Roof assembly and vehicle
By designing the rear cross beam and welded vias of the top cover of the cavity structure, combined with the installation method of welding or glue, the problem of poor balance between the existing roof components between the metal roof cover and the sky curtain is solved, and stronger support capacity and higher scalability are achieved.
Patent Information
- Application Number
- CN202420639321.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing roof assembly has poor balance between the metal roof cover and the ceiling, and the rear beam of the ceiling has weak support for the metal roof cover, making it difficult to adapt to the added weight of the ceiling.
A roof assembly is designed, in which the rear cross beam of the top cover is enclosed by the lower cross beam plate and the upper cross beam plate, and the welding via holes on the lower cross beam plate are added for welding, and the metal top cover or ceiling can be installed by welding or glued, and the support capacity of the rear cross beam of the top cover is enhanced by the support structure.
The strength and stiffness of the rear crossbeam of the roof cover are improved, the support capacity for roof components is enhanced, the scalability of roof components is improved, and the different configurations of metal roof covers and sky curtains are adapted.
Smart Images

Figure CN222555012U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicles, in particular to a roof assembly and a vehicle. Background Art
[0002] like Figure 4 As shown, in the existing roof assembly, the rear portion of the metal roof cover 200 is usually fixedly connected to the rear cross beam 100 of the roof cover by spot welding. This roof assembly faces the following technical problems:
[0003] The metal roof is connected to the rear cross beam of the roof through an overlapped edge at the rear portion thereof. The metal roof forms a cantilever structure relative to the rear cross beam of the roof, and the support of the rear cross beam of the roof to the metal roof is relatively weak;
[0004] If the metal roof is replaced with a canopy, due to the heavy weight of the canopy, Figure 4 The single-layer rear crossbeam of the roof is difficult to provide sufficient support for the canopy. If the rear crossbeam of the roof is improved into a cavity structure to ensure support for the canopy, it is difficult to fix the metal roof on the rear crossbeam by spot welding. The existing roof assembly is difficult to take into account both the metal roof and the canopy, and has poor scalability. Utility Model Content
[0005] The purpose of the utility model is to provide a roof assembly and a vehicle to alleviate or eliminate at least one of the above-mentioned technical problems.
[0006] The utility model describes a roof assembly, which comprises a rear cross beam of a roof cover and a roof component, wherein the rear cross beam of the roof cover comprises a cross beam lower plate and a cross beam upper plate connected to the upper side of the cross beam lower plate, wherein the cross beam lower plate and the cross beam upper plate form a cavity structure; the roof component is a metal roof cover welded at the rear to the upper side of the cross beam upper plate, or the roof component is a skylight glued at the rear to the upper side of the cross beam upper plate; welding through holes are provided on the cross beam lower plate, and the welding through holes are used to provide welding channels for welding between the metal roof cover and the cross beam upper plate.
[0007] Optionally, a plurality of the welding vias are provided on the lower plate of the crossbeam, and the plurality of the welding vias are arranged in sequence and spaced apart in the transverse direction.
[0008] Optionally, the lower plate of the cross beam comprises a U-shaped beam, the front side of the lower plate of the cross beam is provided with a first flange overlapped with the upper plate of the cross beam, and the rear side of the lower plate of the cross beam is provided with a second flange overlapped with the upper plate of the cross beam.
[0009] Optionally, the rear portion of the roof component is supported on the crossbeam upper plate by at least two supporting structures, and the at least two supporting structures are arranged at intervals in the front-to-rear direction.
[0010] Optionally, the roof component is the metal roof cover, and a rear edge portion of the metal roof cover is provided with a lap edge that is recessed downward, and the lap edge is overlapped and welded to the crossbeam upper plate.
[0011] Optionally, it also includes a rear windshield whose front edge is glued to the upper side of the overlapping edge.
[0012] Optionally, a downwardly recessed portion is provided on the upper plate of the crossbeam, and the overlapping edge is overlapped on the recessed portion.
[0013] Optionally, the roof component is the skylight, and the roof assembly further includes a rear windshield glued to the upper side of the crossbeam upper plate and a sealing strip sealing a gap between a front edge of the rear windshield and a rear edge of the skylight.
[0014] Optionally, the roof component is the skylight, the rear edge of the skylight is connected to the upper side of the crossbeam upper plate by glass glue, and a first limit block is provided between the rear edge of the skylight and the crossbeam upper plate.
[0015] The utility model also provides a vehicle, comprising any one of the roof components described above.
[0016] The utility model strengthens the support for the roof components and improves the expandability of the roof components. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic structural diagram of a roof assembly using a metal roof cover described in some embodiments;
[0018] Figure 2 It is a schematic diagram of the structure of the top cover crossbeam described in some embodiments;
[0019] Figure 3 It is a schematic structural diagram of a roof assembly using a skylight described in some embodiments;
[0020] Figure 4 It is a structural schematic diagram of the roof assembly described in the background technology.
[0021] Among them, 1-beam lower plate; 2-beam upper plate; 3-metal roof; 4-skylight; 5-rear windshield; 6-second limit block; 7-second glass colloid; 8-connecting colloid; 9-first limit block; 10-first glass colloid; 11-sealing strip; 12-third glass colloid;
[0022] 101-bottom plate; 102-first side plate; 103-second side plate; 104-first flange; 105-second flange; 106-welding via hole; 107-mounting hole;
[0023] 201-recessed portion; 202-supporting portion;
[0024] 301- Overlap edge. DETAILED DESCRIPTION
[0025] The following will describe the implementation of the present invention with reference to the accompanying drawings and preferred embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be understood that the preferred embodiments are only for illustrating the present invention, not for limiting the scope of protection of the present invention.
[0026] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention, and thus the drawings only show components related to the present invention rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed at will, and the component layout may also be more complicated.
[0027] like Figures 1 to 3 A roof assembly is shown, the roof assembly includes a rear cross beam of a roof cover and a roof component, the rear cross beam of the roof cover includes a cross beam lower plate 1 and a cross beam upper plate 2 connected to the upper side of the cross beam lower plate 1, the cross beam lower plate 1 and the cross beam upper plate 2 form a cavity structure; the roof component is a metal roof cover 3 welded to the upper side of the cross beam upper plate 2 at the rear, or the roof component is a skylight 4 glued to the upper side of the cross beam upper plate 2 at the rear; the cross beam lower plate 1 is provided with a welding through hole 106, the welding through hole 106 is used to provide a welding channel for welding between the metal roof cover 3 and the cross beam upper plate 2.
[0028] By adopting the above technical solution, the upper crossbeam plate 2 and the lower crossbeam plate 1 are connected to form a rear crossbeam of the roof with a cavity structure, which can improve the strength and rigidity of the rear crossbeam of the roof, thereby strengthening the supporting capacity of the rear crossbeam of the roof for the roof components. In particular, when the roof component is a heavier glass skylight, the rear crossbeam of the roof with a stronger supporting capacity can provide a stable support for the glass skylight. In the above technical solution, a welding hole 106 is provided on the lower crossbeam plate 1, and the welding hole 106 allows the welding gun to extend into the cavity structure for welding, providing a welding channel for welding between the metal roof 3 and the upper crossbeam plate 2, so that the lower crossbeam plate 1 can be applied to both the vehicle model using the skylight 4 and the vehicle model using the metal roof 3, thereby reducing the types of parts of the roof assembly, providing convenience for the expansion of vehicle model configuration, and also helping to reduce costs. In addition, when expanding between the vehicle model configuration using the skylight 4 and the vehicle model configuration using the metal roof 3, the structure of the upper crossbeam plate 2 only needs to be fine-tuned, which also provides convenience for the expansion of vehicle model configuration. The above technical solution improves the expandability of the roof assembly. The roof assembly is a flexible structure that can be expanded between the vehicle configuration using the skylight 4 and the vehicle configuration using the metal roof cover 3.
[0029] In some embodiments, Figure 2 As shown, a plurality of welding holes 106 are provided on the lower plate 1 of the cross beam, and the plurality of welding holes 106 are arranged in sequence and spaced in the transverse direction. The plurality of welding holes 106 are provided to help ensure the welding efficiency between the metal top cover 3 and the upper plate 2 of the cross beam. As a preferred example, the welding holes 106 are flanged holes, and the welding holes 106 are provided as flanged holes to help ensure the structural stability of the lower plate 1 of the cross beam and the cross beam behind the top cover. In a specific implementation, the welding holes 106 are usually provided below the welding portion between the metal top cover 3 and the upper plate 2 of the cross beam.
[0030] In some embodiments, Figure 1 and Figure 3 As shown, the cross beam lower plate 1 includes a U-shaped beam, the front side of the cross beam lower plate 1 is provided with a first flange 104 overlapped with the cross beam upper plate 2, and the rear side of the cross beam lower plate 1 is provided with a second flange 105 overlapped with the cross beam upper plate 2. With the above technical solution, the U-shaped cross beam lower plate 1 can form a transverse cavity structure with the cross beam upper plate 2 which is flat as a whole, which helps to reduce the requirements for the structure of the cross beam upper plate 2. Specifically, the cross beam lower plate 1 includes a bottom plate 101, a first side plate 102 folded upward from the front edge of the bottom plate 101, a first flange 104 folded forward from the upper edge of the first side plate 102, a second side plate 103 folded upward from the rear edge of the bottom plate 101, and a second flange 105 folded backward from the upper edge of the second side plate 103, and a welding hole 106 is provided on the bottom plate 101.
[0031] In some embodiments, Figure 3As shown, the roof component is a canopy 4, the rear edge of the canopy 4 is connected to the upper side of the cross beam upper plate 2 by a first glass glue body 10 formed by glass glue, and a first limit block 9 is provided between the rear edge of the canopy 4 and the cross beam upper plate 2. With the above technical solution, the first limit block 9 can limit the distance between the rear edge of the canopy 4 and the cross beam upper plate 2.
[0032] In some embodiments, Figure 3 As shown, the roof component is a canopy 4, and the roof assembly also includes a rear windshield 5 glued to the upper side of the cross beam upper plate 2 and a sealing strip 11 that seals the gap between the front edge of the rear windshield 5 and the rear edge of the canopy 4. In a specific implementation, the front edge of the rear windshield 5 is connected to the upper side of the cross beam upper plate 2 through the second glass glue 7, and a second stopper 6 is provided between the front edge of the rear windshield 5 and the cross beam upper plate 2. With the above technical solution, the second stopper 6 can limit the distance between the front edge of the rear windshield 5 and the cross beam upper plate 2.
[0033] In some embodiments, Figure 1 As shown, the roof component is a metal roof cover 3, and the rear edge of the metal roof cover 3 is provided with a lap edge 301 that is concave downwards, and the lap edge 301 is overlapped and welded to the cross beam upper plate 2. In specific implementation, the welding method can be spot welding, and the spot welding torch can extend to the lower side of the cross beam upper plate 2 through the welding through hole 106. With the above technical solution, the lap edge 301 that is concave downwards can improve the strength and rigidity of the rear edge of the metal roof cover 3.
[0034] In some embodiments, Figure 1 As shown, the roof assembly also includes a rear windshield 5 whose front edge is glued to the upper side of the overlapping edge 301. In specific implementation, the front edge of the rear windshield 5 is connected to the upper side of the overlapping edge 301 through the second glass colloid 7, and a second stopper 6 is provided between the front edge of the rear windshield 5 and the overlapping edge 301. With the above technical solution, the second glass colloid 7 can seal the gap between the overlapping edge 301 and the rear windshield 5, and the second glass colloid 7 also indirectly seals the overlapping part between the overlapping edge 301 and the crossbeam upper plate 2 on the inner side of the vehicle, and the second stopper 6 can limit the distance between the front edge of the rear windshield 5 and the overlapping edge 301. By adopting the overlapping edge 301 that is recessed downward, the outer surface of the rear windshield 5 and the outer surface of the metal roof 3 can be flush.
[0035] In some embodiments, Figure 1 As shown, a depression 201 that is concave downward is provided on the cross beam upper plate 2, and the overlap edge 301 is superimposed on the depression 201. With the above technical solution, the depression 201 can improve the strength and rigidity of the cross beam upper plate 2, and superimposing the overlap edge 301 on the depression 201 helps to reduce the overall thickness of the roof assembly.
[0036] In some embodiments, Figure 1 and Figure 3 As shown, the rear part of the roof component is supported on the crossbeam upper plate 2 by two supporting structures, and the two supporting structures are arranged at intervals in the front-rear direction. The two supporting structures can form a simply supported structure, which is more stable and reliable.
[0037] As a specific example, Figure 1 As shown, the roof component is a metal roof cover 3, and the overlapping edge 301 of the metal roof cover 3 is overlapped and welded to the middle part of the cross beam upper plate 2 in the front and rear direction to form one of the two supporting structures; a supporting part 202 is provided at the rear edge of the cross beam upper plate 2, and a connecting colloid 8 is provided between the metal roof cover 3 and the supporting part 202 to form the other of the two supporting structures.
[0038] As another specific example, Figure 3 As shown, the roof component is a skylight 4, and the rear edge of the skylight 4 is connected to the middle part of the crossbeam upper plate 2 in the front-to-back direction through a first glass glue 10 formed by glass glue to form one of the two supporting structures; the rear part of the skylight 4 and the front edge of the crossbeam upper plate 2 are connected through a third glass glue 12 to form the other of the two supporting structures.
[0039] In specific implementation, the end of the rear cross beam of the roof cover and the adjacent interface of the vehicle body can be fastened and connected by bolts, and the rear cross beam of the roof cover can meet the functional requirements of the vehicle body structure for collision force transmission and vehicle body rigidity and stability. Figure 2 As shown, the end portion of the crossbeam upper plate 2 is provided with a mounting hole 107 for cooperating with a bolt.
[0040] In a specific implementation, both the crossbeam lower plate 1 and the crossbeam upper plate 2 can be made of sheet metal, and the crossbeam lower plate 1 and the crossbeam upper plate 2 can be fixedly connected to form a rear crossbeam of the top cover by spot welding, and the skylight 4 can be a glass skylight.
[0041] The utility model also provides a vehicle, comprising any one of the roof components described above.
[0042] The above embodiments are only preferred embodiments for fully illustrating the present utility model, and the protection scope of the present utility model is not limited thereto. Equivalent substitutions or changes made by technicians in the technical field on the basis of the present utility model are all within the protection scope of the present utility model. In the description of this specification, the description of reference terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics of the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine the different embodiments or examples described in this specification.
Claims
1. A roof assembly, characterized in that: The roof assembly includes a rear cross beam of the roof cover and a roof component, the rear cross beam of the roof cover includes a cross beam lower plate and a cross beam upper plate connected to the upper side of the cross beam lower plate, the cross beam lower plate and the cross beam upper plate form a cavity structure; the roof component is a metal roof cover welded at the rear to the upper side of the cross beam upper plate, or the roof component is a skylight glued at the rear to the upper side of the cross beam upper plate; the cross beam lower plate is provided with welding through holes, the welding through holes are used to provide welding channels for welding between the metal roof cover and the cross beam upper plate.
2. The roof assembly according to claim 1, characterized in that: A plurality of welding holes are arranged on the lower plate of the crossbeam, and the plurality of welding holes are arranged in sequence and spaced apart in the transverse direction.
3. The roof assembly according to claim 1, characterized in that The crossbeam lower plate is in the shape of a U-shaped beam, a first flange overlapped with the crossbeam upper plate is arranged on the front side of the crossbeam lower plate, and a second flange overlapped with the crossbeam upper plate is arranged on the rear side of the crossbeam lower plate.
4. The roof assembly according to claim 1, characterized in that The rear portion of the roof member is supported on the cross member upper plate by at least two supporting structures, and the at least two supporting structures are arranged at intervals in the front-rear direction.
5. The roof assembly according to claim 1, characterized in that: The roof component is the metal roof cover, and a lap edge which is recessed downward is provided at the rear edge of the metal roof cover, and the lap edge is welded to the upper plate of the crossbeam.
6. The roof assembly according to claim 5, characterized in that It also includes a rear windshield with a front edge portion glued to the upper side of the overlapping edge.
7. The roof assembly according to claim 5, characterized in that The upper plate of the cross beam is provided with a recessed portion recessed downward, and the overlapped edge is welded to the recessed portion.
8. The roof assembly according to claim 1, characterized in that The roof component is the skylight, and the roof assembly also includes a rear windshield glued to the upper side of the crossbeam upper plate and a sealing strip sealing the gap between the front edge of the rear windshield and the rear edge of the skylight.
9. The roof assembly according to claim 1, characterized in that: The roof component is the canopy, the rear edge of the canopy is connected to the upper side of the crossbeam upper plate by glass glue, and a first limit block is arranged between the rear edge of the canopy and the crossbeam upper plate.
10. A vehicle, characterized in that: The vehicle roof assembly comprises the roof assembly according to any one of claims 1 to 9.