Water temperature adjusting device of ultrapure water machine

By designing heating, cooling and mixing components in ultrapure water machines, combined with real-time monitoring of the controller, the problems of inaccurate temperature control and pollution risks of ultrapure water machines are solved, and high-precision and low-energy consumption are achieved.

CN222556627UActive Publication Date: 2025-03-04ANHUI LABRAY INSTR TECH CO LTD
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Patent Information

Application Number
CN202421272621.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-04
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

When heating ultrapure water machines in existing ultrapure water, the temperature control is inaccurate, poor operability, and are prone to contaminate water quality during heating, reducing the accuracy of experimental data.

Method used

A water temperature regulating device for an ultrapure water machine is designed, including a heating unit, a cooling unit, a distribution unit and a mixing component. The controller monitors the temperature and liquid level in real time to achieve accurate heating, cooling and mixing of ultrapure water to obtain ultrapure water of the required temperature.

Benefits of technology

It improves the temperature regulation accuracy of ultrapure water, reduces the energy consumption required for temperature regulation, reduces the risk of water contamination, and improves the accuracy of experimental data.

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Abstract

The utility model relates to the technical field of ultrapure water machines, and discloses a water temperature adjusting device of an ultrapure water machine, which comprises a shell, a normal-temperature water tank is mounted on the inner side of the shell, a water inlet pipe is mounted at the upper end of the normal-temperature water tank, and the water inlet pipe is communicated with an ultrapure water outlet of the ultrapure water machine; a heating unit and a cooling unit are installed below the normal-temperature water tank, and a distribution assembly is installed between the bottoms of the normal-temperature water tank. Through cooperative use of the heating unit, the cooling unit, the distribution assembly and the flow mixing assembly, heating and cooling of ultrapure water are achieved, precise mixing of high-temperature ultrapure water, low-temperature ultrapure water and normal-temperature ultrapure water is controlled, ultrapure water at the required temperature is obtained, the temperature adjusting precision is improved, the temperature and liquid level are monitored in real time, and the temperature adjusting precision is improved. The temperature of the ultrapure water is automatically controlled, the energy consumption required by temperature regulation is reduced, and the ultrapure water temperature regulation device has the effects of high temperature regulation precision and low working energy consumption.
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Description

Technical Field

[0001] The present application relates to the technical field of ultrapure water machines, and in particular to a water temperature regulating device for an ultrapure water machine. Background Art

[0002] Ultrapure water is a substance often needed in laboratories. The temperature of water taken out by ultrapure water machines is always room temperature. During the experiment, when water needs to be heated, water is usually poured into a beaker or other container and heated with an alcohol lamp. During the heating process, it is necessary to continuously measure the temperature in the water to reach the temperature required for the experiment. This operation method heats slowly and is not easy to control the temperature of the water, resulting in poor operability of the device. In addition, in the process of measuring the water temperature, the risk of water contamination is increased, which reduces the accuracy of the experimental data.

[0003] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0004] In order to solve the problem that the temperature of ultrapure water heated by traditional methods such as alcohol lamps is uncontrollable and the risk of ultrapure water being contaminated is increased, the present application provides a water temperature regulating device for an ultrapure water machine.

[0005] The water temperature regulating device of an ultrapure water machine provided in the present application adopts the following technical solution:

[0006] A water temperature regulating device for an ultrapure water machine, comprising

[0007] A controller for controlling the operation of the entire device;

[0008] A normal temperature water tank connected to the water outlet of the ultrapure water machine, wherein an ultrapure water supply pipeline is arranged at the bottom of the normal temperature water tank;

[0009] A heating unit and a cooling unit are provided below the normal temperature water tank, which are used to heat and cool the ultrapure water to obtain high-temperature ultrapure water and low-temperature ultrapure water;

[0010] The ultrapure water supply pipeline is in communication with the heating unit and the cooling unit, and is used to provide ultrapure water at room temperature to the heating unit and the cooling unit;

[0011] It also includes a mixing flow component, which is connected to the heating unit, the cooling unit, and the ultrapure water supply pipeline, and is used to mix high-temperature ultrapure water, low-temperature ultrapure water and room-temperature ultrapure water in a required proportion to obtain ultrapure water at a suitable temperature.

[0012] Preferably, the heating unit comprises a high-temperature storage container, wherein a heating element is provided inside the high-temperature storage container for heating the ultrapure water entering the container.

[0013] Preferably, the cooling unit comprises a low-temperature storage container, and a cooling pipe is provided inside the high-temperature storage container. Both ends of the pipe pass through the container and are connected to an external cooling water circulation device, so that the ultrapure water entering the container is cooled by circulating cooling water.

[0014] Preferably, the normal temperature water tank, high temperature storage container and low temperature storage container are all provided with a temperature monitoring device and a liquid level monitoring device for monitoring the temperature and liquid level of the ultrapure water and controlling the operation of the heating element or the cooling pipe.

[0015] Preferably, the mixing flow component includes a collecting container, the lower end of which is connected to a spiral flow channel for accelerating the mixing of ultrapure water at different temperatures. The connecting ends of the collecting container, the heating unit, the cooling unit, and the ultrapure water supply pipeline are all provided with spiral blades for accurately controlling the flow ratio of ultrapure water of corresponding temperature, thereby achieving accurate control of the temperature of the mixed ultrapure water.

[0016] Preferably, the controller is electrically connected to the heating element, the temperature monitoring device and the liquid level monitoring device.

[0017] In summary, this application includes the following beneficial technical effects:

[0018] Through the coordinated use of heating units, cooling units, distribution components, and mixing components, the heating and cooling of ultrapure water are achieved, and the precise mixing of high-temperature ultrapure water, low-temperature ultrapure water, and room-temperature ultrapure water is controlled to obtain ultrapure water of the required temperature, thereby improving the accuracy of temperature regulation. Combined with real-time monitoring of temperature and liquid level, automatic control of ultrapure water temperature is achieved, reducing the energy consumption required for temperature regulation. Compared with the existing technology, it has the effects of high temperature regulation accuracy and low working energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic diagram of a three-dimensional structure from a first-view perspective of an embodiment of the application;

[0020] Figure 2 is a schematic diagram of a second perspective stereoscopic structure of an embodiment of the application;

[0021] Figure 3 It is a schematic diagram of the three-dimensional structure from a third perspective of an embodiment of the application.

[0022] Explanation of the reference numerals: 1. Shell; 2. Controller; 3. Normal temperature water tank; 4. Heating unit; 401. Insulated barrel; 402. Heater; 5. Cooling unit; 501. Insulated barrel; 502. Cooling water pipe; 6. Distribution assembly; 601. Four-way pipe one; 602. Solenoid valve; 7. Mixing flow assembly; 701. Four-way pipe two; 702. Flow control valve; 703. Spiral blade; 8. Water outlet pipe; 9. Water inlet pipe; 10. Temperature sensor; 11. Liquid level sensor. DETAILED DESCRIPTION

[0023] The following is combined with Figure 1-3 This application is described in further detail.

[0024] The present application embodiment discloses a water temperature regulating device for an ultrapure water machine. Figure 1-3 A water temperature regulating device for an ultrapure water machine comprises a housing 1, a normal temperature water tank 3 is installed inside the housing 1, a water inlet pipe 9 is installed at the upper end of the normal temperature water tank 3, the water inlet pipe 9 is connected with the ultrapure water outlet of the ultrapure water machine, ultrapure water is supplied to the normal temperature water tank 3 through the ultrapure water machine, a heating unit 4 and a cooling unit 5 are installed below the normal temperature water tank 3, the ultrapure water is heated and cooled by the heating unit 4 and the cooling unit 5 respectively, and two ultrapure waters of different temperatures are obtained, a distribution component 6 is installed between the bottom of the normal temperature water tank 3, and the distribution component Component 6 includes a four-way pipe 601 installed below the normal temperature water tank 3. A solenoid valve 602 is installed on one side of the four-way pipe 601 close to the heating unit 4 and the cooling unit 5, which is used to supply normal temperature ultrapure water to the heating unit 4 and the cooling unit 5. A mixing component 7 is installed at the lower end of the solenoid valve 602. The two ends of the mixing component 7 are respectively connected to the heating unit 4 and the cooling unit 5. High-temperature ultrapure water, low-temperature ultrapure water and normal temperature ultrapure water can be mixed in proportion as needed to obtain ultrapure water of appropriate temperature, which can reduce the energy consumption required for temperature regulation.

[0025] Reference Figure 3 The heating unit 4 includes a heat preservation barrel 401 for storing high-temperature ultrapure water. A heater 402 is installed inside the heat preservation barrel 401 to heat the ultrapure water entering the heat preservation barrel 401 through the heater 402.

[0026] Reference Figure 2 , including an insulated barrel 501 for storing low-temperature ultrapure water, a spiral cooling water pipe 502 is installed inside the insulated barrel 501, both ends of the cooling water pipe 502 pass through the insulated barrel 501 and the shell 1 and are connected to an external cooling water circulation device, and the ultrapure water entering the insulation barrel 401 is cooled by circulating cooling water through the cooling water pipe 502.

[0027] Reference Figure 3The temperature sensor 10 and the liquid level sensor 11 are installed on the normal temperature water tank 3, the heat preservation barrel 401 and the insulation barrel 501. The temperature is monitored in real time by the temperature sensor 10. When the temperature exceeds the threshold range, the cooling water pipe 502 and the heater 402 are controlled to adjust the temperature. The liquid level is monitored in real time by the liquid level sensor 11. When the liquid level is lower than the temperature threshold range, the corresponding solenoid valve 602 is controlled to operate to supply ultrapure water to the heat preservation barrel 401 or the insulation barrel 501. If the liquid level in the normal temperature water tank 3 is lower than the liquid level threshold range, the ultrapure water machine is controlled to operate to supply ultrapure water to the normal temperature water tank 3.

[0028] Reference Figure 1 An inspection door is installed on the front of the shell 1, and a controller 2 is also installed on the shell 1. The controller 2 is composed of components such as an operation panel, an STM32 series core board, a storage unit, and a power module. The solenoid valve 602, the heater 402, the temperature sensor 10, and the liquid level sensor 11 are all electrically connected to the controller 2.

[0029] Reference Figure 3 The mixing component 7 includes a four-way pipe 701 for collecting ultrapure water of various temperatures. The insulation barrel 401 and the heat-insulating barrel 501 are connected to the corresponding ports of the four-way pipe 601 and the four-way pipe 701 through pipelines respectively. The lower end of the four-way pipe 701 is connected to the water outlet pipe 8. The water outlet pipe 8 is installed with a spiral blade 703. The spiral blade 703 is used to form a spiral flow channel to accelerate the mixing of ultrapure water of different temperatures to form ultrapure water of the required temperature.

[0030] Reference Figure 2 Flow control valves 702 are installed on the three ends of the four-way pipe 701 away from the water outlet pipe 8. The flow control valves 702 are used to accurately control the flow ratio of ultrapure water of corresponding temperature, so as to accurately control the temperature of the mixed ultrapure water. The four-way pipe 1 601 is connected to the four-way pipe 2 701 through a connecting pipe.

[0031] The implementation principle of the water temperature regulating device of an ultrapure water machine in an embodiment of the present application is: first, the ultrapure water produced by the ultrapure water machine flows into the normal temperature water tank 3 through the water inlet pipe 9. The main function of the normal temperature water tank 3 is to store the ultrapure water produced by the ultrapure water machine and serve as the starting point for the subsequent heating and cooling processes.

[0032] The ultrapure water in the normal temperature water tank 3 can be divided into three parts as needed, one part flows into the heating unit 4 through the solenoid valve 602 of the distribution component 6, and the other part flows into the cooling unit 5. The heating unit 4 is provided with a heater 402, and the ultrapure water is heated by the heater 402 to become high-temperature ultrapure water, which is stored in the insulation barrel 401. The cooling unit 5 is provided with a spiral cooling water pipe 502, and both ends of the cooling water pipe 502 pass through the shell 1 and are connected to the external cooling water circulation device. The ultrapure water entering the cooling unit 5 is cooled by the circulating cooling water to become low-temperature ultrapure water, which is stored in the insulation barrel 501.

[0033] During the heating and cooling process, the temperature sensor 10 monitors the water temperature in the heating unit 4 and the cooling unit 5 in real time to ensure that the water temperature is within the set range. If the water temperature exceeds or falls below the set range, the controller 2 adjusts the working state of the heater 402 or the cooling water pipe 502 accordingly to keep the water temperature stable.

[0034] At the same time, the liquid level sensor 11 will monitor the liquid levels in the normal temperature water tank 3, the heating unit 4 and the cooling unit 5 in real time. When the liquid level is lower than the set threshold, the controller 2 will control the solenoid valve 602 of the distribution component 6 to work and add ultrapure water to the heating unit 4 or the cooling unit 5. If the liquid level of the normal temperature water tank 3 is also lower than the set threshold, the controller 2 will control the ultrapure water machine to work and add ultrapure water to the normal temperature water tank 3 through the water inlet pipe 9.

[0035] When the temperature of ultrapure water needs to be adjusted, the controller 2 will accurately control the flow ratio of ultrapure water flowing out of the heating unit 4, the cooling unit 5 and the normal temperature water tank 3 through the flow control valve 702 of the mixing component 7 according to the set temperature and target flow, so as to achieve the mixing of high-temperature ultrapure water with normal-temperature ultrapure water, the mixing of low-temperature ultrapure water with normal-temperature ultrapure water, and the mixing of high-temperature ultrapure water with low-temperature ultrapure water. After these ultrapure waters are mixed through the four-way pipe 701, they enter the water outlet pipe 8 and form a spiral flow channel under the action of the spiral blades 703, thereby accelerating the mixing of ultrapure waters of different temperatures, thereby obtaining ultrapure water of the required temperature.

[0036] In the whole process, the controller 2 plays a key role. It is not only responsible for controlling the working status of the heater 402, the cooling water pipe 502, the solenoid valve 602 and the flow control valve 702, but also responsible for receiving and processing the feedback information of the temperature sensor 10 and the liquid level sensor 11 to achieve precise control of the ultrapure water temperature.

[0037] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0038] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0039] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A water temperature regulating device for an ultrapure water machine, comprising A controller (2) for controlling the operation of the entire device; A normal temperature water tank (3) connected to the water outlet of the ultrapure water machine, wherein an ultrapure water supply pipeline is arranged at the bottom of the normal temperature water tank (3); A heating unit (4) and a cooling unit (5) are provided below the normal temperature water tank (3) for heating and cooling the ultrapure water to obtain high-temperature ultrapure water and low-temperature ultrapure water; The ultrapure water supply pipeline is in communication with the heating unit (4) and the cooling unit (5) and is used to provide ultrapure water at room temperature to the heating unit and the cooling unit; The invention also comprises a flow mixing component (7), which is connected to the heating unit (4), the cooling unit (5) and the ultrapure water supply pipeline and is used to mix high-temperature ultrapure water, low-temperature ultrapure water and room-temperature ultrapure water in a required proportion to obtain ultrapure water at a suitable temperature.

2. The water temperature regulating device of an ultrapure water machine according to claim 1, characterized in that: The heating unit (4) comprises a high-temperature storage container, wherein a heating element is provided inside the high-temperature storage container for heating the ultrapure water entering the container.

3. The water temperature regulating device of an ultrapure water machine according to claim 2, characterized in that: The cooling unit (5) comprises a low-temperature storage container, wherein a cooling pipe is provided inside the high-temperature storage container, both ends of the pipe pass through the container and are connected to an external cooling water circulation device, and the ultrapure water entering the container is cooled by circulating cooling water.

4. The water temperature regulating device of an ultrapure water machine according to claim 3, characterized in that: The normal temperature water tank (3), the high temperature storage container and the low temperature storage container are all provided with a temperature monitoring device and a liquid level monitoring device for monitoring the temperature and liquid level of the ultrapure water and controlling the operation of the heating element or the cooling pipeline.

5. The water temperature regulating device of an ultrapure water machine according to claim 4, characterized in that: The flow mixing component (7) comprises a collecting container, the lower end of which is connected to a spiral flow channel for accelerating the mixing of ultrapure water at different temperatures, and the connecting ends of the collecting container, the heating unit (4), the cooling unit (5), and the ultrapure water supply pipeline are all provided with spiral blades (703) for accurately controlling the flow ratio of ultrapure water at corresponding temperatures, thereby realizing accurate control of the temperature of the ultrapure water after mixing.

6. The water temperature regulating device of an ultrapure water machine according to claim 5, characterized in that: The controller (2) is electrically connected to the heating element, the temperature monitoring device and the liquid level monitoring device.

Citation Information

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