Angle-adjustable guniting supporting machine for mining production

By designing an adjustable angle shot support machine, the angle of the nozzle is adjusted by using hydraulic cylinders and gear systems to solve the problem of fixed angle of the existing shot support machine due to the existing shot support machine, achieving a more uniform and compact shot effect, meeting the needs of multiple shot positions and reducing production costs.

CN222558557UActive Publication Date: 2025-03-04HEILONGJIANG UNIVERSITY OF SCIENCE AND TECHNOLOGY
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Patent Information

Application Number
CN202421527323.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-03-04
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

Since the angle of the existing spray support machines is fixed, the spray concentration at a certain place is too high, which wastes slurry and increases production costs, and cannot meet the needs of multiple spray positions.

Method used

An angle-adjustable spraying support machine is designed. The rack and driven gear are driven forward and reversely by the hydraulic cylinder, and the connecting frame is used to drive the nozzle to rotate upward or downward, adjust the angle of the nozzle, thereby improving the uniformity and compactness of the spraying.

Benefits of technology

This design can effectively adjust the angle of the nozzle, improve the uniformity and compactness of the spray, meet different spray position needs, reduce slurry waste, and reduce production costs.

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Abstract

The angle-adjustable guniting supporting machine for mining production comprises a bottom plate, the left side of the upper surface of the bottom plate is fixedly connected with an electrical control box, the right side of the upper surface of the bottom plate is in bolt connection with a supporting seat, and a storage tank is installed on the portion, between the electrical control box and the supporting seat, of the upper surface of the bottom plate through bolts; rolling wheels are installed at the four corners of the lower surface of the bottom plate, a motor is connected to the middle position of the lower surface of the bottom plate through bolts, a suction pump is installed on the upper surface of the bottom plate, and a spray head is arranged above the right side of the supporting seat. And a hydraulic cylinder is mounted in the supporting seat. According to the angle-adjustable guniting supporting machine for mining production, the hydraulic cylinder drives the rack to move upwards or downwards, so that the rack drives the meshed driven gear to rotate forwards and backwards, the connecting frame is used for driving the spray head to rotate upwards or downwards, then the angle of the spray head can be adjusted, the guniting uniformity and compactness are improved, and different guniting positions are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of mining production, in particular to an angle-adjustable shotcrete support machine for mining production. Background Art

[0002] Mining production is a complex process covering multiple links and technologies, involving multiple stages such as exploration, development, and processing of mineral resources. In the mining production process, shotcrete support machines are needed to prevent ore and soil from falling off the inner wall of the tunnel and to prevent landslides and collapses.

[0003] For example, in the concrete shotcrete machine with publication number CN218862626U, concrete can be placed inside the screen frame. Once the driving motor is started, the turntable can be driven to rotate. The rotation of the turntable can drive the connecting rod and the screen frame to move. Under the elastic force of the gas spring, the continuously rotating turntable can shake the screen frame up and down, sifting the fine concrete into the inside of the feed chamber and blocking the stones in the concrete so that subsequent users can clean up large impurities such as stones. The second start of the driving motor can drive the mixing frame to rotate, and the scraper on the mixing frame moves. The concrete on the inner wall of the sticky processing box is scraped off by rotating to reduce the concrete from sticking into blocks for a long time. Subsequently, the concrete is sucked out by the material pump in the discharging mechanism and sprayed out through the spraying pipe. Under the action of the feeding pipe, the concrete is transported through the feeding pipe and the hose. In order to reduce the excessive shaking of the spraying machine during operation, the inner thread groove of the thread groove plate allows the user to rotate the threaded rod downward, and the positioning plate is used for positioning and anti-slip. The vibration damage to the ground caused by the operation of the spraying machine is reduced by the setting of the shock-absorbing pad.

[0004] When the above technical solution is in use, concrete is sprayed out through a spray pipe to achieve spraying work on the wall. However, since the angle of the spray pipe is fixed, it is easy for the spraying concentration to be too high at a certain point, resulting in waste of slurry, thereby increasing production costs, and at the same time failing to meet the spraying needs of multiple spraying positions.

[0005] Therefore, we proposed an angle-adjustable shotcrete support machine for mining production that can solve the above problems well. Utility Model Content

[0006] The purpose of the utility model is to provide an angle-adjustable shotcrete support machine for mining production, so as to solve the problem raised in the above-mentioned background technology that the angle of the shotcrete pipe is fixed, which easily leads to excessive shotcrete concentration at a certain place and causes waste of slurry, thereby increasing production costs, and at the same time cannot meet the shotcrete needs of various shotcrete positions.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an angle-adjustable shotcrete support machine for mining production, comprising a base plate, an electrical control box is fixedly connected to the left side of the upper surface of the base plate, a support seat is bolted to the right side of the upper surface of the base plate, and a storage tank is bolted to the upper surface of the base plate between the electrical control box and the support seat;

[0008] Rollers are installed at the four corners of the lower surface of the bottom plate, and a motor is bolted to the middle of the lower surface of the bottom plate. A suction pump is installed on the upper surface of the bottom plate, and a nozzle is arranged above the right side of the support seat.

[0009] It also includes: a hydraulic cylinder is installed inside the support seat, and the output end of the hydraulic cylinder is fixedly connected to a rack, and the support seat is located on the right side of the rack and is connected to a driven gear through an axis, and the shaft end of the driven gear is sleeved and fixed with a connecting frame;

[0010] The right side of the connection frame is connected to the left end of the nozzle by bolts, and both ends of the suction pump are fixedly connected to the lower right side of the storage tank and the nozzle by hoses. A funnel is bolted to the top of the storage tank, and a screen is arranged inside the funnel;

[0011] The internal bearing of the material storage tank is connected with a stirring rod, and the bottom of the stirring rod penetrates the interior of the material storage tank and the bottom plate, and the bottom of the stirring rod is fixedly connected to the output end of the motor.

[0012] Preferably, the rack is slidably arranged inside the support seat, and the rack is meshingly connected to the driven gear, and the connection frame is slidably connected to the support seat.

[0013] Preferably, the top of the stirring rod extends into the interior of the funnel, and the outer sides of the stirring rod are fixedly connected with scrapers, and the outer sides of the two scrapers are in contact with the inner wall of the storage tank.

[0014] Preferably, sliders are bolted on the left and right sides of the screen, slide grooves are opened on the left and right sides of the inner wall of the funnel, a return spring is installed between the top of the slider and the inner wall of the slide groove, vibration blocks are fixedly connected on the left and right sides of the bottom of the screen, a movable plate is fixed on the top of the stirring rod, and fitting blocks are fixed on the left and right sides of the upper surface of the movable plate.

[0015] Preferably, the top of the movable plate is arranged in an arc shape.

[0016] Preferably, the slider is slidably arranged on the inner wall of the slide groove, and the slider and the slide groove are both arranged in a "T" shape.

[0017] Preferably, the positions of the fitting block and the vibration block correspond to each other, and the fitting block and the end of the vibration block fit each other.

[0018] Compared with the prior art, the beneficial effects of the utility model are: the angle-adjustable shotcrete support machine for mining production adopts a new structural design, and its specific contents are as follows:

[0019] (1) The hydraulic cylinder drives the rack to move upward or downward, so that the rack drives the meshing driven gear to rotate forward and reverse, and the connection frame drives the nozzle to rotate upward or downward, thereby adjusting the angle of the nozzle, improving the uniformity and density of the spraying, and meeting different spraying positions;

[0020] Furthermore, the concrete in the storage tank can be transported to the nozzle through a suction pump and a hose, and then sprayed out through the nozzle;

[0021] (2) The screen can be used to screen out large impurities such as stones in the concrete. At the same time, the motor drives the stirring rod to rotate, so that the movable plate drives the fitting block to rotate, which can squeeze the vibrating block and cause it to move upward. At the same time, the slider slides upward in the slide groove and drives the screen to move upward. When the fitting block no longer squeezes the vibrating block, the screen is reset downward under the elastic force of the slider and the reset spring, and the above operation is repeated, so that the screen moves back and forth up and down and generates vibration, which can speed up the screening speed of the concrete and prevent the screen from being blocked;

[0022] (3) The motor drives the stirring rod to rotate, thereby stirring the concrete in the storage tank to prevent it from sticking together due to long-term storage;

[0023] Furthermore, when the stirring rod rotates, it can drive the two scrapers to move along the inner wall of the storage tank, thereby scraping off the residual concrete on the inner wall of the storage tank, making it easier to clean the storage tank later. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0026] Figure 3 This is a schematic diagram of the structure of the connection frame and the nozzle rotating downwards according to the utility model;

[0027] Figure 4 This is a schematic diagram of the scraper structure from a top view of the utility model;

[0028] Figure 5 This is a schematic diagram of the three-dimensional structure of the rack and driven gear of the utility model;

[0029] Figure 6 This is a schematic diagram of the three-dimensional structure of the screen, movable plate and fitting block of the utility model;

[0030] Figure 7 For this utility model Figure 1 Enlarged structural diagram at A in the middle.

[0031] In the figure: 1. bottom plate; 2. electrical control box; 3. storage tank; 4. support seat; 5. suction pump; 6. funnel; 7. connecting frame; 8. driven gear; 9. hose; 10. stirring rod; 11. scraper; 12. screen; 13. movable plate; 14. fitting block; 15. slider; 16. return spring; 17. slide; 18. vibration block; 19. rack. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] See also Figure 1-Figure 7 , the utility model provides the following technical solutions: an angle-adjustable shotcrete support machine for mining production;

[0034] Embodiment 1: In order to solve the problem that the angle of the spraying pipe is fixed in the prior art, which easily leads to excessive concentration of the spraying at a certain point, resulting in waste of slurry, thereby increasing production costs, and failing to meet the spraying requirements of multiple spraying positions, the following solution is disclosed, with specific reference to Figure 1-Figure 3 and Figure 5 As shown, it includes a base plate 1, an electrical control box 2 is fixedly connected to the left side of the upper surface of the base plate 1, and a support seat 4 is bolted to the right side of the upper surface of the base plate 1, and a storage tank 3 is bolted to the upper surface of the base plate 1 between the electrical control box 2 and the support seat 4;

[0035] Rollers are installed at the four corners of the lower surface of the bottom plate 1, and a motor is bolted to the middle position of the lower surface of the bottom plate 1. A suction pump 5 is installed on the upper surface of the bottom plate 1, and a nozzle is arranged above the right side of the support seat 4.

[0036] It also includes: a hydraulic cylinder is installed inside the support seat 4, and the output end of the hydraulic cylinder is fixedly connected to a rack 19, the support seat 4 is located on the right side of the rack 19 and is connected to a driven gear 8 through an axis rotation, and the shaft end of the driven gear 8 is sleeved and fixed with a connecting frame 7, the rack 19 is slidably set inside the support seat 4, and the rack 19 and the driven gear 8 are meshingly connected, and the connecting frame 7 and the support seat 4 are slidingly connected; the right side of the connecting frame 7 is connected to the left end of the nozzle by bolts, and both ends of the suction pump 5 are fixedly connected to the lower right side of the storage tank 3 and the nozzle through a hose 9, a funnel 6 is bolted to the top of the storage tank 3, and a screen 12 is arranged inside the funnel 6.

[0037] When in use, the construction personnel push the device so that the device moves to the designated position under the action of the roller, and then start the suction pump 5. The suction pump 5 transports the concrete in the storage tank 3 to the nozzle through the hose 9, and then sprays the concrete at the designated position through the nozzle. Then the hydraulic cylinder is started, and the hydraulic cylinder drives the rack 19 to move upward or downward, so that the rack 19 drives the meshing driven gear 8 to rotate forward and reverse, and uses the connecting frame 7 to drive the nozzle to rotate upward or downward, so as to adjust the angle of the nozzle, improve the uniformity and density of the spraying, and meet different spraying positions.

[0038] Embodiment 2: Different from Embodiment 1, this embodiment uses the screen 12 to move up and down and generate vibration, thereby accelerating the screening speed of concrete and preventing the screen 12 from being blocked. For details, refer to Figure 1 , Figure 2 , Figure 6 and Figure 7 As shown, sliders 15 are bolted to the left and right sides of the screen 12, and slide grooves 17 are provided on the left and right sides of the inner wall of the funnel 6. A return spring 16 is installed between the top of the slider 15 and the inner wall of the slide groove 17. The slider 15 is slidably arranged on the inner wall of the slide groove 17, and the slider 15 and the slide groove 17 are both arranged in a "T" shape. Vibration blocks 18 are fixedly connected to the left and right sides of the bottom of the screen 12, and a movable plate 13 is fixed to the top of the stirring rod 10. The top of the movable plate 13 is arranged in an arc shape. Fitting blocks 14 are fixed to the left and right sides of the upper surface of the movable plate 13. The fitting blocks 14 correspond to the positions of the vibration blocks 18, and the fitting blocks 14 fit the ends of the vibration blocks 18.

[0039] The screen 12 can be used to screen out large impurities such as stones in the concrete to prevent the large impurities such as stones in the concrete from clogging the hose 9, and then the motor is used to drive the stirring rod 10 to rotate, so that the movable plate 13 drives the fitting block 14 to rotate, which can squeeze the vibration block 18 and cause it to move upward. At the same time, the slider 15 slides upward in the slide groove 17 and drives the screen 12 to move upward. When the fitting block 14 no longer squeezes the vibration block 18, the screen 12 is reset downward under the elastic force of the slider 15 and the reset spring 16, and the above operation is repeated, so that the screen 12 moves back and forth up and down and vibrates, which can speed up the screening speed of the concrete and prevent the screen 12 from being blocked. The screen 12 can be removed with tools later and the large impurities such as stones on it can be cleaned up.

[0040] Embodiment 3: Different from Embodiment 2, this embodiment utilizes a scraper 11 to rotate along the inner wall of the storage tank 3 to scrape off the concrete remaining on the inner wall of the storage tank 3. For details, refer to Figure 1 , Figure 2 and Figure 4 As shown, the internal bearing of the storage tank 3 is connected to a stirring rod 10, and the bottom of the stirring rod 10 passes through the interior of the storage tank 3 and the bottom plate 1, and the bottom of the stirring rod 10 is fixedly connected to the output end of the motor, the top of the stirring rod 10 extends into the interior of the funnel 6, and the outer side of the stirring rod 10 is fixedly connected to a scraper 11, and the outer sides of the two scrapers 11 are in contact with the inner wall of the storage tank 3;

[0041] Put concrete into the funnel 6, screen the concrete through the screen 12 in the funnel 6, and then the screened concrete enters the storage tank 3. At this time, start the motor, and the motor drives the stirring rod 10 to rotate, so that the concrete in the storage tank 3 can be stirred to prevent it from sticking into blocks due to long-term storage. At the same time, the stirring rod 10 drives the two scrapers 11 to move along the inner wall of the storage tank 3, so as to scrape off the residual concrete on the inner wall of the storage tank 3, so as to facilitate the subsequent cleaning of the storage tank 3.

[0042] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An angle-adjustable shotcrete support machine for mining production, comprising a base plate (1), an electrical control box (2) being fixedly connected to the left side of the upper surface of the base plate (1), a support seat (4) being bolted to the right side of the upper surface of the base plate (1), and a storage tank (3) being bolted to the upper surface of the base plate (1) between the electrical control box (2) and the support seat (4); Rollers are installed at the four corners of the lower surface of the bottom plate (1), and a motor is bolted to the middle of the lower surface of the bottom plate (1). A suction pump (5) is installed on the upper surface of the bottom plate (1), and a nozzle is arranged above the right side of the support seat (4); It is characterized in that Also includes: A hydraulic cylinder is installed inside the support seat (4), and the output end of the hydraulic cylinder is fixedly connected to a rack (19); a driven gear (8) is rotatably connected to the right side of the rack (19) inside the support seat (4), and a connecting frame (7) is sleeved and fixed on the shaft end of the driven gear (8); The right side of the connection frame (7) is connected to the left end of the nozzle by bolts, and both ends of the suction pump (5) are fixedly connected to the lower right side of the storage tank (3) and the nozzle by hoses (9). A funnel (6) is bolted to the top of the storage tank (3), and a screen (12) is provided inside the funnel (6); The internal bearing of the storage tank (3) is connected to a stirring rod (10), and the bottom of the stirring rod (10) passes through the interior of the storage tank (3) and the bottom plate (1), and the bottom of the stirring rod (10) is fixedly connected to the output end of the motor.

2. The angle-adjustable shotcrete support machine for mining production according to claim 1, characterized in that: The rack (19) is slidably arranged inside the support seat (4), and the rack (19) and the driven gear (8) are meshingly connected, and the connection frame (7) and the support seat (4) are slidably connected.

3. The angle-adjustable shotcrete support machine for mining production according to claim 1, characterized in that: The top of the stirring rod (10) extends into the interior of the funnel (6), and the outer sides of the stirring rod (10) are fixedly connected with scrapers (11), and the outer sides of the two scrapers (11) are in contact with the inner wall of the storage tank (3).

4. The angle-adjustable shotcrete support machine for mining production according to claim 1, characterized in that: The left and right sides of the screen (12) are both bolted with sliders (15), the left and right sides of the inner wall of the funnel (6) are both provided with slide grooves (17), a return spring (16) is installed between the top of the slider (15) and the inner wall of the slide groove (17), the left and right sides of the bottom of the screen (12) are both fixedly connected with vibration blocks (18), the top of the stirring rod (10) is fixed with a movable plate (13), and the left and right sides of the upper surface of the movable plate (13) are both fixed with fitting blocks (14).

5. The angle-adjustable shotcrete support machine for mining production according to claim 4, characterized in that: The top of the movable plate (13) is arranged in an arc shape.

6. The angle-adjustable shotcrete support machine for mining production according to claim 4, characterized in that: The slider (15) is slidably arranged on the inner wall of the slide groove (17), and the slider (15) and the slide groove (17) are both arranged in a "T" shape.

7. The angle-adjustable shotcrete support machine for mining production according to claim 4, characterized in that: The positions of the fitting block (14) and the vibration block (18) correspond to each other, and the ends of the fitting block (14) and the vibration block (18) fit together.

Citation Information

Patent Citations

  • Concrete spraying machine

    CN218862626U