Compressed air heating type rubber belt vulcanizing device
By rotating the hot gas pipeline at the center of the inner side of the vulcanization tank and forming a swirl flow, combined with the operation of the hot air circulation guide mechanism, the problems of poor vulcanization effect and large energy consumption in the existing devices are solved, and the uniform, rapid vulcanization and energy consumption of the rubber belt are achieved.
Patent Information
- Application Number
- CN202421282813.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing compressed air heating rubber belt vulcanization device causes poor vulcanization effect of the rubber belt and insufficient circulation and diversion of hot gas, resulting in large energy consumption and slow vulcanization speed.
Rotate the hot air pipe at the center of the inner side of the vulcanization tank, and connect the arc-shaped jet pipe to form a swirl flow, and at the same time drive the hot air circulation diversion mechanism to realize the circulating diversion of hot air.
Through the design of cyclone jet hot gas and circulating diversion mechanism, uniform and rapid vulcanization of rubber belts is achieved, which improves vulcanization effect and efficiency and reduces energy consumption.
Smart Images

Figure CN222554010U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vulcanization devices, in particular to a compressed air heating type rubber belt vulcanization device. Background Art
[0002] The vulcanization of rubber is to convert the basically plastic raw rubber into elastic and dimensionally stable cooked rubber through the chemical cross-linking between rubber molecules. The physical properties of the vulcanized rubber are stable and its scope of use is expanded. The vulcanization of rubber belts is generally carried out in a vulcanization tank or a vulcanization box. During operation, high-temperature gas is introduced to achieve the vulcanization operation of compressed air. With the advancement of technology, rubber belt vulcanization devices using compressed air heating have emerged, but the current devices still have some shortcomings.
[0003] Hot air is directly sprayed into the vulcanizer to achieve heating and vulcanization of the rubber belt. However, the gas blows directly onto the rubber belt, and the contact area between the hot gas and the rubber belt is small, which is not conducive to uniform vulcanization of the rubber belt. Secondly, there is a lack of a guide mechanism in the vulcanizer, and the circulation of hot gas cannot be achieved, resulting in high energy consumption and slow vulcanization speed. There are certain defects and shortcomings, and therefore, improvements are needed. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a compressed air heated rubber belt vulcanization device, which is connected to a hot air pipeline by rotation at the inner center of a vulcanization tank, and is connected to an arc-shaped jet pipe on the hot air pipeline. A swirl can be formed when jetting, and at the same time, a hot air circulation guide mechanism is driven to operate, thereby realizing the circulation and guide of hot air, and then realizing uniform and rapid vulcanization of the rubber belt, thereby solving the problem of poor vulcanization effect of the current device.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0008] A compressed air heating type rubber belt vulcanizing device, comprising a vulcanizing tank and a compressed air tank, and also comprising:
[0009] A hot air pipeline, which is rotatably connected to the inner center of the vulcanizing tank and is connected to arc-shaped injection pipes that are equidistantly distributed;
[0010] A placing rack, wherein a plurality of the placing racks are provided and an array is fixed on the inner side of the vulcanizing tank;
[0011] A hot air circulation guide mechanism, the hot air circulation guide mechanism includes an annular plate and a guide plate, two annular plates are provided and are rotatably connected to the inner wall of the vulcanization tank, a plurality of guide plates are provided, and an array of multiple guide plates is fixed between the two annular plates, and an arc-shaped guide section is provided on one side of the guide plate.
[0012] Furthermore, a driving wheel is fixedly connected to the hot air pipeline, and a shaft is rotatably connected to the vulcanizer, a passive wheel and a gear are respectively fixed to the two ends of the shaft, a gear ring is fixedly connected to one of the annular plates, the gear ring and the gear are meshingly connected, and a transmission belt is arranged between the driving wheel and the passive wheel.
[0013] Furthermore, a protective door is rotatably connected to one side of the vulcanizing tank.
[0014] Furthermore, a support frame is fixedly connected to the inner wall of the vulcanization tank, and one side of the hot air pipeline is rotatably connected to the support frame.
[0015] Furthermore, an air outlet pipe is connected between the air outlet of the compressed air tank and the air inlet of the hot air pipeline.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a compressed air heating type rubber belt vulcanization device, which has the following beneficial effects:
[0018] The utility model connects the hot air pipeline by rotating at the inner center of the vulcanizing tank, and the hot air in the compressed air tank enters the hot air pipeline through the air outlet pipe, and then is ejected through the arc-shaped jet pipe on the hot air pipeline. When ejecting, the hot air pipeline can be driven to rotate by the reverse thrust force, and the hot air ejected from the arc-shaped jet pipe can form a swirl flow, so as to heat the rubber belt evenly and over a large area. At the same time, when the hot air pipeline rotates, the shaft and the gear can be driven to rotate through the relationship between the driving wheel, the transmission belt and the driven wheel, so as to make the hot air circulation guide mechanism operate, and the hot air at the inner edge of the vulcanizing tank contacts the arc-shaped guide section on the guide plate, so as to move the airflow, so that the airflow contacts the rubber belt for the second time, thereby increasing the vulcanization treatment effect of the rubber belt. Therefore, the device has a uniform vulcanization effect on the rubber belt and a fast speed, and can well meet the vulcanization operation of the rubber belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a bottom-up stereogram of the present utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the hot air circulation guide mechanism in the utility model;
[0021] Figure 3 It is a side perspective view of the present invention.
[0022] In the figure: 1. vulcanizing tank; 2. hot air pipeline; 3. arc-shaped jet pipe; 4. placement rack; 5. gear; 6. hot air circulation guide mechanism; 601. annular plate; 602. guide plate; 603. arc-shaped guide section; 604. gear ring; 7. support frame; 8. protective door; 9. compressed air tank; 10. outlet pipe; 11. driving wheel; 12. transmission belt; 13. shaft rod; 14. passive wheel. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example
[0025] like Figure 1 , Figure 2 and Figure 3 As shown, a compressed air heating type rubber belt vulcanization device proposed in one embodiment of the utility model includes a vulcanization tank 1 and a compressed air tank 9, and also includes: a hot air pipe 2, the hot air pipe 2 is rotatably connected to the inner center of the vulcanization tank 1, and the hot air pipe 2 is connected to an arc-shaped jet pipe 3 distributed equidistantly; a placement rack 4, the placement rack 4 is provided with multiple and an array is fixed on the inner side of the vulcanization tank 1; a hot air circulation guide mechanism 6, the hot air circulation guide mechanism 6 includes an annular plate 601 and a guide plate 602, two annular plates 601 are provided and are rotatably connected to the inner wall of the vulcanization tank 1, a plurality of guide plates 602 are provided, and a plurality of guide plates 602 are arrayed and fixed between the two annular plates 601, and one side of the guide plate 602 is provided with an arc-shaped guide section 603.
[0026] It should be noted that the compressed air tank 9 stores high-temperature compressed gas to realize the vulcanization operation of the rubber belt in the vulcanization tank 1. The hot air pipe 2 is connected by rotating at the inner center of the vulcanization tank 1, and the arc-shaped jet pipe 3 is connected to the hot air pipe 2. When the arc-shaped jet pipe 3 sprays, a reverse thrust can be generated, so that the hot air pipe 2 rotates on the vulcanization tank 1. At the same time, the gas ejected from the arc-shaped jet pipe 3 can form a swirl, and the rubber belt in the vulcanization tank 1 is uniformly heated over a large area to avoid direct blowing. By installing a hot air circulation guide mechanism 6 on the inner side of the vulcanization tank 1, when the hot air pipe 2 rotates, the annular plate 601 can be driven to rotate on the inner wall of the vulcanization tank 1 through a linkage relationship, and the arc-shaped guide section 603 on one side of the guide plate 602 contacts the hot air at the edge, and then the hot air flow is driven to perform secondary heating on the rubber belt, so as to realize rapid vulcanization of the rubber belt and increase the vulcanization effect. The placement rack 4 is provided for placing the rubber belt.
[0027] like Figure 1 , Figure 2 and Figure 3 As shown, in some embodiments, a driving wheel 11 is fixedly connected to the hot air pipe 2, and a shaft 13 is rotatably connected to the vulcanization tank 1, and a passive wheel 14 and a gear 5 are respectively fixed to the two ends of the shaft 13, a gear ring 604 is fixedly connected to one of the annular plates 601, the gear ring 604 and the gear 5 are meshed and connected, and a transmission belt 12 is arranged between the driving wheel 11 and the passive wheel 14.
[0028] It should be noted that when the hot gas pipe 2 rotates under the action of the hot gas counter-thrust force, it can drive the driving wheel 11 to rotate, and then drive the shaft 13 to rotate through the relationship between the transmission belt 12 and the driven wheel 14, so that the gear 5 rotates, and the gear 5 is meshed and connected with the gear ring 604, and then the annular plate 601 is rotated on the inner wall of the vulcanization tank 1, and the hot gas pipe 2 and the annular plate 601 are synchronously operated. When the annular plate 601 rotates, the arc-shaped guide section 603 on one side of the guide plate 602 can contact with the hot gas, forming a circulating guide effect.
[0029] like Figure 1 As shown, in some embodiments, a protective door 8 is rotatably connected to one side of the vulcanization tank 1 , and the provision of the protective door 8 can achieve protection of one side of the vulcanization tank 1 .
[0030] like Figure 1 As shown, in some embodiments, a support frame 7 is fixedly connected to the inner wall of the vulcanization tank 1 , and one side of the hot air pipe 2 is rotatably connected to the support frame 7 .
[0031] It should be noted that the arrangement of the support frame 7 can realize the supporting function of the hot gas pipeline 2 and realize the stable rotation of the hot gas pipeline 2.
[0032] like Figure 1 and Figure 3 As shown, in some embodiments, an air outlet pipe 10 is connected between the air outlet of the compressed air tank 9 and the air inlet of the hot air pipeline 2.
[0033] It should be noted that the air outlet pipe 10 is rotatably connected to the end of the hot air pipe 2 and does not hinder the normal rotation of the hot air pipe 2.
[0034] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A compressed air heated rubber belt vulcanizing device, comprising a vulcanizing tank (1) and a compressed air tank (9), characterized in that: Also includes: A hot air pipeline (2), wherein the hot air pipeline (2) is rotatably connected to the inner center of the vulcanizing tank (1), and the hot air pipeline (2) is connected to arc-shaped injection pipes (3) that are evenly distributed; A placement rack (4), wherein a plurality of the placement racks (4) are provided and an array is fixed on the inner side of the vulcanizing tank (1); A hot air circulation guide mechanism (6), the hot air circulation guide mechanism (6) comprising an annular plate (601) and a guide plate (602), two annular plates (601) are provided and both are rotatably connected to the inner wall of the vulcanizing tank (1), a plurality of guide plates (602) are provided, and an array of the plurality of guide plates (602) is fixed between the two annular plates (601), and one side of each guide plate (602) is provided with an arc-shaped guide section (603).
2. A compressed air heating type rubber belt vulcanization device according to claim 1, characterized in that: A driving wheel (11) is fixedly connected to the hot air pipeline (2), and a shaft (13) is rotatably connected to the vulcanizing tank (1), and a driven wheel (14) and a gear (5) are respectively fixed to the two ends of the shaft (13), a gear ring (604) is fixedly connected to one of the annular plates (601), and the gear ring (604) and the gear (5) are meshedly connected, and a transmission belt (12) is arranged between the driving wheel (11) and the driven wheel (14).
3. A compressed air heating type rubber belt vulcanizing device according to claim 1, characterized in that: A protective door (8) is rotatably connected to one side of the vulcanizing tank (1).
4. A compressed air heating type rubber belt vulcanizing device according to claim 1, characterized in that: A support frame (7) is fixedly connected to the inner wall of the vulcanization tank (1), and one side of the hot air pipeline (2) is rotatably connected to the support frame (7).
5. A compressed air heating type rubber belt vulcanizing device according to claim 1, characterized in that: An air outlet pipe (10) is connected between the air outlet of the compressed air tank (9) and the air inlet of the hot air pipeline (2).