Rapid cooling mechanism for demolding of automobile mold
By introducing gas transmission components into the rapid cooling mechanism for automotive mold release, using positive pressure gas for air cooling and gas-pushing release, and combining cooling water for multi-stage cooling, the problems of low cooling efficiency and no gas transmission components in the prior art are solved, and the cooling demolding quality and efficiency are significantly improved.
Patent Information
- Application Number
- CN202420542165.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-20
AI Technical Summary
The existing rapid cooling mechanism for automotive mold release has low cooling efficiency and no gas transmission module is installed, which affects the cooling and release quality and efficiency.
A rapid cooling mechanism including a gas transmission assembly is designed, which includes an air pump, a gas pipe and a gas valve, and air cooling is carried out through positive pressure gas and gas-pushed molds, and multi-stage cooling is carried out in combination with cooling water.
The cooling and demolding quality and efficiency of the rapid cooling mechanism for automotive mold release is improved, the adhesion between the mold and the product is avoided, and the product quality is ensured after demolding.
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Figure CN222554358U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile mold demoulding cooling, in particular to a rapid cooling mechanism for automobile mold demoulding. Background Art
[0002] The most important component of automobile molds is the cover mold, which is mainly a cold stamping mold. In a broad sense, "automotive molds" are the general term for molds for manufacturing all parts of automobiles, such as stamping molds, injection molds, forging molds, casting wax molds, glass molds, etc. In the prior art, when the automobile mold is demolded, the process requires that the mold needs to be cooled quickly. However, the existing automobile mold structure is complex and demolding is inconvenient. In addition, when in use, the demolding cooling efficiency is low, which makes it easy for the mold and the product to stick together, and causes product defects after demolding or even incomplete demolding.
[0003] In the existing rapid cooling mechanism for demolding automobile molds (application number 202220608779.5 is a rapid cooling mechanism for demolding automobile molds), during the cooling process of automobile molds, the molds are cooled by water cooling alone, and the cooling efficiency is low. In addition, during the demolding process, the automobile molds are not provided with an air supply component, so that the air supply component performs secondary cooling and demolding on the automobile molds, which affects the cooling and demolding quality and efficiency of the rapid cooling mechanism for demolding automobile molds. Utility Model Content
[0004] In view of the above-mentioned defects or deficiencies in the prior art, it is desired to provide a rapid cooling mechanism for demolding an automobile mold, which is used to solve the technical problems that the existing rapid cooling mechanism for demolding an automobile mold uses water cooling alone to cool the mold during the cooling process, and the cooling efficiency is low. In addition, the automobile mold is not provided with an air supply component during the demolding process so that the air supply component performs secondary cooling and demolding on the automobile mold, which affects the cooling and demolding quality and efficiency of the rapid cooling mechanism for demolding an automobile mold.
[0005] According to the technical solution provided in the embodiment of the present application, a rapid cooling mechanism for demoulding an automobile mold includes a gas delivery component, which is fixedly mounted on an upper mold and a lower mold on a machine base, and is used for rapid cooling and demoulding of the automobile mold;
[0006] The gas delivery component includes an air pump, an air delivery pipe and a plurality of air valves. The upper mold and the lower mold are horizontally arranged side by side and correspondingly arranged on the machine base, and the upper mold and the lower mold are provided with a plurality of adjusting grooves, each of which is movably installed with a respective air valve, and each of the adjusting grooves is connected to the air pump through the air delivery pipe, so that the air pump inputs a positive pressure air source into each of the adjusting grooves, so that the positive pressure air source is discharged from the air delivery holes on each of the adjusting grooves, and the automobile molds pressed and formed on the upper mold and the lower mold are air-cooled and gas-driven for demolding.
[0007] Furthermore, corresponding cooling chambers are provided on the upper mold and the lower mold, and the cooling chambers are fixedly connected to the water inlet pipe and the drain pipe so that cooling water can enter the cooling chamber from the water inlet pipe in time, so that the cooling water can cool the automobile molds on the upper mold and the lower mold.
[0008] Furthermore, the air valve includes a piston, a blocking rod, a first elastic member and a second elastic member. The piston is movably installed in the middle of the adjusting groove, and the first elastic member and the second elastic member are correspondingly installed on the upper and lower sides of the piston, and the blocking rod is vertically fixed on the top of the piston, and the blocking rod blocks the air supply hole.
[0009] Furthermore, the regulating groove has a cylindrical structure, and the air supply hole is provided on the top of the regulating groove, and the upper side surface of the regulating groove is fixedly connected to the air supply pipe, so that the positive pressure air source input by the air pump pushes the piston installed in the regulating groove to move downward, so that the blocking rod fixedly connected to the piston moves downward in the vertical direction, so that the positive pressure air source is discharged from several of the air supply holes, and at the same time, the first elastic member and the second elastic member elastically abut the piston.
[0010] Furthermore, the bottom of the adjusting tank is also fixedly connected to an exhaust hole, and the exhaust hole is used to discharge the gas in the adjusting tank.
[0011] Furthermore, the upper mold is fixedly installed at the bottom of the upper fixed plate, and the lower mold is fixedly installed at the top of the lower fixed plate. Several hydraulic rods are installed between the upper fixed plate and the lower fixed plate, so that the several hydraulic rods can drive the upper fixed plate to move up and down in the vertical direction.
[0012] In summary, the beneficial effects of this application are:
[0013] First, by arranging a gas delivery assembly on the machine base, so that the air pump on the gas delivery assembly inputs positive pressure gas from the gas delivery pipe into several adjustment grooves of the upper mold and the lower mold, so that the positive pressure gas pushes the piston in the adjustment groove to move downward along the vertical direction, so that the piston compresses the metal spring of the second elastic member abutting the bottom, and the first elastic member abutting the top of the piston is extended, and at the same time, the blocking rod fixedly connected to the top of the piston moves downward along the vertical direction, so that the positive pressure gas is discharged from the gas delivery hole, so that the positive pressure gas source cools and pushes the surface of the formed automobile mold, so that the automobile mold can be quickly cooled and demolded;
[0014] Second, by setting two cooling methods on the automobile mold, cooling water is input into the upper mold and the lower mold to perform primary cooling on the automobile mold, and the positive pressure gas input by the gas supply component performs air-cooling cooling and demolding on the automobile mold, so that the cooling mechanism performs multi-stage cooling on the automobile mold, thereby improving the cooling and demolding quality and efficiency of the rapid cooling mechanism for demolding the automobile mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a front structural schematic diagram of the utility model;
[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the lower mold of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the gas transmission component of the utility model.
[0020] Numbers in the figure: gas delivery component -100, air pump -110, gas delivery pipe -120, gas valve -130, piston -131, blocking rod -132, first elastic member -133, second elastic member -134, machine base -200, upper mold -210, cooling chamber -211, water inlet pipe -212, drain pipe -213, lower mold -220, adjustment groove -230, gas delivery hole -231, exhaust hole -232, hydraulic rod -240, upper fixed plate -250, lower fixed plate -260. DETAILED DESCRIPTION
[0021] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings.
[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0023] Rapid cooling mechanism for automobile mold demoulding, its structure is as follows Figure 1-Figure 4As shown, it includes an air delivery component 100, which is fixedly installed on the upper mold 210 and the lower mold 220 on the machine base 200, and is used for rapid cooling and demolding of the automobile mold; the air delivery component 100 includes an air pump 110, an air delivery pipe 120 and a plurality of air valves 130, the upper mold 210 and the lower mold 220 are horizontally arranged side by side and correspondingly arranged on the machine base 200, and a plurality of regulating grooves 230 are arranged on the upper mold 210 and the lower mold 220, and each air valve 130 is movably installed in each regulating groove 230, and each regulating groove 230 is connected to the air pump 110 through the air delivery pipe 120, so that the air pump 110 inputs a positive pressure air source into each regulating groove 230, so that the positive pressure air source is discharged from the air delivery hole 231 on each regulating groove 230, and the automobile mold formed by pressing on the upper mold 210 and the lower mold 220 is air-cooled and gas-driven demolding is performed.
[0024] When in use, the upper mold 210 installed on the machine base 200 moves downward under the drive of the hydraulic cylinder fixedly connected to the bottom of the hydraulic rod 240, so that the upper mold 210 and the lower mold 220 are pressed together to press and form the automobile mold. At the same time, the cooling water in the cooling water tank is pumped into the cooling chamber 211 from the water inlet pipe 212 fixedly connected to the upper mold 210 and the lower mold 220, and is discharged from the drain pipe 213, so that the cooling water performs primary cooling on the automobile mold, and the air pump 110 on the air delivery component 100 is started to input the positive pressure gas from the air delivery pipe 120 into the regulating groove 230, thereby pushing the piston 131 movably installed in the regulating groove 230 to move, so that the positive pressure gas is discharged from the air delivery hole 231 connected to the top of the regulating groove 230, and the automobile mold surface on the upper mold 210 and the lower mold 220 is air-cooled, so that the automobile mold is cooled at the second level, so that the positive pressure gas is cooled while pushing the automobile mold to be demoulded from the upper mold 210 and the lower mold 220.
[0025] As a preferred embodiment, please refer to Figure 2 and Figure 3 Corresponding cooling chambers 211 are also provided on the upper mold 210 and the lower mold 220. The cooling chamber 211 is fixedly connected to the water inlet pipe 212 and the drain pipe 213, so that cooling water can enter the cooling chamber 211 from the water inlet pipe 212 in time and be discharged from the drain pipe 213 fixedly connected to the cooling chamber 211, so that the cooling water can cool the automobile molds on the upper mold 210 and the lower mold 220.
[0026] As a preferred embodiment, please refer to Figure 3 and Figure 4The air valve 130 includes a piston 131, a blocking rod 132, a first elastic member 133 and a second elastic member 134. The piston 131 is movably installed in the middle of the adjusting groove 230, and the first elastic member 133 and the second elastic member 134 are correspondingly installed on the upper and lower sides of the piston 131. The first elastic member 133 and the second elastic member 134 are metal springs. The first elastic member 133 and the second elastic member 134 elastically abut the piston 131, and the blocking rod 132 is vertically fixedly installed on the top of the piston 131 so that the blocking rod 132 blocks the air supply hole 231.
[0027] As a preferred embodiment, please refer to Figure 4 The adjusting groove 230 is a cylindrical structure, and the top 230 of the adjusting groove is provided with an air delivery hole 231, and the upper side of the adjusting groove 230 is fixedly connected to the air delivery pipe 120, so that the positive pressure gas source input by the air pump 110 pushes the piston 131 installed in the adjusting groove 230 to move downward, so that the blocking rod 132 fixedly connected to the piston 131 moves downward in the vertical direction, so that the positive pressure gas source is discharged from the plurality of air delivery holes 231, and the automobile molds on the upper mold 210 and the lower mold 220 are gas cooled.
[0028] As a preferred embodiment, please refer to Figure 4 When the piston 131 moves downward along the adjusting groove 230 , a vent hole 232 is fixedly connected to the bottom of the adjusting groove 230 , so that the gas in the adjusting groove 230 is discharged along the vent hole 232 to compress the second elastic member 134 .
[0029] As a preferred embodiment, please refer to Figure 1 and Figure 2 The upper mold 210 is fixedly installed at the bottom of the upper fixed plate 250, and the lower mold 220 is fixedly installed at the top of the lower fixed plate 260. A plurality of hydraulic rods 240 are installed between the upper fixed plate 250 and the lower fixed plate 260, so that the plurality of hydraulic rods 240 can drive the upper fixed plate 250 to move up and down in the vertical direction under the drive of the hydraulic cylinder.
[0030] The working principle of the utility model is:
[0031] When in use, the upper mold 210 installed on the machine base 200 moves downward under the drive of the hydraulic cylinder fixedly connected to the bottom of the hydraulic rod 240, so that the upper mold 210 and the lower mold 220 are pressed together to press the automobile mold. At the same time, the cooling water in the cooling water tank is pumped into the cooling cavity 211 from the water inlet pipe 212 fixedly connected to the upper mold 210 and the lower mold 220, and is discharged from the drain pipe 213, so that the cooling water performs primary cooling on the automobile mold. The air pump 110 on the air supply component 100 inputs positive pressure gas from the air supply pipe 120 into several adjustment grooves 230 of the upper mold 210 and the lower mold 220, so that the positive pressure gas pushes the piston 131 in the adjustment groove 230 to move downward in the vertical direction, so that the piston 131 compresses the metal spring of the second elastic member 134 abutting the bottom, and the first elastic member 133 abutting the top of the piston 131 is extended. At the same time, the blocking rod 132 fixedly connected to the top of the piston 131 moves downward in the vertical direction, so that the positive pressure gas is discharged from the gas supply hole 232, so that the positive pressure gas source cools and pushes the surface of the formed automobile mold, so that the automobile mold can be quickly cooled and demolded, and the automobile mold surface on the upper mold 210 and the lower mold 220 is air-cooled to perform secondary cooling of the automobile mold, so that the positive pressure gas cools and pushes the automobile mold to be demolded from the upper mold 210 and the lower mold 220; by setting two cooling methods on the automobile mold, cooling water is input into the upper mold 210 and the lower mold 220 to perform primary cooling on the automobile mold, and the positive pressure gas input by the gas supply component 100 performs air-cooling cooling and demolding on the automobile mold, so that the cooling mechanism performs multi-stage cooling on the automobile mold, thereby improving the cooling and demolding quality and efficiency of the rapid cooling mechanism for demolding the automobile mold.
[0032] The above description is only an explanation of the preferred embodiments of the present application and the technical principles and other schemes used. At the same time, the scope of the utility model involved in the present application is not limited to the technical scheme formed by a specific combination of the above technical features, but also includes other technical schemes formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) to form a technical scheme.
Claims
1. Rapid cooling mechanism for automobile mold demoulding, characterized by: It comprises a gas delivery assembly (100) which is fixedly mounted on an upper mold (210) and a lower mold (220) on a machine base (200) and is used for rapid cooling and demoulding of automobile molds; The gas delivery assembly (100) comprises an air pump (110), an air delivery pipe (120) and a plurality of air valves (130); the upper mold (210) and the lower mold (220) are arranged horizontally and correspondingly on the machine base (200); the upper mold (210) and the lower mold (220) are provided with a plurality of adjustment grooves (230); each of the adjustment grooves (230) is movably installed with a respective air valve (130); and each of the adjustment grooves (230) is connected to the air pump (110) through the air delivery pipe (120) so that the air pump (110) inputs a positive pressure air source into each of the adjustment grooves (230) so that the positive pressure air source is discharged from the air delivery holes (231) on each of the adjustment grooves (230), and air cooling and gas-driven demoulding are performed on the automobile mold formed by pressing on the upper mold (210) and the lower mold (220).
2. The rapid cooling mechanism for demoulding an automobile mold according to claim 1, characterized in that: The upper mold (210) and the lower mold (220) are also provided with corresponding cooling chambers (211), and the cooling chambers (211) are fixedly connected to a water inlet pipe (212) and a water outlet pipe (213), so that cooling water can enter the cooling chamber (211) from the water inlet pipe (212) in a timely manner, so that the cooling water can cool the automobile molds on the upper mold (210) and the lower mold (220).
3. The rapid cooling mechanism for demoulding an automobile mold according to claim 1, characterized in that: The gas valve (130) comprises a piston (131), a blocking rod (132), a first elastic member (133) and a second elastic member (134); the piston (131) is movably mounted in the middle of the regulating groove (230); the first elastic member (133) and the second elastic member (134) are mounted on upper and lower sides of the piston (131) respectively; the blocking rod (132) is vertically fixedly mounted on the top of the piston (131); and the blocking rod (132) blocks the gas transmission hole (231).
4. The rapid cooling mechanism for demoulding an automobile mold according to claim 3, characterized in that: The regulating groove (230) is in a cylindrical structure, and the top of the regulating groove (230) is provided with the gas delivery hole (231), and the upper side surface of the regulating groove (230) is fixedly connected to the gas delivery pipe (120), so that the positive pressure gas source input by the air pump (110) pushes the piston (131) installed in the regulating groove (230) to move downward, so that the blocking rod (132) fixedly connected to the piston (131) moves downward in the vertical direction, so that the positive pressure gas source is discharged from the plurality of gas delivery holes (231), and at the same time, the first elastic member (133) and the second elastic member (134) elastically abut against the piston (131).
5. The rapid cooling mechanism for demoulding an automobile mold according to claim 4, characterized in that: The bottom of the regulating groove (230) is also fixedly connected to an exhaust hole (232), and the exhaust hole (232) is used to exhaust the gas in the regulating groove (230).
6. The rapid cooling mechanism for demoulding an automobile mold according to claim 1, characterized in that: The upper mold (210) is fixedly mounted on the bottom of the upper fixed plate (250), while the lower mold (220) is fixedly mounted on the top of the lower fixed plate (260). A plurality of hydraulic rods (240) are mounted between the upper fixed plate (250) and the lower fixed plate (260), so that the plurality of hydraulic rods (240) can drive the upper fixed plate (250) to move up and down in a vertical direction.
Citation Information
Patent Citations
Rapid cooling mechanism for demolding of automobile mold
CN217044308U