Automatic bag cutting platform for large ton bags
By designing an automatic packetization platform, automatic packetization is achieved under the action of ton bag self-weight, and through elastic components and dust suppression components, the problem of safety hazards of workers in the traditional ton bag unpacking process is solved, and a safe and efficient automatic packet unpacking process is achieved.
Patent Information
- Application Number
- CN202421360986.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-14
AI Technical Summary
In the traditional ton bag unpacking process, workers need to put their arms into the bottom of the ton bag, which poses a risk of being squeezed and damaged by the cargo, and the dust generated during the unpacking process is large, so workers may be burned by highly corrosive cargo.
An automatic scribing platform is designed to set a tool assembly at the bottom of the ton bag, and the tool tip and saw blade are automatically scribing under the action of the ton bag's own weight, and to reduce dust diffusion through elastic components and dust suppression components.
The automatic scribing of no artificial arms extending into the bottom of the ton bag is achieved, avoiding the risk of being squeezed and damaged by goods, and effectively reducing dust spread through dust suppression components, reducing safety hazards for workers.
Smart Images

Figure CN222555345U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ton bag unpacking, in particular to an automatic bag dividing platform for large ton bags. Background Art
[0002] Ton bags, also known as flexible bulk bags, bulk bags, space bags, etc., are a type of medium-sized bulk container and a type of container unit equipment. Equipped with a crane or forklift, it can be transported in a container unit. It has the characteristics of large volume, light weight, and easy loading and unloading. After the ton bag is transported to the destination, it needs to be cut open and the materials dumped into the collection equipment.
[0003] The traditional unpacking process requires two workers to work in the cabin on a single operation line, with their arms extended to the bottom of the ton bag when unpacking. There is a risk of being squeezed or hit by the cargo during the operation. Due to the large amount of dust generated during the unpacking process, workers are also at risk of being burned by highly corrosive cargoes such as sulfur and soda ash.
[0004] For example, the bag breaking and cutting mechanism for a ton bag unpacking machine with publication number CN208790092U includes a silo, at least one blade, and a blade driving device corresponding to the blade and used to drive the blade to move back and forth, wherein the blade is located above the silo; the blade driving device is connected to the blade, so that the blade driving device drives the blade to move to cut the ton bag, thereby allowing the material in the ton bag to enter the silo. The utility model drives the blade to cut the ton bag through the blade driving device, which saves time and effort, avoids the safety hazards of manual cutting, and has a simple structure, convenient maintenance, and stable and reliable operation.
[0005] We propose an automatic bagging platform for large ton bags to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide an automatic bagging platform for large ton bags, so as to solve the problem that the traditional bagging process proposed in the above background technology requires workers to stretch their arms at the bottom of the ton bag when bagging, which poses the risk of being squeezed or hit by the goods, and due to the large amount of dust generated during the bagging process, the workers may also be burned by highly corrosive goods such as sulfur and soda ash.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic bagging platform for large ton bags, comprising four supporting legs and a mounting frame fixedly connected to the top of the four supporting legs, a plurality of square tubes fixedly connected to the top surface of the mounting frame, a plurality of tool assemblies fixedly connected to the top surface of each of the square tubes, a plurality of dust suppression assemblies rotatably arranged on the inner side wall of the mounting frame, a material guide trough fixedly connected to the bottom surface of the mounting frame, elastic assemblies symmetrically arranged on the bottom surface of the material guide trough, each of the elastic assemblies fixedly connected to the side walls of the two supporting legs on the same side, and a baffle fixedly connected to the outer side wall of the mounting frame.
[0008] Preferably, the tool assembly comprises a tool seat fixedly connected to the top surface of the square tube, a tool tip is provided on the top surface of the tool seat, and a plurality of saw blades are fixedly connected to the side wall of the tool seat.
[0009] Preferably, the bottom surface of the inner cavity of the material guiding trough is an inclined surface structure, and a plurality of discharge ports are provided on the outer wall of one side of the material guiding trough close to the bottom end of the inclined surface.
[0010] Preferably, the elastic component comprises a support frame symmetrically fixedly connected to the side wall of the support foot, a sliding groove is provided on the side wall of each of the support frames, and a sliding rod is slidably connected inside two of the sliding grooves.
[0011] Preferably, the slide rod is fixedly connected to the bottom surface of the material guide groove, and the bottom surface of the slide rod and the bottom walls of the inner cavities of the two slide grooves are elastically connected via a first spring.
[0012] Preferably, the dust suppression assembly includes a guide plate symmetrically rotatably connected to the inner wall of the mounting frame, each of the side walls of the guide plate is fixedly connected to a guide rod, one end of each guide rod is slidably connected to the inner wall of the mounting frame, and the side wall of each guide plate is elastically connected to the inner wall of the mounting frame via a second spring.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. Through the set tool assembly, under the action of the deadweight of the ton bag, the tip of the knife and the saw blade can realize automatic bag splitting. The bag splitting process does not require manual work, and the ton bag can be split together. When splitting the bag, there is no need for the staff to extend their arms to the bottom of the ton bag, avoiding the risk of being squeezed or hit by the goods during the operation.
[0015] 2. Through the elastic components and dust suppression components, the impact force on the material guide trough can be buffered by the elastic components to prevent the powder from recoil too high and spread to the surrounding environment after passing over the baffle, causing dust problems. Most of the falling powder is blocked by the guide plate when it recoils and rises. After the material is unloaded, the square grid formed by the installation frame and the square tube can be closed under the action of the second spring, further preventing the powder from spreading to the outside when it is not completely settled. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model from one viewing angle;
[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model from another perspective;
[0018] Figure 3 It is a structural schematic diagram of the tool assembly part in the utility model;
[0019] Figure 4 It is a structural schematic diagram of the elastic component part of the utility model;
[0020] Figure 5 It is a schematic structural diagram of the dust suppression component part in the utility model.
[0021] In the figure: 1. Support foot; 2. Mounting frame; 3. Square tube; 4. Tool assembly; 41. Tool holder; 42. Tool tip; 43. Saw blade; 5. Dust suppression assembly; 51. Guide plate; 52. Guide rod; 53. Second spring; 6. Material guide trough; 61. Material discharge port; 7. Elastic assembly; 71. Support frame; 72. Slide groove; 73. Slide rod; 74. First spring; 8. Baffle. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1: Please refer to Figure 1-Figure 3, an automatic bagging platform for large ton bags, comprising four supporting legs 1 and a mounting frame 2 fixedly connected to the top of the four supporting legs 1, a plurality of square tubes 3 are fixedly connected to the top surface of the mounting frame 2, the mounting frame 2 is H-shaped steel, and its overall structure is a mesh-shaped structure, forming a plurality of blanking grids with the square tubes 3, a plurality of tool assemblies 4 are fixedly connected to the top surface of each square tube 3, when the ton bag is placed, the tool assembly 4 cuts the ton bag from the bottom through its own gravity when it contacts the tool assembly 4, a plurality of dust suppression assemblies 5 are rotatably arranged on the inner side wall of the mounting frame 2, the dust suppression assemblies 5 are arranged to reduce the amount of powder passing through when the powder recoils upward after falling, thereby reducing the dust suppression effect, a material guide trough 6 is fixedly connected to the bottom surface of the mounting frame 2, and elastic assemblies 7 are symmetrically arranged on the bottom surface of the material guide trough 6, each elastic assembly 7 is fixedly connected to the side walls of the two supporting legs 1 on the same side, a baffle 8 is fixedly connected to the outer side wall of the mounting frame 2, and the diffusion of powder dust to the surrounding environment is reduced by the arrangement of the baffle 8.
[0024] The tool assembly 4 includes a tool seat 41 fixedly connected to the top surface of the square tube 3. A tool tip 42 is provided on the top surface of the tool seat 41 for breaking the ton bag from the bottom. A plurality of saw blades 43 are fixedly connected to the side wall of the tool seat 41, so that the ton bag can be further cut from the bottom by the saw blades 43 when the ton bag acts on the tool assembly 4 under the action of gravity.
[0025] The inner bottom surface of the guide trough 6 is an inclined surface structure, so that the powder can be guided to one side after falling. A plurality of discharge ports 61 are provided on the outer wall of the guide trough 6 near the bottom end of the inclined surface.
[0026] In this embodiment: the platform as a whole is a frame structure, and multiple sets of stainless steel tool assemblies 4 are installed on the top of the frame, which are lifted into the ship's cabin by a gantry crane. When the ton bags are unpacked, the ton bags are directly placed on the knife tip 42. Under the action of the ton bag's own weight, automatic bag cutting is achieved through the action of the knife tip 42 and the saw blade 43. The bag cutting process does not require manual labor, and 12 ton bags can be cut together. When cutting the bags, there is no need for the staff to extend their arms to the bottom of the ton bags, which avoids the risk of being squeezed or hit by the goods during the operation.
[0027] Embodiment 2: This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figure 1 , Figure 4 and Figure 5 The elastic component 7 includes a support frame 71 symmetrically fixedly connected to the side wall of the support foot 1, and a slide groove 72 is opened on the side wall of each support frame 71. A slide rod 73 is slidably connected inside the two slide grooves 72.
[0028] The slide bar 73 is fixedly connected to the bottom surface of the material guide groove 6 , and the bottom surface of the slide bar 73 is elastically connected to the bottom walls of the inner cavities of the two slide grooves 72 via a first spring 74 .
[0029] The dust suppression assembly 5 includes a guide plate 51 symmetrically rotatably connected to the inner wall of the mounting frame 2, and a guide rod 52 is fixedly connected to the side wall of each guide plate 51. One end of each guide rod 52 is slidably connected to the inner wall of the mounting frame 2, and the side wall of each guide plate 51 is elastically connected to the inner wall of the mounting frame 2 through a second spring 53.
[0030] In this embodiment: when the guide trough 6 receives the powder, the impact force it receives can be buffered by the elastic component 7, so as to prevent the powder from rebounding too high after interacting with the bottom wall of the inner cavity of the guide trough 6, and spreading to the surrounding environment after passing over the baffle 8 to cause dust problems. When unloading, the guide plate 51 is opened by the downward force, and most of the falling powder is blocked by the guide plate 51 when it rebounds and rises. After unloading, the second spring 53 can close the square formed by the mounting frame 2 and the square tube 3, so as to further prevent the powder from spreading to the outside when it is not completely settled.
[0031] Working principle: When working, the gantry crane is used to lift the ton bag into the ship's cabin. When the ton bag is unloaded, the ton bag is directly placed on the knife tip 42. Under the action of the ton bag's own weight, the knife tip 42 and the saw blade 43 are used to automatically cut the bag. When unloading, the guide plate 51 is opened by the downward force. When the guide trough 6 receives the powder, the impact force it receives can be buffered by the elastic component 7. After unloading is completed, the square formed by the mounting frame 2 and the square tube 3 can be closed under the action of the second spring 53.
[0032] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic bagging platform for large ton bags, comprising four supporting legs (1) and a mounting frame (2) fixedly connected to the top of the four supporting legs (1), characterized in that: A plurality of square tubes (3) are fixedly connected to the top surface of the mounting frame (2), a plurality of tool assemblies (4) are fixedly connected to the top surface of each of the square tubes (3), a plurality of dust suppression assemblies (5) are rotatably arranged on the inner wall of the mounting frame (2), a material guide trough (6) is fixedly connected to the bottom surface of the mounting frame (2), elastic assemblies (7) are symmetrically arranged on the bottom surface of the material guide trough (6), each of the elastic assemblies (7) is fixedly connected to the side walls of two supporting feet (1) on the same side, and a baffle (8) is fixedly connected to the outer wall of the mounting frame (2).
2. The automatic bagging platform for large ton bags according to claim 1 is characterized by: The tool assembly (4) comprises a tool seat (41) fixedly connected to the top surface of the square tube (3), a tool tip (42) being provided on the top surface of the tool seat (41), and a plurality of saw blades (43) being fixedly connected to the side wall of the tool seat (41).
3. The automatic bagging platform for large ton bags according to claim 1 is characterized by: The inner cavity bottom surface of the material guide trough (6) is an inclined surface structure, and a plurality of discharge ports (61) are provided on an outer wall of one side of the material guide trough (6) close to the bottom end of the inclined surface.
4. The automatic bagging platform for large ton bags according to claim 1 is characterized by: The elastic component (7) comprises a support frame (71) symmetrically fixedly connected to the side wall of the support foot (1), each side wall of the support frame (71) is provided with a slide groove (72), and two slide grooves (72) are slidably connected with a slide rod (73) inside.
5. The automatic bagging platform for large ton bags according to claim 4 is characterized by: The slide rod (73) is fixedly connected to the bottom surface of the material guide groove (6), and the bottom surface of the slide rod (73) is elastically connected to the bottom walls of the inner cavities of the two slide grooves (72) via a first spring (74).
6. The automatic bagging platform for large ton bags according to claim 1 is characterized by: The dust suppression assembly (5) comprises a guide plate (51) symmetrically rotatably connected to the inner wall of the mounting frame (2); a guide rod (52) is fixedly connected to the side wall of each guide plate (51); one end of each guide rod (52) is slidably connected to the inner wall of the mounting frame (2); and the side wall of each guide plate (51) is elastically connected to the inner wall of the mounting frame (2) via a second spring (53).
Citation Information
Patent Citations
A broken bag cutting -up mechanism for ton bag bale breaker
CN208790092U