Formaldehyde tank with heating mechanism
By setting up an external heating mechanism and an air pressure balance system in the formaldehyde tank, the problems of rapid polymerization of formaldehyde and internal heat tracing leakage are solved, and the stable heating and air pressure of formaldehyde are achieved, ensuring storage efficiency and stable system operation.
Patent Information
- Application Number
- CN202420637528.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-29
AI Technical Summary
In the existing formaldehyde tanks, formaldehyde is prone to rapid polymerization under no heat-trapping conditions, resulting in the formation of paraformaldehyde, affecting storage efficiency and stable system operation, and the problem of internal heat-tracing leakage is difficult to solve.
A formaldehyde tank with a heating mechanism is designed, the tank body is heated through an external heating mechanism, and the formaldehyde is stabilized by using an electric heating box and thermally conductive mud, and the air pressure in the tank body is balanced through the gas tank and the pressurization mechanism.
Effectively prevent formaldehyde polymerization, maintain formaldehyde quality, avoid condensation and poor discharge of materials, and ensure stable air pressure in the tank, safe use, and easy to discharge materials.
Smart Images

Figure CN222555632U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of formaldehyde storage, in particular to a formaldehyde tank provided with a heating mechanism. Background Art
[0002] Formaldehyde, also known as formic aldehyde, is an organic compound. Formaldehyde is a colorless gas. It is not easy to detect at low concentrations and can be easily masked by other odors, such as air fresheners. At high concentrations, it has a strong irritating and suffocating odor, which is irritating to the human eyes and nose. Formaldehyde is mostly stored in tanks.
[0003] In the prior art, when the formaldehyde tank is not heated, formaldehyde is prone to polymerize rapidly at low temperatures, especially when it is left stationary for a long time, forming polyformaldehyde, and finally forming granular polyformaldehyde at the bottom of the container; when adding to the system, it causes blockage of the pump filter and jamming and fluctuation of the flow meter, seriously affecting the stable operation of the urea granulation system; and because of the large amount of formaldehyde polymerization, the effective volume of the formaldehyde tank is reduced, affecting the inventory; at the same time, it takes a considerable amount of manpower, material resources and financial resources to deal with the polymerized crystals inside the formaldehyde tank during the annual overhaul. The formaldehyde tank is equipped with internal heating. During long-term operation, the internal heating leaks under the corrosion of formaldehyde, seriously affecting the quality of the steel in the formaldehyde tank, so the heating in the formaldehyde tank is shut down; because formaldehyde is a toxic, flammable and explosive substance, it is impossible to eliminate the heating leakage points in the tank. Utility Model Content
[0004] The utility model provides a formaldehyde tank provided with a heating mechanism to solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a formaldehyde tank provided with a heating mechanism, comprising a tank body, a jacket fixedly installed on the outer surface of the tank body, a heating mechanism installed on the inner wall of the jacket near the left and right positions, a liquid inlet of the heating mechanism connected with an extraction mechanism, the extraction mechanism installed on the lower surface of the jacket near the left position, the liquid inlet of the extraction mechanism connected with an electric heating box, the electric heating box fixedly installed on the lower surface of the jacket near the right position, the electric heating box connected with the liquid outlet of the heat exchange mechanism through a reflux pipe, a control mechanism is provided on the front side of the electric heating box, a gas tank is fixedly installed on the right side of the tank body, a boosting mechanism is installed on the lower surface of the gas tank, and the boosting mechanism is connected with the gas tank, the gas port on the upper surface of the gas tank is connected with the tank body through a conduit, and an electromagnetic valve is provided on the conduit.
[0006] Furthermore, the heating mechanism includes an annular liquid distribution pipe, a heat exchange pipe and thermal conductive paste. Two annular liquid distribution pipes are provided. The annular liquid distribution pipes are fixedly installed on the inner wall of the outer sleeve near the left and right positions, and heat exchange pipes are evenly arranged between the left and right annular liquid distribution pipes. The heat exchange pipe is connected to the outer surface of the tank body, and the outer surface of the heat exchange pipe is provided with thermal conductive paste.
[0007] Furthermore, a thermal insulation board is fixedly installed on the inner wall of the outer jacket.
[0008] Furthermore, the extraction mechanism includes a pump body and a connecting pipe. The pump body is installed on the lower surface of the outer sleeve. The liquid inlet and outlet of the pump body are respectively connected to the electric heating box and the left annular liquid distribution pipe through the connecting pipe.
[0009] Furthermore, the control mechanism includes a controller and a temperature sensor, the controller is installed on the front side of the jacket, and the temperature sensor is embedded in the lower side wall of the jacket.
[0010] Furthermore, the boosting mechanism includes a boosting pump, an air outlet pipe, a check valve and an air pressure sensor. The boosting pump is installed on the lower surface of the gas tank. The boosting pump is connected to the gas tank through the air outlet pipe. A check valve is provided on the air outlet pipe. The air pressure sensor is embedded in the right side wall of the tank body.
[0011] Compared with the prior art, the utility model provides a formaldehyde tank equipped with a heating mechanism, which has the following beneficial effects:
[0012] 1. The formaldehyde tank equipped with a heating mechanism draws the heat transfer oil in the electric heating box into the heating mechanism by setting an extraction mechanism, and then heats the tank body with thermal conductive clay, so as to achieve the effect of heating the formaldehyde in the tank body from the outside, avoid damage to the heating mechanism, keep the formaldehyde at a relative temperature, ensure the quality of formaldehyde, and avoid condensation causing poor discharge.
[0013] 2. The formaldehyde tank equipped with a heating mechanism can balance the air pressure in the tank by arranging a gas tank, a conduit and a pressurizing mechanism, so that the air pressure in the tank is stable and safe to use. At the same time, the tank is pressurized during discharge to facilitate discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a cross-sectional view of the outer jacket of the present utility model.
[0016] In the figure: 1. tank body; 2. outer jacket; 3. heating mechanism; 301. annular liquid distribution pipe; 302. heat exchange tube; 303. thermal conductive paste; 4. extraction mechanism; 401. pump body; 402. connecting pipe; 5. electric heating box; 6. reflux pipe; 7. control mechanism; 701. controller; 702. temperature sensor; 8. gas tank; 9. boosting mechanism; 901. boosting pump; 902. outlet pipe; 903. check valve; 904. air pressure sensor; 10. conduit; 11. solenoid valve; 12. thermal insulation board. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1 and Figure 2 The utility model discloses a formaldehyde tank provided with a heating mechanism, comprising a tank body 1, a jacket 2 is fixedly installed on the outer surface of the tank body 1, a heating mechanism 3 is installed on the inner wall of the jacket 2 near the left and right positions, a liquid inlet of the heating mechanism 3 is communicated with an extraction mechanism 4, the extraction mechanism 4 is installed on the lower surface of the jacket 2 near the left position, the liquid inlet of the extraction mechanism 4 is communicated with an electric heating box 5, the electric heating box 5 is fixedly installed on the lower surface of the jacket 2 near the right position, the electric heating box 5 is communicated with the liquid outlet of the heat exchange mechanism through a reflux pipe 6, a control mechanism 7 is arranged on the front side of the electric heating box 5, a gas tank 8 is fixedly installed on the right side of the tank body 1, a boosting mechanism 9 is installed on the lower surface of the gas tank 8, and the boosting mechanism 9 is communicated with the gas tank 8, the gas port on the upper surface of the gas tank 8 is communicated with the tank body 1 through a conduit 10, and a solenoid valve 11 is arranged on the conduit 10.
[0019] Specifically, the heating mechanism 3 includes an annular liquid distribution pipe 301, a heat exchange pipe 302 and a thermal conductive paste 303. Two annular liquid distribution pipes 301 are provided. The annular liquid distribution pipes 301 are fixedly installed on the inner wall of the outer sleeve 2 near the left and right positions, and the heat exchange pipes 302 are evenly arranged between the left and right annular liquid distribution pipes 301. The heat exchange pipes 302 are connected to the outer surface of the tank body 1, and the outer surface of the heat exchange pipes 302 is provided with thermal conductive paste 303.
[0020] In this embodiment, the high-temperature heat transfer oil in the left annular liquid distribution pipe 301 flows into the heat exchange pipe 302, and then flows into the right annular liquid distribution pipe 301 through the heat exchange pipe 302, so that the heat exchange pipe 302 and the heat conductive paste 303 heat the tank body 1.
[0021] Specifically, a thermal insulation board 12 is fixedly mounted on the inner wall of the outer jacket 2 .
[0022] In this embodiment, the thermal insulation board 12 improves the thermal insulation performance of the outer jacket 2 .
[0023] Specifically, the extraction mechanism 4 includes a pump body 401 and a connecting pipe 402. The pump body 401 is installed on the lower surface of the outer sleeve 2. The liquid inlet and outlet of the pump body 401 are respectively connected to the electric heating box 5 and the left annular liquid distribution pipe 301 through the connecting pipe 402.
[0024] In this embodiment, the pump body 401 draws the high-temperature heat transfer oil heated in the electric heating box 5 into the left annular liquid distribution pipe 301 through the connecting pipe 402.
[0025] Specifically, the control mechanism 7 includes a controller 701 and a temperature sensor 702 . The controller 701 is installed on the front side of the jacket 2 , and the temperature sensor 702 is embedded in the lower side wall of the jacket 2 .
[0026] In this embodiment, the temperature sensor 702 checks the temperature inside the jacket 2 and feeds the information back to the controller 701. The controller 701 heats the heating mechanism 3 according to the temperature inside the jacket 2 to ensure that the heating mechanism 3 effectively heats the tank body 1 so that the formaldehyde in the tank body 1 is at a reasonable temperature.
[0027] Specifically, the boosting mechanism 9 includes a boosting pump 901, an air outlet pipe 902, a check valve 903 and an air pressure sensor 904. The boosting pump 901 is installed on the lower surface of the gas tank 8. The boosting pump 901 is connected to the gas tank 8 through the air outlet pipe 902. The air outlet pipe 902 is provided with a check valve 903. The air pressure sensor 904 is embedded in the right side wall of the tank body 1.
[0028] In this embodiment, when the air pressure sensor 904 detects that the air pressure in the tank body 1 is relatively low, the booster pump 901 injects air into the air tank 8 through the air outlet pipe 902 , and then injects air into the tank body 1 through the conduit 10 .
[0029] When in use, the temperature inside the jacket 2 is checked by the temperature sensor 702 in the control mechanism 7, and the information is fed back to the controller 701. The controller 701 controls the opening and closing of the extraction mechanism 4 according to the temperature change inside the jacket 2. When the temperature is low, the electric heating box 5 heats the internal heat transfer oil, and then the pump body 401 in the extraction mechanism 4 draws the high-temperature heat transfer oil heated in the electric heating box 5 into the left annular liquid distribution pipe 301 in the heating mechanism 3 through the connecting pipe 402. The high-temperature heat transfer oil in the left annular liquid distribution pipe 301 flows into the heat exchange pipe 302, and then flows into the right annular liquid distribution pipe 301 through the heat exchange pipe 302, so that the heat exchange pipe 302 and the heat conductive cement 303 are aligned. The body 1 is heated, and the heat transfer oil refluxes through the reflux pipe 6 to achieve the heating effect on the tank body 1. The tank body 1 heats the formaldehyde, so that the formaldehyde in the tank body 1 is at a reasonable temperature. During the use of the tank body 1, the air pressure sensor 904 detects the air pressure in the tank body 1. When the air pressure in the tank body 1 is too high, the solenoid valve 11 opens, so that the gas in the tank body 1 flows into the gas tank 8 through the conduit 10. When the air pressure in the tank body 1 is too low or discharging, in the boosting mechanism 9, the boosting pump 901 injects air into the gas tank 8 through the outlet pipe 902, and then injects it into the tank body 1 through the conduit 10, which can balance the air pressure in the tank body 1, make the air pressure of the tank body 1 stable, safe to use, and pressurized for easy discharging.
[0030] In summary, the formaldehyde tank provided with a heating mechanism adopts an external heating mechanism 3 to heat the tank body 1, thereby achieving the effect of heating the formaldehyde, avoiding damage to the heating mechanism 3, ensuring the quality of formaldehyde, and at the same time being able to balance the air pressure in the tank body 1, which is safe to use and convenient for discharging.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A formaldehyde tank provided with a heating mechanism, comprising a tank body (1), characterized in that: A jacket (2) is fixedly mounted on the outer surface of the tank body (1), a heating mechanism (3) is mounted on the inner wall of the jacket (2) near the left and right positions, a liquid inlet of the heating mechanism (3) is connected to an extraction mechanism (4), the extraction mechanism (4) is mounted on the lower surface of the jacket (2) near the left position, a liquid inlet of the extraction mechanism (4) is connected to an electric heating box (5), the electric heating box (5) is fixedly mounted on the lower surface of the jacket (2) near the right position, the electric heating box (5) is connected to a liquid outlet of the heat exchange mechanism via a reflux pipe (6), a control mechanism (7) is arranged on the front side of the electric heating box (5), a gas tank (8) is fixedly mounted on the right side of the tank body (1), a boosting mechanism (9) is mounted on the lower surface of the gas tank (8), and the boosting mechanism (9) is connected to the gas tank (8), a gas port on the upper surface of the gas tank (8) is connected to the tank body (1) via a conduit (10), and a solenoid valve (11) is arranged on the conduit (10).
2. A formaldehyde tank with a heating mechanism according to claim 1, characterized in that: The heating mechanism (3) comprises an annular liquid distribution pipe (301), a heat exchange pipe (302) and a heat conductive paste (303); two annular liquid distribution pipes (301) are provided; the annular liquid distribution pipes (301) are fixedly installed on the inner wall of the outer jacket (2) near the left and right positions; and heat exchange pipes (302) are evenly arranged between the left and right annular liquid distribution pipes (301); the heat exchange pipes (302) are connected to the outer surface of the tank body (1); and the outer surface of the heat exchange pipes (302) is provided with a heat conductive paste (303).
3. A formaldehyde tank with a heating mechanism according to claim 1, characterized in that: A thermal insulation plate (12) is fixedly mounted on the inner wall of the outer jacket (2).
4. A formaldehyde tank with a heating mechanism according to claim 1, characterized in that: The extraction mechanism (4) comprises a pump body (401) and a connecting pipe (402); the pump body (401) is mounted on the lower surface of the outer sleeve (2); the liquid inlet and outlet of the pump body (401) are respectively connected to the electric heating box (5) and the left annular liquid distribution pipe (301) through the connecting pipe (402).
5. A formaldehyde tank with a heating mechanism according to claim 1, characterized in that: The control mechanism (7) comprises a controller (701) and a temperature sensor (702); the controller (701) is mounted on the front side of the jacket (2); and the temperature sensor (702) is embedded in the lower side wall of the jacket (2).
6. A formaldehyde tank with a heating mechanism according to claim 1, characterized in that: The boosting mechanism (9) comprises a boosting pump (901), an air outlet pipe (902), a check valve (903) and an air pressure sensor (904); the boosting pump (901) is mounted on the lower surface of the gas tank (8); the boosting pump (901) is connected to the gas tank (8) via the air outlet pipe (902); the air outlet pipe (902) is provided with a check valve (903); and the air pressure sensor (904) is embedded in the right side wall of the tank body (1).