod is connected to a control panel via a wire, the control panel is connected to a power source via a wire, and the control panel is arranged on a machine tool for cutting pipes.

[0013] The beneficial effects of the new support device for pipe processing without auxiliary labor:

[0014] The present invention can replace manual labor to realize the positioning and movement functions of the pipes when the machine tool is used to process the pipes, thereby saving labor and reducing the economic cost of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the present invention, the following briefly introduces the drawings required for use in the embodiments, which constitute a part of the specification and are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation to the present invention.

[0016] Figure 1 , a front view structural schematic diagram of the new model.

[0017] Figure 2 , a schematic diagram of the partial cross-sectional structure of the new model.

[0018] Figure 3 , a schematic diagram of the partial cross-sectional structure of the new device when in use.

[0019] Figure 4 , a front view of the novel U-shaped seat and the fixing block;

[0020] Figure 5 , a top view of the novel base;

[0021] Figure numerals: 1-base, 2-sleeve, 3-screw, 4-fixing block, 5-L-shaped plate, 5-1-horizontal section, 5-2-vertical section, 6-U-shaped seat, 7-adjusting bolt, 8-equal height block, 9-mounting groove, 10-electric push rod, 11-sliding hole, 12-limiting plate, 13-pipe. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] A support device for pipe processing without auxiliary labor, including a base 1, a sleeve 2, a screw 3, a fixed block 4, a U-shaped seat 6, and a position adjustment mechanism. The top of the base 1 is fixedly provided with a sleeve 2 along the longitudinal direction, the sleeve 2 is threaded with a screw 3, the upper end of the screw 3 extends upward along the top of the sleeve 2, the top of the screw 3 is provided with a fixed block 4, the top of the fixed block 4 is provided with a U-shaped seat 6, and the fixed block 4 is connected to the position adjustment mechanism.

[0024] In this embodiment, Figure 1 , 5 As shown, the base 1 is a cross-shaped structure welded from two angle steels, and the bottom end of the sleeve 2 is welded to the top of the intersection of the two angle steels.

[0025] In this embodiment, Figure 1 As shown, the screw rod 3 is provided with a screw handle (not marked in the figure, for the convenience of rotating the screw rod to adjust the height of the device), and the outer surface of the screw rod 3 is also provided with a scale line for marking the height of the support surface of the U-shaped seat 6 (not drawn in the figure, the purpose is to facilitate the grasp of the specific height of the device).

[0026] In this embodiment, Figure 1-3 As shown in , 4, the bottom of the U-shaped seat 6 constitutes a support surface, and the two side walls of the U-shaped seat 6 are respectively screwed with adjusting bolts 7, and the inner end of the adjusting bolt 7 is rotatably connected to the limit plate 12, and the bottom end of the limit plate 12 is slidably matched with the support surface. By adjusting the width between the two limit plates, the pipe to be processed is limited, so that the pipe 13 can slide along the support surface while not moving left and right significantly.

[0027] In this embodiment, Figure 1-3 As shown in 4 , the fixed block 4 is a cubic structure, and the top end of the fixed block 4 is fixedly connected to the bottom end of the U-shaped seat 6 .

[0028] In this embodiment, Figure 1-3As shown in FIG. 4 , the position adjustment mechanism includes an L-shaped plate 5 and an electric push rod 10. A through sliding hole 11 is provided on the upper part of the fixed block 4. The horizontal section 5-1 of the L-shaped plate 5 is slidably connected with the sliding hole 11. A mounting groove 9 is provided on the fixed block 4 below the sliding hole 11. The electric push rod 10 is embedded in the mounting groove 9. The telescopic end of the electric push rod 10 is fixedly connected to the lower surface of the horizontal section 5-1 through a connecting plate. The telescopic movement of the electric push rod drives the L-shaped plate 5 to move back and forth.

[0029] In this embodiment, Figure 1-3 As shown, a height-conforming block 8 is fixedly provided at the angle between the vertical section 5-2 and the horizontal section 5-1 of the L-shaped plate 5. The height of the top of the height-conforming block 8 is the same as the height of the supporting surface, so as to facilitate the overlapping of the pipes.

[0030] In this embodiment, the electric push rod 10 is connected to a control panel (not shown in the figure) through a wire, and the control panel is connected to a power supply through a wire. The control panel is arranged on a machine tool (not shown in the figure) used for cutting pipes, so that workers who cut pipes can adjust the position of the L-shaped plate 5 at any time.

[0031] The working principle of this new model:

[0032] When in use, the new type is placed on one side of the machine tool, the outer side of the pipe 13 to be cut on the machine tool is overlapped on the support surface of the U-shaped seat, and the width between the two limit plates is adjusted so that the two ends of the pipe 13 are in gap with the inner surface of the limit plate, and at the same time, the end of the pipe is against the inner surface of the vertical section of the L-shaped plate, and the end of the lower surface of the pipe is overlapped on the equal height block. During the processing, the worker can move the L-shaped plate away from the machine tool or close to the machine tool through the operation panel, and drive the pipe to move to meet the processing needs.

Claims

1. A support device for pipe processing without auxiliary labor, characterized by: It includes a base, a sleeve, a screw, a fixed block, a U-shaped seat, and a position adjustment mechanism. The top of the base is fixedly provided with a sleeve along the longitudinal direction, the sleeve is threaded with a screw, the upper end of the screw extends upward along the top of the sleeve, the top of the screw is provided with a fixed block, the top of the fixed block is provided with a U-shaped seat, and the fixed block is connected to the position adjustment mechanism.

2. A support device for pipe processing without auxiliary labor as claimed in claim 1, characterized in that: The base is a cross-shaped structure formed by welding two angle steel materials, and the bottom end of the sleeve is welded to the top of the intersection of the two angle steels.

3. A support device for pipe processing without auxiliary labor as claimed in claim 2, characterized in that: The screw rod is provided with a screwing handle, and the outer surface of the screw rod is also provided with a scale line for marking the height of the U-shaped seat support surface.

4. A support device for pipe processing without auxiliary labor as claimed in claim 3, characterized in that: The bottom of the U-shaped seat constitutes a supporting surface, and adjusting bolts are respectively screwed on the two side walls of the U-shaped seat. The inner end of the adjusting bolt is rotatably connected to a limiting plate, and the bottom end of the limiting plate is slidably matched with the supporting surface.

5. A support device for pipe processing without auxiliary labor as claimed in claim 4, characterized in that: The fixing block is a cubic structure, and the top end of the fixing block is fixedly connected to the bottom end of the U-shaped seat.

6. A support device for pipe processing without auxiliary labor as claimed in claim 5, characterized in that: The position adjustment mechanism includes an L-shaped plate and an electric push rod. A through sliding hole is provided on the upper part of the fixed block. The horizontal section of the L-shaped plate is slidably connected to the sliding hole. A mounting groove is provided on the fixed block below the sliding hole. The electric push rod is embedded in the mounting groove. The telescopic end of the electric push rod is fixedly connected to the lower surface of the horizontal section through a connecting plate.

7. A support device for pipe processing without auxiliary labor as claimed in claim 6, characterized in that: An equal height block is fixedly provided at the angle between the vertical section and the horizontal section of the L-shaped plate, and the height of the top of the equal height block is the same as the height of the supporting surface.

8. A support device for pipe processing without auxiliary labor as claimed in claim 7, characterized in that: The electric push rod is connected to a control panel via a wire, the control panel is connected to a power source via a wire, and the control panel is arranged on a machine tool for cutting pipes.