Turnover device for ceramic tile processing

By designing a tile processing flip device including a drive rod, a turntable, a guide rail, a sliding sleeve and a suction cup, the problems of manual handling of flipped tiles in the prior art are solved, and the automatic flip and fixation of the tiles are realized, which improves production efficiency and ensures the appearance quality of the tiles.

CN222555968UActive Publication Date: 2025-03-04ANHUI FUHONG CERAMICS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421407466.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-04
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

During the production process of existing ceramic tiles, the front and back sides of the ceramic tiles need to be processed, resulting in the need to manually carry and flipped tiles, which are inefficient, have high labor intensity, and are prone to scratches on the surface of the ceramic tiles.

Method used

A flip device for tiles processing is designed, including a tiling platform, a flip platform, a cylinder, a drive rod, a turntable, a guide rail, a sliding sleeve, a suction cup and an air pump. By driving the electric push rod, the driving block moves linearly, the toggle column meshs with the toothed mouth of the rotating block, flipping and operation of the guide rails and suction cups, and automatically complete the flipping and fixing of the ceramic tile.

Benefits of technology

Automatic flip and fixation of ceramic tiles is achieved, production efficiency is improved, labor intensity is reduced for manual operation, and the risk of scratches on the surface of ceramic tiles is avoided.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222555968U_ABST
    Figure CN222555968U_ABST
Patent Text Reader

Abstract

The utility model discloses a turnover device for ceramic tile processing, which comprises a ceramic tile carrying table, a turnover carrying table is arranged on one side of the ceramic tile carrying table, a cylinder is connected between the ceramic tile carrying table and the turnover carrying table, a driving rod is arranged in the cylinder, three turntables are distributed on the outer surface of the driving rod at equal intervals, and the three turntables are arranged on the outer surface of the driving rod. Guide rails are arranged on the outer surfaces of one sides of the three rotating discs, two sliding sleeves are arranged on the outer surfaces of the guide rails, three clamping grooves matched with the sliding sleeves are formed in the top end of the overturning carrying table, cylinders are arranged at the bottom ends of the sliding sleeves, suction cups are arranged at the bottom ends of the cylinders, cavities are formed in the center positions of the cylinders and the suction cups, and the cavities are communicated with the clamping grooves. And a hose is arranged on one side of the cylinder at the top of the cavity in a penetrating manner. By arranging a series of structures, manual tile carrying and overturning are not needed, efficiency is improved, tiles are automatically fixed or loosened, manual operation is not needed, and the surfaces of the tiles cannot be scratched due to the fact that the suction cups are fixed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of tile production, in particular to a turning device for tile processing. Background Art

[0002] Ceramic tiles are plate-shaped or block-shaped ceramic products made of clay and other inorganic non-metallic raw materials through molding, sintering and other processes. They are used to decorate and protect the walls and floors of buildings and structures. At present, in the production process of ceramic tiles, the front and back sides of the ceramic tiles need to be processed, so the ceramic tiles need to be turned over.

[0003] At present, the flipping operation method for tile production is mostly to flip the tiles by manual handling. This method is inefficient and labor-intensive. In addition, manual handling requires the tiles to be clamped with clamps, which can easily cause scratches on the tile surface and affect the appearance of the tile. Utility Model Content

[0004] The purpose of the utility model is to provide a turning device for processing tiles to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flipping device for ceramic tile processing, comprising a ceramic tile carrier, a flipping platform is arranged on one side of the ceramic tile carrier, a cylinder is commonly connected between the ceramic tile carrier and the flipping platform, a driving rod is arranged inside the cylinder, three turntables are equidistantly arranged on the outer surface of the driving rod, a guide rail is arranged on the outer surface of one side of the three turntables, two sliding sleeves are arranged on the outer surface of the guide rail, three slots matched with the sliding sleeve are arranged on the top of the flipping platform, a cylinder column is arranged at the bottom end of the sliding sleeve, and a suction cup is arranged at the bottom end of the cylinder column.

[0006] Preferably, a cavity is provided at the center of the column and the suction cup, a hose is provided through one side of the column at the top of the cavity, an air pump is provided at the end of the hose, and the bottom end of the air pump is fixedly connected to the top surface of the sliding sleeve. When the tile needs to be flipped, the suction cup is flipped and pressed down in the direction of the tile, and the air in the hose, the cavity and the suction cup is squeezed out, and the suction cup sucks the tile tightly. After the flipping is completed, the air pump inputs air into the cavity through the hose to make the suction cup loosen the tile.

[0007] Preferably, one end of the driving rod extends out of one end of the cylinder, and a rotating block is provided at the extended end of the driving rod, a toothed portion is provided on one side of the rotating block, and a driving block is provided at the bottom of the rotating block, and two flat plates are provided at the edge of one side surface of the driving block at the bottom end of the rotating block, and a plurality of toggle columns are provided on one side surface of the driving block between the two flat plates. When the driving block performs linear motion in the direction of the tile carrier, the toggle column will mesh with the toothed portion provided on one side of the rotating block, so that the rotating block rotates 180 degrees clockwise. When the driving block performs linear motion in the direction of the flipping carrier, the toggle column will mesh with the toothed portion provided on one side of the rotating block, so that the rotating block rotates 180 degrees counterclockwise.

[0008] Preferably, a fixed block is provided on the other side of the driving block, a supporting block is provided at the bottom end of the fixed block, the supporting block is fixedly mounted on one side surface of the flip platform, the fixed block is fixed at a predetermined position by the supporting block, and the driving block is limited by the fixed block.

[0009] Preferably, an electric push rod is provided at the end of the driving block, and a mounting frame is provided at the end of the electric push rod. The mounting frame is fixedly mounted on one side surface of the flip platform, the electric push rod is fixed by the mounting frame, and the driving block is driven by the electric push rod to perform linear motion.

[0010] Preferably, the bottom ends of the tile carrier and the flip carrier are both provided with supporting feet, and the tile carrier and the flip carrier are supported by the supporting feet to ensure the stability of the flip device for tile processing.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. This flipping device for tile processing drives the electric push rod to make the driving block move linearly toward the flipping platform. The toggle column is engaged with the toothed opening set on one side of the rotating block to make the rotating block rotate counterclockwise, so that the guide rail is flipped to the top of the tile platform to complete the flipping of the tile. There is no need for manual handling and flipping of the tile, which improves efficiency.

[0013] 2. This flipping device for tile processing flips and presses down in the direction of the tile through the suction cup, and the air in the hose, cavity and suction cup is squeezed out, and the suction cup sucks the tile tightly. After the flipping is completed, the air pump is started to input air into the cavity through the hose, so that the suction cup releases the tile, and the tile is automatically fixed or loosened without manual operation, and the suction cup fixation will not scratch the tile surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a cross-sectional schematic diagram of the column structure of the utility model;

[0016] Figure 3 It is a schematic cross-sectional view of the cylindrical structure of the utility model.

[0017] In the figure: 1. Tile carrier; 2. Support foot; 3. Sliding sleeve; 4. Suction cup; 5. Air pump; 6. Guide rail; 7. Support block; 8. Electric push rod; 9. Mounting frame; 10. Flip carrier; 11. Cylinder; 12. Column; 13. Hose; 14. Cavity; 15. Turntable; 16. Drive rod; 17. Rotating block; 18. Toggle column; 19. Drive block; 20. Plate; 21. Fixed block; 22. Slot. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0020] like Figures 1 to 3 As shown, the present embodiment is a flipping device for processing ceramic tiles, comprising a ceramic tile carrier 1, a flipping platform 10 is arranged on one side of the ceramic tile carrier 1, a cylinder 11 is commonly connected between the ceramic tile carrier 1 and the flipping platform 10, a driving rod 16 is arranged inside the cylinder 11, the driving rod 16 can rotate inside the cylinder 11, three turntables 15 are equidistantly arranged on the outer surface of the driving rod 16, a guide rail 6 is arranged on the outer surface of one side of the three turntables 15, the guide rail 6 is driven by the turntable 15 to flip 180 degrees, two sliding sleeves 3 are arranged on the outer surface of the guide rail 6, three card slots 22 adapted to the sliding sleeves 3 are arranged on the top of the flipping platform 10, the two sliding sleeves 3 can perform linear motion on the outer surface of the guide rail 6, and the distance is adjusted to facilitate the fixing of ceramic tiles of different types, a cylindrical column 12 is arranged at the bottom end of the sliding sleeve 3, a suction cup 4 is arranged at the bottom end of the cylindrical column 12, the ceramic tile needs to be placed on the ceramic tile carrier 1 with the smooth surface facing upwards, and the suction cup 4 is fixed by adsorption on the smooth surface.

[0021] Specifically, a cavity 14 is provided at the center of the column 12 and the suction cup 4, a hose 13 is provided through one side of the column 12 at the top of the cavity 14, an air pump 5 is provided at the end of the hose 13, and the bottom end of the air pump 5 is fixedly connected to the top surface of the sleeve 3. When the tile needs to be flipped, the suction cup 4 is flipped and pressed down in the direction of the tile, and the air in the hose 13, the cavity 14 and the suction cup 4 is squeezed out, and the suction cup 4 sucks the tile tightly. After the flipping is completed, the air pump 5 inputs air into the cavity 14 through the hose 13 to make the suction cup 4 loosen the tile.

[0022] Furthermore, one end of the driving rod 16 extends out of one end of the cylinder 11, and a rotating block 17 is provided at the extended end of the driving rod 16. A toothed portion is provided on one side of the rotating block 17, and a driving block 19 is provided at the bottom of the rotating block 17. Two flat plates 20 are provided at the edge of one side surface of the driving block 19 at the bottom end of the rotating block 17, and a plurality of toggle columns 18 are provided on one side surface of the driving block 19 between the two flat plates 20. When the driving block 19 performs linear motion in the direction of the tile carrier 1, the toggle column 18 will be meshed and connected with the toothed portion provided on one side of the rotating block 17, so that the rotating block 17 rotates 180 degrees clockwise. When the driving block 19 performs linear motion in the direction of the flip carrier 10, the toggle column 18 is meshed and connected with the toothed portion provided on one side of the rotating block 17, so that the rotating block 17 rotates 180 degrees counterclockwise.

[0023] Furthermore, a fixed block 21 is provided on the other side of the driving block 19, and a supporting block 7 is provided at the bottom end of the fixed block 21. The supporting block 7 is fixedly installed on one side surface of the flip platform 10. The fixed block 21 is fixed at a predetermined position by the supporting block 7, and the driving block 19 is limited by the fixed block 21.

[0024] Furthermore, an electric push rod 8 is provided at the end of the driving block 19, and a mounting frame 9 is provided at the end of the electric push rod 8. The mounting frame 9 is fixedly installed on one side surface of the flip platform 10, the electric push rod 8 is fixed by the mounting frame 9, and the driving block 19 is driven by the electric push rod 8 to perform linear motion.

[0025] Furthermore, the bottom ends of the tile carrier 1 and the flip carrier 10 are both provided with supporting legs 2, and the tile carrier 1 and the flip carrier 10 are supported by the supporting legs 2 to ensure the stability of the flip device for tile processing.

[0026] The method of using this embodiment is as follows: the electrical components appearing in this application are all connected to an external power source when in use. When producing tiles, it is necessary to perform production operations on both sides of the tiles. First, start the electric push rod 8 to make the drive block 19 move linearly in the direction of the tile carrier 1. The toggle column 18 will be engaged with the toothed opening set on one side of the rotating block 17 to make the rotating block 17 rotate 180 degrees clockwise. The rotating block 17 drives the drive rod 16 to rotate, flips the guide rail 6 to be located inside the flip platform 10, and then places the tile with the smooth surface facing up on the tile carrier 1 to perform production operations. When the tile needs to be flipped, drive the electric push rod 8 again to make the drive block 19 move linearly in the direction of the flip platform 10. The guide rail 6 is turned over to the top of the tile carrier 1. The sliding sleeve 3 provided on the outer surface of the guide rail 6 can adjust the position to facilitate the fixing of tiles of different types. The suction cup 4 provided under the guide rail 6 is turned over and pressed down in the direction of the tile. The air in the hose 13, the cavity 14 and the suction cup 4 is squeezed out, and the suction cup 4 sucks the tile tightly. Then the electric push rod 8 is started to make the guide rail 6 drive the tile to turn over to the top of the flip platform 10, and the smooth surface of the tile fits with the flip platform 10. After the flip is completed, the air pump 5 is started to input air into the cavity 14 through the hose 13 to make the suction cup 4 release the tile.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A turning device for processing tiles, comprising a tile carrier (1), characterized in that: A flip platform (10) is arranged on one side of the tile carrier (1), and a cylinder (11) is commonly connected between the tile carrier (1) and the flip platform (10), and a driving rod (16) is arranged inside the cylinder (11), and three turntables (15) are arranged equidistantly on the outer surface of the driving rod (16), and a guide rail (6) is arranged on the outer surface of one side of the three turntables (15), and two sliding sleeves (3) are arranged on the outer surface of the guide rail (6), and three slots (22) matched with the sliding sleeve (3) are arranged on the top of the flip platform (10), and a column (12) is arranged at the bottom end of the sliding sleeve (3), and a suction cup (4) is arranged at the bottom end of the column (12).

2. A turning device for tile processing according to claim 1, characterized in that: A cavity (14) is provided at the center of the column (12) and the suction cup (4), a hose (13) is provided through one side of the column (12) at the top of the cavity (14), an air pump (5) is provided at the end of the hose (13), and the bottom end of the air pump (5) is fixedly connected to the top surface of the sliding sleeve (3).

3. A turning device for tile processing according to claim 1, characterized in that: One end of the driving rod (16) extends out of one end of the cylinder (11); a rotating block (17) is provided at the extended end of the driving rod (16); a toothed opening is provided on one side of the rotating block (17); a driving block (19) is provided at the bottom of the rotating block (17); two flat plates (20) are provided at the edge of one side surface of the driving block (19) at the bottom end of the rotating block (17); and a plurality of toggling columns (18) are provided on one side surface of the driving block (19) between the two flat plates (20).

4. A turning device for processing tiles according to claim 3, characterized in that: A fixed block (21) is arranged on the other side of the driving block (19), a supporting block (7) is arranged at the bottom end of the fixed block (21), and the supporting block (7) is fixedly mounted on a side surface of the flip platform (10).

5. A turning device for processing tiles according to claim 3, characterized in that: An electric push rod (8) is arranged at the end of the driving block (19), and a mounting frame (9) is arranged at the end of the electric push rod (8). The mounting frame (9) is fixedly mounted on a side surface of the flip platform (10).

6. A turning device for tile processing according to claim 1, characterized in that: The bottom ends of the tile carrier (1) and the flip carrier (10) are both provided with supporting feet (2).