Multi-speed-change precision planetary reducer

By setting up auxiliary devices and lubrication devices in the planetary reducer, the problems of insufficient speed reduction effect and difficult heat dissipation and lubrication are solved, and higher speed change accuracy and long life of gear components are achieved.

CN222559150UActive Publication Date: 2025-03-04JIANGSU ZHIYUAN JINGGONG TECH CO LTD
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Patent Information

Application Number
CN202421550008.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-03-04
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing planetary reducers have insufficient speed reduction effect, the speed change accuracy is affected, and it is difficult to dissipate heat and lubricate internal parts, resulting in increased friction force of gear parts and metal debris, which can easily lead to gear damage.

Method used

A multi-stage variable speed precision planetary reducer is designed, and auxiliary devices and lubrication devices are provided. The auxiliary device drives the fan blades to rotate through the rotating bevel gear set, achieving multi-stage speed change and dissipating heat; the lubricating device filters metal debris and impurities in the lubricating liquid through the filter press layer, ensuring convenient lubrication of the gear components.

Benefits of technology

It improves the speed change accuracy of the planetary reducer and the service life of gear components. Through effective heat dissipation and lubrication, the service life of gear components is extended and the use effect of lubricating fluid is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-speed-change precision planetary reducer, which relates to the related field of precision planetary reducers and comprises a main body, a transmission shaft is rotatably mounted at the front end of the main body, an auxiliary device is arranged on the right side in the main body, and fan blades are driven to rotate through a rotating bevel gear set. In this way, multi-stage speed change can be carried out on the rotating speed of the input shaft through rotation driving of the sun gear and the bevel gear set, heat dissipation is carried out on internal parts through rotating fan blades, and then the speed change accuracy of the device is improved; the lubricating device is arranged at the rear end of the top of the main body, metal chippings or impurities in lubricating liquid are filtered through the filter pressing layer, in this way, gear parts in the main body can be conveniently and rapidly lubricated, the dripping lubricating liquid can take away the metal chippings between the gear parts, and the lubricating effect is improved. And when the device recovers the lubricating liquid, metal chippings or impurities in the lubricating liquid can be filtered out, and bubbles contained in the lubricating liquid can be broken.
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Description

Technical Field

[0001] The utility model relates to the relevant field of precision planetary reducers, in particular to a multi-stage variable speed precision planetary reducer. Background Art

[0002] In the reducer family, planetary reducers are widely used in various applications such as CNC machine tools, cutting and welding equipment, marine machinery, construction machinery, robots, medical equipment, etc. due to their many advantages such as small size, high transmission efficiency, wide reduction range and high precision.

[0003] In the prior art, the deceleration effect of the planetary reducer is relatively insufficient, which affects the speed change accuracy of the deceleration mechanism, and it is difficult to dissipate heat from the internal components of the planetary reducer; and in the prior art, it is difficult to lubricate the internal gear components of the planetary reducer, which leads to increased friction during operation of the gear components, and metal debris is generated during operation of the gear components. If not cleaned, it is easy to cause damage to the gear components. Utility Model Content

[0004] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a multi-stage variable speed precision planetary reducer.

[0005] The utility model is achieved by constructing a multi-stage speed-changing precision planetary reducer, which includes a main body, a transmission shaft is rotatably installed at the front end of the main body; an auxiliary device, an auxiliary device is arranged on the right side of the main body; a lubricating device, a lubricating device is arranged on the top rear end of the main body; the auxiliary device includes: a sun gear, the transmission shaft is plug-connected with the center of the rear end of the sun gear; a planetary gear, the tooth groove at the right end of the outer side of the sun gear is meshed and connected with the planetary gear; an inner gear ring, the planetary gear is meshed and connected with the tooth groove on the inner side of the inner gear ring; a partition, a partition is arranged at the front end of the right side of the main body; a bevel gear set, a bevel gear set is rotatably installed on the top of the partition, and the center of the bevel gear at the rear end of the bevel gear set is plug-connected with the transmission shaft; a fan blade, the center of the bevel gear at the bottom end of the bevel gear set is connected to the top bolt of the fan blade through a connecting rod; a dustproof net, the dustproof net is fixed to the groove at the front end of the top of the main body by screws.

[0006] Preferably, the lubrication device comprises: a liquid storage box, which is arranged at the rear end of the top of the main body; and a liquid pump, the left side of the liquid storage box is connected to the rear end port pipeline of the liquid pump installed on the left side of the liquid storage box through a conduit.

[0007] Preferably, the lubrication device further comprises: a booster pump, on which the booster pump is boltedly mounted on the rear end surface of the liquid storage box; and a filter tank, on which the filter tank is mounted on the front end port pipeline of the liquid suction pump.

[0008] Preferably, the lubrication device further comprises: an atomizing nozzle, the top sleeve ring in the main body is provided with the atomizing nozzle, the top port of the booster pump is connected to the atomizing nozzle pipeline through a conduit; and a filter press layer, the front end of the inner wall of the filter tank is provided with a filter press layer.

[0009] Preferably, the lubrication device further comprises: a bubble breaking layer, on which the rear end of the inner wall of the filter press layer is fixedly mounted; a liquid collecting tray, on which the bottom bolts in the main body are bolted, and the top of the liquid collecting tray is in contact with the conduit mounted on the front end of the filter tank.

[0010] Preferably, the inner groove of the liquid collecting tray is sprayed with an anti-stick coating.

[0011] Preferably, the angle between the atomizing nozzle installed at the bottom end of the outer side surface of the atomizing nozzle and the top of the main body is thirty-five degrees.

[0012] The utility model has the following advantages: The utility model provides a multi-stage variable speed precision planetary reducer through improvement, which has the following improvements compared with the same type of equipment:

[0013] The utility model discloses a multi-stage speed-changing precision planetary reducer, in which an auxiliary device is arranged on the right side of the main body, and the fan blades are driven to rotate by a rotating bevel gear set, so that the rotation speed of the input shaft can be driven to change to multiple stages through the rotation of the sun gear and the bevel gear set, and the internal components are cooled by the rotating fan blades, thereby improving the accuracy of the device when changing speed.

[0014] The utility model discloses a multi-stage variable speed precision planetary reducer, which is provided with a lubrication device at the top rear end of the main body, and filters the metal debris or impurities in the lubricating liquid through the filter press layer, so as to facilitate the lubrication of the gear parts inside the main body, and the dripping lubricating liquid can take away the metal debris between the gear parts, effectively prolonging the service life of the gear parts, and the device can filter out the metal debris or impurities in the lubricating liquid when recycling the lubricating liquid, and can break the bubbles contained in the lubricating liquid, so as to ensure the use effect of the lubricating liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the auxiliary device structure of the utility model;

[0017] Figure 3 It is a partial three-dimensional structural schematic diagram of the lubrication device of the utility model;

[0018] Figure 4 It is a three-dimensional structural schematic diagram of the filter tank and atomizing nozzle of the utility model;

[0019] Figure 5 It is a right view structural schematic diagram of the filter tank of the utility model.

[0020] Among them: main body-1, transmission shaft-2, auxiliary device-3, lubrication device-4, sun gear-31, planetary gear-32, inner ring gear-33, partition-34, bevel gear set-35, fan blades-36, dustproof net-37, liquid storage box-41, liquid suction pump-42, booster pump-43, filter tank-44, atomizing nozzle-45, filter pressure layer-46, bubble breaking layer-47, liquid collecting tray-48. DETAILED DESCRIPTION

[0021] The following is combined with Figures 1 to 5 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0022] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0024] Embodiment 1:

[0025] See also Figure 1 to Figure 5 The utility model discloses a multi-stage variable speed precision planetary reducer, comprising a main body 1, and a transmission shaft 2 is rotatably mounted at the front end of the main body 1.

[0026] An auxiliary device 3 is provided on the right side of the main body 1, and a lubricating device 4 is provided on the top rear end of the main body 1. The auxiliary device 3 includes a transmission shaft 2 plugged and connected with the center of the rear end of the sun gear 31. The rotating transmission shaft 2 drives the sun gear 31 and the bevel gear set 35 to rotate. The tooth groove at the right end of the outer side of the sun gear 31 is meshed and connected with the planetary gear 32. The planetary gear 32 is meshed and connected with the tooth groove on the inner side of the inner gear ring 33. The planetary gear 32 rotates and displaces on the inner gear ring 33.

[0027] A partition 34 is provided at the front right side of the main body 1, and a bevel gear set 35 is rotatably installed on the top of the partition 34. An electromagnetic clutch and an end shaft body are provided at the front end of the transmission shaft 2, and the shaft body is plugged and fixed to the center of the bevel gear at the rear end of the bevel gear set 35. The center of the bevel gear at the bottom end of the bevel gear set 35 is connected to the top bolt of the fan blade 36 through a connecting rod. The rotating bevel gear set 35 drives the fan blade 36 to rotate through the connecting rod, and a dustproof net 37 is fixed to the front end slot on the top of the main body 1 by screws.

[0028] The working principle of a multi-stage variable speed precision planetary reducer based on Example 1 is:

[0029] First, when using this device, first place the device in the working area, and then connect the device to an external power source to provide the device with the power required for operation;

[0030] Second, when performing multi-speed shifting, the rotating transmission shaft 2 drives the sun gear 31 and the bevel gear set 35 to rotate, and the sun gear 31 drives the planetary gear 32 to rotate and displace on the inner gear ring 33;

[0031] Third, the rotating bevel gear set 35 drives the fan blade 36 to rotate through the connecting rod, and the airflow generated by the fan blade 36 takes out the heat generated by the internal components, thereby dissipating the heat of the internal components;

[0032] Fourth, the high-speed rotation of the input shaft is converted to the low-speed rotation of the transmission shaft 2. Here, the high-speed rotation input at the rear end of the transmission shaft 2 drives the planetary gear 32 to run through the sun gear 31. At this time, the high-speed rotation force consumes energy in the operation of the planetary gear 32 and the speed decreases. Then, the clutch at the end of the transmission shaft 2 is energized to generate magnetism and adsorbs the shaft body at its end that is plugged and fixed at the center of the bevel gear set 35 and rotates accordingly, thereby causing the bevel gear set 35 and the fan blades 36 to follow the rotation. Due to the resistance of the bevel gear set 35 and the fan blades 36 during operation, the input high-speed rotation energy is consumed again, thereby reducing the input high-speed rotation and outputting a low-speed rotation. Multiple sets of transmission parts are used to achieve multiple resistances to the output torque, thereby achieving multi-stage speed change, and the internal components are dissipated by the rotating fan blades 36, thereby improving the accuracy of the device during speed change.

[0033] Embodiment 2:

[0034] See also Figure 1 to Figure 5 , a multi-stage variable speed precision planetary reducer of the utility model, compared with the first embodiment, this embodiment also includes: the lubricating device 4 includes a liquid storage box 41 arranged at the top rear end of the main body 1, the liquid storage box 41 provides a platform for installing other components, the left side of the liquid storage box 41 is connected to the rear end port pipeline of the liquid pump 42 installed on the left side of the liquid storage box 41 through a conduit, the liquid pump 42 extracts the accumulated lubricating liquid through the conduit, a booster pump 43 is bolted to the rear end surface of the liquid storage box 41, a filter tank 44 is installed on the front end port pipeline of the liquid pump 42, and an atomizing nozzle 45 is installed on the top ring inside the main body 1;

[0035] The top port of the boost pump 43 is connected to the atomizing nozzle 45 pipeline through a conduit. The boost pump 43 extracts the lubricating fluid inside the liquid storage box 41 and pumps it into the atomizing nozzle 45. A filter press layer 46 is provided at the front end of the inner wall of the filter tank 44, and a bubble breaking layer 47 is fixedly installed at the rear end of the inner wall of the filter press layer 46. A liquid collecting tray 48 is bolted to the bottom of the main body 1, and the top of the liquid collecting tray 48 is in contact with the conduit installed at the front end of the filter tank 44. The inner groove of the liquid collecting tray 48 is sprayed with an anti-stick coating, which helps to reduce the situation where impurities or metal debris in the lubricating fluid stick to the inner groove of the liquid collecting tray 48. The angle between the atomizing nozzle installed at the bottom end of the outer side of the atomizing nozzle 45 and the top of the main body 1 is thirty-five degrees, so that the atomized lubricating fluid can lubricate the appropriate position of the gear component.

[0036] In this embodiment:

[0037] First, when lubricating the internal gear components of the main body 1, the control terminal controls the start of the liquid pump 42 and the booster pump 43, and the booster pump 43 extracts the lubricating liquid in the liquid storage box 41 and pumps it into the atomizing nozzle 45;

[0038] Second, the lubricating liquid is sprayed out through the atomizing nozzle on the atomizing nozzle 45, and the sprayed lubricating liquid falls on the gear components inside the main body 1 for lubrication, and the dripping lubricating liquid will take away the metal debris generated by the friction between the gear components;

[0039] Third, the dripping lubricating liquid is collected at the front end of the inner groove of the liquid collecting plate 48, and the liquid pump 42 extracts the collected lubricating liquid through the conduit. At this time, the filter press layer 46 will filter out the metal debris or impurities in the lubricating liquid;

[0040] Fourth, the bubbles generated in the lubricating fluid are broken through the bubble breaking layer 47, which facilitates the convenient lubrication of the gear components inside the main body 1, and the dripping lubricating fluid can take away the metal debris between the gear components, effectively extending the service life of the gear components. When the device recovers the lubricating fluid, it will filter out the metal debris or impurities in the lubricating fluid and break the bubbles contained in the lubricating fluid to ensure the use effect of the lubricating fluid.

[0041] The utility model provides a multi-stage speed-changing precision planetary reducer through improvement, wherein an auxiliary device 3 is arranged on the right side inside the main body 1, and the fan blades 36 are driven to rotate by the rotating bevel gear set 35, so that the rotation speed of the input shaft can be driven to change to multiple stages through the rotation of the sun gear 31 and the bevel gear set 35, and the internal parts are dissipated by the rotating fan blades 36, thereby improving the accuracy of the device when changing speed; a lubrication device 4 is arranged at the top rear end of the main body 1, and the metal debris or impurities inside the lubricating fluid are filtered through the filter press layer 46, so that it is convenient to lubricate the gear parts inside the main body 1, and the dripping lubricating fluid can take away the metal debris between the gear parts, effectively extending the service life of the gear parts, and the device will filter out the metal debris or impurities inside the lubricating fluid when recycling the lubricating fluid, and will break the bubbles contained in the lubricating fluid to ensure the use effect of the lubricating fluid.

[0042] The above shows and describes the basic principle, main features and advantages of the utility model, and the standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0043] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A multi-stage variable speed precision planetary reducer, comprising a main body (1), a transmission shaft (2) being rotatably mounted at the front end of the main body (1); Features: It also includes an auxiliary device (3), the auxiliary device (3) being arranged on the right side of the main body (1); a lubricating device (4), the lubricating device (4) being arranged on the top rear end of the main body (1); The auxiliary device (3) comprises: a sun gear (31), wherein the transmission shaft (2) is plug-connected with the sun gear (31) at the center of the rear end; a planetary gear (32), wherein the tooth groove at the right end of the outer side surface of the sun gear (31) is meshed with the planetary gear (32); an inner gear ring (33), wherein the planetary gear (32) is meshed with the tooth groove at the inner side surface of the inner gear ring (33); a partition plate (34), wherein a partition plate (34) is provided at the front right side of the main body (1); a bevel gear set (35), wherein a bevel gear set (35) is rotatably mounted on the top of the partition plate (34), and the bevel gear set (35) at the center of the rear end of the bevel gear set (35) is plug-connected with the transmission shaft (2); a fan blade (36), wherein the bevel gear set (35) at the center of the bottom end is bolted to the top of the fan blade (36) via a connecting rod; and a dust screen (37), wherein the dust screen (37) is fixed to the front end of the top of the main body (1) via a screw.

2. According to claim 1, a multi-stage variable speed precision planetary reducer is characterized in that: The lubricating device (4) comprises: a liquid storage box (41), the liquid storage box (41) being arranged at the top rear end of the main body (1); and a liquid pump (42), the left side of the liquid storage box (41) being connected to a rear end port pipeline of the liquid pump (42) installed on the left side of the liquid storage box (41) via a conduit.

3. According to claim 2, a multi-stage variable speed precision planetary reducer is characterized in that: The lubricating device (4) further comprises: a booster pump (43), the booster pump (43) being boltedly mounted on the rear end surface of the liquid storage box (41); and a filter tank (44), the filter tank (44) being mounted on the front end port pipeline of the liquid pump (42).

4. According to claim 3, a multi-stage variable speed precision planetary reducer is characterized in that: The lubricating device (4) further comprises: an atomizing nozzle (45), the atomizing nozzle (45) being installed in the top sleeve ring inside the main body (1), the top port of the booster pump (43) being connected to the atomizing nozzle (45) pipeline via a conduit; and a filter press layer (46), the filter press layer (46) being arranged at the front end of the inner wall of the filter tank (44).

5. According to claim 4, a multi-stage variable speed precision planetary reducer is characterized in that: The lubricating device (4) further comprises: a bubble breaking layer (47), the bubble breaking layer (47) being fixedly mounted on the rear end of the inner wall of the filter press layer (46); and a liquid collecting tray (48), the liquid collecting tray (48) being boltedly mounted on the bottom of the main body (1), and the top of the liquid collecting tray (48) is in contact with a conduit mounted on the front end of the filter tank (44).

6. The multi-stage variable speed precision planetary reducer according to claim 5, characterized in that: The inner grooves of the liquid collecting tray (48) are all sprayed with an anti-stick coating.

7. The multi-stage variable speed precision planetary reducer according to claim 6, characterized in that: The angle between the atomizing nozzle installed at the bottom end of the outer side surface of the atomizing nozzle (45) and the inner top of the main body (1) is thirty-five degrees.