Small blank rotor numerical control machining positioning device

By designing a small blank rotor CNC machining and positioning device including support base, chuck, side clamping device, support device and top clamping device, the clamping and positioning difficulties of the three-impeller rotor during CNC lathe processing is solved, precise positioning and clamping are achieved, and processing accuracy is improved.

CN222552817UActive Publication Date: 2025-03-04JINAN LIMING FAN MFG CO LTD
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Patent Information

Application Number
CN202421892468.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-03-04
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

When machining the three-impeller rotor in CNC lathe, it is difficult to clamp and position, resulting in inaccurate positioning and waste of labor.

Method used

A small blank rotor CNC machining positioning device is designed, including a support base, a chuck, a side clamping device, a support device and a top clamping device. Through these devices, the rotor is clamped and positioned to adapt to workpieces of different sizes.

Benefits of technology

Accurate positioning and clamping of the rotor is achieved, replacing manual positioning, improving processing accuracy, and suitable for workpieces of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of rotor machining auxiliary devices, and particularly relates to a small blank rotor numerical control machining positioning device which comprises a supporting base, a chuck and a lateral clamping device, the chuck is fixedly connected to the side face of the supporting base, a clamping jaw of the chuck is clamped on the inner concave face of a rotor, and the lateral clamping device is arranged on the supporting base. The side clamping devices are fixedly connected to the supporting base and located on the two sides of the rotor, the side clamping devices are connected with the side walls of the rotor in an abutting mode from the two sides, and the supporting base is fixedly connected to a rotary platform of a numerical control machine tool. According to the device, a rotor needing to be machined can be clamped, the rotor is fixed in multiple directions according to the structural characteristics of the rotor while the rotor is clamped, fine adjustment can be conducted according to the size of the rotor while the rotor is fixed, the device can be matched with workpieces of different sizes for use, a manual positioning mode is replaced, and the precision is improved.
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Description

Technical Field

[0001] The utility model relates to the field of rotor processing auxiliary devices, in particular to a small blank rotor numerical control processing positioning device. Background Art

[0002] As the name implies, a three-impeller rotor refers to a rotor with three blades (or impellers). This design enables the rotor to push the fluid more effectively during rotation, achieving functions such as gas compression and transportation. Three-impeller rotors are widely used in fluid machinery such as Roots blowers, Roots pumps, and vacuum pumps. When the three-impeller rotor is processed by a CNC lathe, it needs to be clamped and positioned. Due to the long rotor and its special shape, there are certain difficulties in clamping and fixing. When positioning the rotor, it is usually positioned manually. This traditional positioning method is inaccurate and wastes labor.

[0003] Therefore, in order to solve the above-mentioned problems, a small blank rotor CNC machining positioning device is specifically proposed. Utility Model Content

[0004] The utility model aims to solve the above-mentioned problems and specifically designs a small blank rotor CNC machining positioning device. The device can clamp the rotor to be processed, and fix the rotor in multiple directions according to the structural characteristics of the rotor during clamping. While fixing, it can be fine-tuned according to the size of the rotor. It can be adapted to workpieces of different sizes for use, and replaces the method of human positioning, thereby improving accuracy.

[0005] To achieve the above-mentioned purpose, the utility model provides a CNC machining positioning device for a small blank rotor, comprising: a supporting base, a chuck and a lateral clamping device, wherein the chuck is fixedly connected to the side surface of the supporting base, the claws of the chuck are clamped on the inner concave surface of the rotor, the lateral clamping device is fixedly connected to the supporting base and is located on both sides of the rotor, the lateral clamping device is connected to the side walls of the rotor from both sides, and the supporting base is fixedly connected to the rotating platform of the CNC machine tool.

[0006] In the above manner, the three claws of the chuck can be used to clamp the three concave surfaces of the rotor side wall, and then the two sides of the rotor can be clamped by the side clamping device.

[0007] Furthermore, it is characterized in that the support base includes a bottom plate and a side plate, the two ends of the bottom plate and the side plate are fixedly connected at a right angle, the side clamping device is fixedly connected to the bottom plate, and the chuck is fixedly connected to the side plate.

[0008] Furthermore, it is characterized in that it also includes a supporting device and a top clamping device, wherein the supporting device is fixedly connected to the bottom plate, and the top clamping device is arranged on the bottom plate and is abutted against the top outer wall of the rotor. The supporting device and the top clamping device respectively achieve the effect of positioning and clamping the rotor from the bottom and top of the rotor.

[0009] Further, it is characterized in that the supporting device includes: a support, a threaded rod, a nut and a supporting tube, the support is fixedly connected to the base plate and is located directly below the rotor, one end of the threaded rod is fixedly connected to the support, and the other end passes through the side wall of the supporting tube and is located inside the supporting tube, and the nut is rotatably connected to the threaded rod and is located below the supporting tube.

[0010] In the above manner, by screwing the nut, the nut moves on the threaded rod, and the height of the support tube on the threaded rod is adjusted, so that the upper surface of the support tube presses against the lower part of the rotor, thereby achieving the effect of positioning support.

[0011] Furthermore, it is characterized in that the top clamping device includes a fixing rod and a pressing plate, one end of the fixing rod is fixedly connected to the bottom plate, and the other end is slidably connected to the pressing plate.

[0012] In the above manner, by adjusting the height of the pressing plate on the fixing rod, the pressing plate can be pressed on the top of the rotor, and cooperate with the supporting device at the bottom to position and clamp the rotor.

[0013] Further, it is characterized in that the side clamping device includes: a vertical plate, an adjusting rod and an adjusting nut, the vertical plate is fixedly connected to the base plate and is located on both sides of the rotor, the adjusting rod is fixedly connected to the side of the vertical plate, the adjusting nut is rotatably connected to the end of the adjusting rod, and the adjusting nut is in contact with the side wall of the rotor.

[0014] In the above manner, by rotating the adjusting nut, the extension length of the adjusting nut on the adjusting rod is changed, so that the positioning and clamping effect of the rotor is achieved from both sides.

[0015] In summary, the utility model has the following advantages and beneficial technical effects:

[0016] 1. The utility model provides a small blank rotor CNC machining positioning device for CNC lathe machining of rotors, which replaces manual positioning and clamping and improves the accuracy of positioning and clamping;

[0017] 2. The support tube of the small blank rotor CNC machining positioning device of the utility model adopts a structure of tangent arc surface, so that the support device can position and support the rotor from below more closely;

[0018] 3. The utility model provides a side clamping device for a small blank rotor CNC machining positioning device, which clamps the rotor by rotating an adjustable bolt structure to adjust the extension length of a nut. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0020] Figure 1 It is a structural schematic diagram of a small blank rotor numerical control machining positioning device of the utility model;

[0021] Figure 2 This is a front view of a small blank rotor numerical control machining positioning device of the utility model;

[0022] Figure 3 It is a side view of a small blank rotor numerical control machining positioning device of the utility model;

[0023] Figure 4 The utility model Figure 2 Magnified view of A on .

[0024] The reference numerals in the accompanying drawings are:

[0025] 1. Support base; 11. Bottom plate; 12. Side plate; 2. Chuck;

[0026] 3. Support device; 31. Support; 32. Threaded rod; 33. Nut; 34. Support cylinder;

[0027] 4. Side clamping device; 41. Vertical plate; 42. Adjusting rod; 43. Adjusting nut;

[0028] 5. Top clamping device; 51. Fixing rod; 52. Pressure plate; 6. Rotor. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-Figure 4 The utility model is further described in detail, and examples of embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar components or components having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the utility model, and should not be construed as limiting the utility model.

[0030] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, it can be a mechanical connection or an electrical connection, it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] In the description of this embodiment, the terms "upper", "lower", "right", etc., and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning. The parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.

[0032] like Figure 1 , Figure 2 and Figure 3 As shown, it includes: a supporting base 1, a chuck 2 and a lateral clamping device 4, the chuck 2 is fixedly connected to the side of the supporting base 1, the claws of the chuck 2 are clamped on the inner concave surface of the rotor 6, there are two chucks 2, both of which clamp the rotor 6, the lateral clamping device 4 is fixedly connected to the supporting base 1 by welding, and is located on both sides of the rotor 6, each side of the rotor 6 is provided with a lateral clamping device 4, the lateral clamping device 4 is connected to the side wall of the rotor 6 from both sides, and the supporting base 1 is fixedly connected to the rotary platform of the CNC machine tool by bolt connection.

[0033] like Figure 1 As shown, the support base 1 includes a bottom plate 11 and a side plate 12. The two ends of the bottom plate 11 and the side plate 12 are fixedly connected by welding at right angles. The bottom plate 11 is located at the bottom, and the side clamping device 4 is fixedly connected to the bottom plate 11 by welding. The chuck 2 is fixedly connected to the side plate 12 by bolts.

[0034] like Figure 1 and Figure 2 As shown, it also includes a supporting device 3 and a top clamping device 5. The supporting device 3 is fixedly connected to the base plate 11 by welding. The top clamping device 5 is arranged on the base plate 11 and is in contact with the top outer wall of the rotor 6.

[0035] like Figure 2 and Figure 4 As shown, the support device 3 includes: a support 31, a threaded rod 32, a nut 33 and a support tube 34. The support 31 is fixedly connected to the bottom plate 11 by welding and is located directly below the rotor 6. One end of the threaded rod 32 is fixedly connected to the support 31 by welding, and the other end passes through the side wall of the support tube 34 and is located inside the support tube 34. The nut 33 is rotatably connected to the threaded rod 32 and is located below the support tube 34. The nut 33 moves on the threaded rod 32 to adjust the height of the support tube 34.

[0036] like Figure 1 and Figure 2 As shown, the top clamping device 5 includes a fixing rod 51 and a pressure plate 52. One end of the fixing rod 51 is fixedly connected to the base plate 11 by welding, and the other end is slidably connected to the pressure plate 52. A thread is provided on the fixing rod 51, and a through hole is provided in the middle of the pressure plate 52. Hexagonal nuts are connected at the connection between the fixing rod 51 and the pressure plate 52 and on the upper and lower surfaces of the pressure plate 52. When the position of the pressure plate 52 is determined, the pressure plate 52 is fixed by the hexagonal nuts.

[0037] like Figure 2 As shown, the side clamping device 4 includes: a vertical plate 41, an adjusting rod 42 and an adjusting nut 43. The vertical plate 41 is fixedly connected to the base plate 11 by welding and is located on both sides of the rotor 6. The adjusting rod 42 is fixedly connected to the side of the vertical plate 41 by welding. The end of the adjusting rod 42 away from the vertical plate 41 has a threaded structure. The adjusting nut 43 is rotatably connected to the thread at the end of the adjusting rod 42, and the adjusting nut 43 is in contact with the side wall of the rotor 6.

[0038] The working principle of the small blank rotor numerical control machining positioning device of the utility model is:

[0039] First, the rotor 6 is clamped and fixed on the chuck 2, and then the adjusting nut 43 is screwed to position and clamp the rotor 6 from both sides, and then the threaded rod 32 is screwed to position and support the bottom of the rotor 6, and finally the pressure plate 52 is locked from the top to form a contact connection with the top of the rotor 6, thereby achieving the positioning and clamping of the rotor.

[0040] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A small blank rotor CNC machining positioning device, characterized in that: include: A support base (1), a chuck (2) and a lateral clamping device (4), wherein the chuck (2) is fixedly connected to the side of the support base (1), the claws of the chuck (2) are clamped on the inner concave surface of the rotor (6), the lateral clamping device (4) is fixedly connected to the support base (1) and is located on both sides of the rotor (6), the lateral clamping device (4) is abutted against the side walls of the rotor (6) from both sides, and the support base (1) is fixedly connected to the rotary platform of a numerically controlled machine tool.

2. A small blank rotor CNC machining positioning device according to claim 1, characterized in that: The support base (1) comprises a bottom plate (11) and a side plate (12), the two ends of the bottom plate (11) and the side plate (12) being fixedly connected at a right angle, the side clamping device (4) being fixedly connected to the bottom plate (11), and the chuck (2) being fixedly connected to the side plate (12).

3. A small blank rotor CNC machining positioning device according to claim 2, characterized in that: It also includes a supporting device (3) and a top clamping device (5), wherein the supporting device (3) is fixedly connected to the base plate (11), and the top clamping device (5) is arranged on the base plate (11) and is in contact with the top outer wall of the rotor (6).

4. The small blank rotor CNC machining positioning device according to claim 3 is characterized in that: The support device (3) comprises: a support (31), a threaded rod (32), a nut (33) and a support tube (34); the support (31) is fixedly connected to the base plate (11) and is located directly below the rotor (6); one end of the threaded rod (32) is fixedly connected to the support (31), and the other end passes through the side wall of the support tube (34) and is located inside the support tube (34); the nut (33) is rotatably connected to the threaded rod (32) and is located below the support tube (34).

5. The small blank rotor CNC machining positioning device according to claim 3 is characterized in that: The top clamping device (5) comprises a fixing rod (51) and a pressing plate (52); one end of the fixing rod (51) is fixedly connected to the bottom plate (11), and the other end is slidably connected to the pressing plate (52).

6. The small blank rotor CNC machining positioning device according to claim 2 is characterized in that: The lateral clamping device (4) comprises: a vertical plate (41), an adjusting rod (42) and an adjusting nut (43); the vertical plate (41) is fixedly connected to the bottom plate (11) and is located on both sides of the rotor (6); the adjusting rod (42) is fixedly connected to the side of the vertical plate (41) with its end facing the rotor (6); the adjusting nut (43) is rotatably connected to the end of the adjusting rod (42); and the adjusting nut (43) is in contact with the side wall of the rotor (6).