Tea dryer

By designing a tea dryer with mesh cylinder structure and airflow heating system, the problem of tea damage during drying is solved, and efficient drying and automatic cleaning of tea powder is achieved.

CN222560565UActive Publication Date: 2025-03-04YUNSHAN QING TEA IND (ZHANGZHOU) CO LTD
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Patent Information

Application Number
CN202421367752.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-04
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

During the tea drying process, the sharp position of the tea leaves may be inserted into the drum hole, causing damage to the tea leaves and affecting the quality.

Method used

A tea dryer is designed, adopting a mesh barrel structure, which heats the air flow through the gas heating equipment. The air flow blows the tea through the mesh barrel holes to achieve uniform heating and turning of the tea. At the same time, the hot gas return mechanism and exhaust parts are used to avoid damage to the tea.

Benefits of technology

The tea drying rate is improved, the tea is damaged during the turning process is avoided, the tea quality is improved, and the tea powder is automatically cleaned and collected.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tea dryer which comprises a shell and a gas heating device, a drying mechanism is arranged in the shell, the drying mechanism comprises a mesh cylinder, and the mesh cylinder is rotatably arranged in the shell in a penetrating mode through a bearing. When the improved tea leaf drying machine is used, the hot air backflow mechanism continuously pumps out air in the shell, the air is heated through the air heating equipment, then the air is divided into a plurality of small air flows through the exhaust part to be blown to the net cylinder, and the air flows penetrate through holes of the net cylinder to be blown to tea leaves in the net cylinder; the tea leaves at the bottom are pushed by air flow to move upwards to assist in turning treatment of the tea leaves, and when the air flow penetrates through holes of the net cylinder, the tea leaves inserted into the holes of the net cylinder can be pushed out, so that the tea leaves are dried, and the tea leaf drying efficiency is improved. And the condition of the tea is prevented from being influenced by damage during tea turning.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea drying machines, in particular to a tea drying machine. Background Art

[0002] Tea drying is a key process step, which has an important impact on the quality and preservation of tea. The purpose of drying is to remove excess moisture inside the tea leaves to prevent the tea leaves from mold and deterioration, and it also helps to enhance the aroma and taste of the tea leaves.

[0003] In order to ensure that the tea leaves are turned evenly during the drying process, a drum dryer is generally used to dry the tea leaves. However, as the tea leaves are turned inside the drum, the sharp parts of some tea leaves can be inserted into the holes of the drum. Combined with the subsequent pushing of the tea leaves, this may cause damage to the tea leaves and affect the quality of the tea leaves. Utility Model Content

[0004] The purpose of the utility model is to provide a tea drying machine so as to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tea dryer, comprising an outer shell and a gas heating device, a drying mechanism is arranged in the outer shell, the drying mechanism comprises a mesh cylinder, the mesh cylinder is rotatably installed in the outer shell through a bearing, the gas heating device is fixedly installed at one end of the bottom side of the outer shell, an exhaust part is arranged on the bottom side of the mesh cylinder, a gear driver is arranged at one end of the outer shell, and the driving end of the gear driver is fixedly sleeved on the outer peripheral side of the mesh cylinder, and a hot air reflux mechanism is arranged in the mesh cylinder.

[0006] Preferably, a baffle is rotatably installed in the opening at one end of the net cylinder through a bearing, and the baffle is fixedly connected to the shell through a bracket. A cover is provided at the other end of the net cylinder, and the threaded end of the cover is inserted into the opening at the other end of the net cylinder and threadedly connected to the inner wall of the opening at the other end of the net cylinder.

[0007] Preferably, the exhaust component includes a support plate in the shape of a semi-circular tube, both ends of the support plate are fixedly connected to the inner wall of the outer shell, and the inner ring wall of the support plate is slidably connected to the outer peripheral wall of the mesh tube, the interior of the support plate is hollow, a plurality of exhaust holes are opened on the inner ring wall of the support plate, and the exhaust end of the gas heating equipment is inserted into the support plate and fixedly connected to the support plate.

[0008] Preferably, the hot air reflux mechanism comprises a fixed cylinder, which is fixedly installed through the center of the baffle and transversely arranged at the axial position in the mesh cylinder, and a plurality of circular holes are opened on the outer peripheral wall of the fixed cylinder in a circular array.

[0009] Preferably, a box cover is fixedly mounted on the other end of the bottom side of the shell, and a box body is provided at the bottom end of the box cover by a snap-fit ​​fixing sleeve, an air pump is fixedly mounted on the other side of the box cover, and the air inlet end of the air pump is inserted into the box cover and fixedly connected to the box cover, the exhaust end of the air pump is connected with the air inlet end of the gas heating device through a connecting pipe, a filter plate is fixedly mounted in the box cover, and the air inlet end of the air pump is located above one end of the filter plate, an air inlet hole is opened on the right side of the box body, and the exhaust end of the air inlet hole is located below the other end of the filter plate, a guide shell is fixedly mounted on the right side of the box cover at the position corresponding to the air inlet hole, and the interior of the guide shell is connected with the interior of the air inlet hole, and the interior of the guide shell is connected with the interior of the fixed cylinder through an air guide pipe.

[0010] Preferably, the filter plate is arranged in an inclined shape, one end of the air inlet hole is arranged in a flared shape, and the other end of the air inlet hole is arranged in a rectangular shape, and the inner top side of the exhaust end of the air inlet hole is coplanar with the bottom side of the filter plate.

[0011] The utility model has at least the following beneficial effects:

[0012] 1. When the improved tea drying machine is in use, the hot air reflux mechanism continuously extracts the gas in the shell and heats it through the gas heating device, and then the gas is divided into several small airflows through the exhaust member and blown on the mesh tube. The airflow passes through the holes of the mesh tube and blows on the tea leaves in the mesh tube, so that the heated hot air directly contacts the tea leaves in the mesh tube for drying the tea leaves, thereby improving the drying rate of the tea leaves. The tea leaves at the bottom are pushed upward by the airflow to assist in the turning of the tea leaves, and the airflow can push out the tea leaves inserted in the holes of the mesh tube when passing through the holes of the mesh tube, thereby preventing the tea leaves from being damaged when turning and affecting the appearance of the tea leaves.

[0013] 2. When the tea leaves are blown on the tea leaves, as the tea leaves are turned over, the airflow carries the tea leaves and is removed from the mesh tube together with the tea leaves, and is intercepted and stored in a specific position by the hot air reflux mechanism, so that the tea leaves can be cleaned simultaneously and the tea leaves are conveniently collected. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is an overall schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the housing of the utility model;

[0017] Figure 3 This is a schematic diagram of the overall structure of the support plate of the utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the box cover and the box body of the utility model;

[0019] Figure 5 For this utility model Figure 4 Front view of .

[0020] In the figure: 1. outer shell; 2. gas heating device; 3. drying mechanism; 31. mesh cylinder; 32. exhaust member; 321. support plate; 322. exhaust hole; 33. gear driver; 34. baffle; 35. sealing cover; 4. hot air reflux mechanism; 41. fixing cylinder; 42. round hole; 43. box cover; 44. box body; 45. air pump; 46. filter plate; 47. air inlet hole; 48. guide shell; 49. air guide pipe; 410. connecting pipe. DETAILED DESCRIPTION

[0021] In order to make the technical solution and advantages of the utility model more clearly understood, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0022] The utility model provides a technical solution: Figure 1-5 The utility model discloses a tea drying machine, including a shell 1 and a gas heating device 2. A drying mechanism 3 is arranged in the shell 1. The drying mechanism 3 includes a mesh cylinder 31. The mesh cylinder 31 is rotatably installed in the shell 1 through a bearing. The gas heating device 2 is fixedly installed at one end of the bottom side of the shell 1. An exhaust member 32 is arranged on the bottom side of the mesh cylinder 31. A gear driver 33 is arranged at one end of the shell 1, and a driving end of the gear driver 33 is fixedly sleeved on the outer peripheral side of the mesh cylinder 31. A hot air reflux mechanism 4 is arranged in the mesh cylinder 31.

[0023] In this embodiment, when the improved tea drying machine is used, the hot air reflux mechanism 4 continuously extracts the gas in the housing 1 and heats it through the gas heating device 2, and then the heated gas is divided into a plurality of small air streams through the exhaust member 32 and blown on the mesh cylinder 31. The small air streams pass through the holes of the mesh cylinder 31 and blow on the tea leaves in the mesh cylinder 31, so that the heated hot air directly contacts the tea leaves in the mesh cylinder 31 to dry the tea leaves, and pushes the tea leaves at the bottom upward to assist in the turning of the tea leaves, and when the air stream passes through the holes of the mesh cylinder 31, the tea leaves inserted in the holes of the mesh cylinder 31 can be pushed out;

[0024] When the airflow flows out from the gaps between the tea leaves, the airflow can simultaneously carry the tea leaves and remove them from the mesh tube 31 together with the tea leaves, and the tea leaves are intercepted and stored at a specific position by the hot air reflux mechanism 4, thereby cleaning the tea leaves and collecting the tea leaves at the same time.

[0025] In a further preferred embodiment of the present invention, Figure 2 As shown, a baffle 34 is rotatably mounted in the opening at one end of the net cylinder 31 through a bearing, and the baffle 34 is fixedly connected to the housing 1 through a bracket, and a cover 35 is provided at the other end of the net cylinder 31, and a threaded end of the cover 35 is inserted into the opening at the other end of the net cylinder 31 and is threadedly connected to the inner wall of the opening at the other end of the net cylinder 31;

[0026] In this embodiment, when loading tea leaves, the operator screws the cover 35 out of the mesh cylinder 31, and then stuffs an appropriate amount of tea leaves into the mesh cylinder 31 from the opening of the mesh cylinder 31, and then screws the cover 35 back into the opening of the mesh cylinder 31, and the tea leaves loading operation is completed; the rotatable installation of the baffle 34 prevents the baffle 34 from rotating with the mesh cylinder 31, thereby making the support and limitation of the baffle 34 on the fixed cylinder 41 more stable.

[0027] In a further preferred embodiment of the present invention, Figure 2 and Figure 3 As shown, the exhaust member 32 includes a support plate 321 in the shape of a semicircular tube, both ends of the support plate 321 are fixedly connected to the inner wall of the shell 1, and the inner ring wall of the support plate 321 is slidably connected to the outer peripheral wall of the net tube 31, the interior of the support plate 321 is hollow, and a plurality of exhaust holes 322 are opened on the inner ring wall of the support plate 321, and the exhaust end of the gas heating device 2 is inserted into the support plate 321 and fixedly connected to the support plate 321;

[0028] In this embodiment, the gas discharged from the gas heating device 2 is directly injected into the support plate 321. Since the amount of gas discharged from the exhaust hole 322 is limited, the gas injected into the support plate 321 quickly fills the support plate 321 and forms a high-pressure chamber in the support plate 321. At the same time, a large pressure difference is generated at both ends of the exhaust hole 322, so that the heated gas is quickly discharged from the plurality of exhaust holes 322, and blows onto the tea leaves in the mesh tube 31 through the holes of the mesh tube 31, assisting the tea leaves in turning over, and simultaneously drying the tea leaves. At the same time, the hot air blends with the gas in the outer shell 1, so that a closed space with a higher temperature is formed in the outer shell 1, thereby assisting the drying of the tea leaves through the high-temperature space, and the drying rate of the tea leaves is faster.

[0029] In a further preferred embodiment of the present invention, Figure 2As shown, the hot air reflow mechanism 4 includes a fixed cylinder 41, which is fixedly installed through the center of the baffle 34, and the fixed cylinder 41 is transversely arranged at the axis position in the net cylinder 31, and a plurality of circular holes 42 are opened in a circular array on the outer peripheral wall of the fixed cylinder 41;

[0030] In this embodiment, when the hot air flows out from the gaps in the tea leaves, it carries the tea leaves and flows into the fixed tube 41 through the circular hole 42, and the airflow is guided out of the outer shell 1 by the fixed tube 41, and the airflow carrying the tea leaves is guided out of the mesh tube 31, so as to prevent the tea leaves from being re-attached to the inner wall of the mesh tube 31 when the airflow carrying the tea leaves passes through the holes in the mesh tube 31.

[0031] In a further preferred embodiment of the present invention, Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, a box cover 43 is fixedly installed on the other end of the bottom side of the shell 1, and a box body 44 is provided on the bottom end of the box cover 43 through a snap-fit ​​fixing sleeve, an air pump 45 is fixedly installed on the other side of the box cover 43, and the air inlet end of the air pump 45 is inserted into the box cover 43 and fixedly connected to the box cover 43, and the exhaust end of the air pump 45 is communicated with the air inlet end of the gas heating device 2 through a connecting pipe 410, a filter plate 46 is fixedly installed in the box cover 43, and the air inlet end of the air pump 45 is located above one end of the filter plate 46, an air inlet hole 47 is opened on the right side of the box body 44, and the exhaust end of the air inlet hole 47 is located below the other end of the filter plate 46, a guide shell 48 is fixedly installed at the position of the right side of the box cover 43 corresponding to the air inlet hole 47, and the interior of the guide shell 48 is communicated with the interior of the air inlet hole 47, and the interior of the guide shell 48 is communicated with the interior of the fixed cylinder 41 through an air guide pipe 49;

[0032] In this embodiment, when the mesh cylinder 31 rotates to turn the tea leaves, the air pump 45 starts to continuously extract the gas in the box cover 43, so that a negative pressure cavity is continuously formed in the box cover 43 and the box body 44, and then the gas in the fixed tube is continuously sucked in through the guide tube, so that a negative pressure cavity is continuously formed in the fixed tube. Due to the large pressure difference at both ends of the circular hole 42, the gas in the mesh cylinder 31 continuously passes through the circular hole 42 into the fixed tube to replenish the lost gas in the fixed tube, and absorbs the hot air in the outer shell 1 for circulating heating treatment, thereby greatly reducing the electric energy consumed by the gas heating device 2 when heating the gas, thereby reducing the energy consumption of the device.

[0033] In a further preferred embodiment of the present invention, Figure 5 As shown, the filter plate 46 is arranged in an inclined shape, one end of the air inlet hole 47 is arranged in a flared shape, and the other end of the air inlet hole 47 is arranged in a rectangular shape, and the inner top side of the exhaust end of the air inlet hole 47 is coplanar with the bottom side of the filter plate 46;

[0034] In the present embodiment, when the gas carrying tea leaves is discharged from the air guide pipe 49, it is directly discharged into the guide shell 48. At this time, due to the limited exhaust volume at the air inlet 47, the gas flowing into the guide shell 48 quickly fills the guide shell 48, and causes a large pressure difference at both ends of the air inlet 47. The gas in the guide shell 48 passes through the air inlet 47 and forms a rectangular airflow that blows on the filter plate 46, and slides along the inclined inner wall of the bottom side of the filter plate 46, thereby blowing off the tea leaves attached to the bottom side of the filter plate 46, and the tea leaves are intercepted by the filter plate 46 and retained in the box 44 for storage.

[0035] Working principle: When the improved tea drying machine is used, the operator first twists the cover 35 out of the net cylinder 31, then inserts a proper amount of tea leaves into the net cylinder 31 through the opening of the net cylinder 31, and then twists the cover 35 back into the opening of the net cylinder 31, and the tea feeding operation is completed;

[0036] After the tea leaves are loaded, the gear driver 33 drives the net cylinder 31 to rotate continuously, thereby quickly turning the tea leaves in the net cylinder 31;

[0037] At the same time, the operator starts the air pump 45 to continuously extract the gas in the box cover 43, and injects the gas into the gas heating device 2 for gas heating treatment, and then the heated gas is quickly injected into the support plate 321. Since the amount of gas discharged from the exhaust hole 322 is limited, the gas injected into the support plate 321 quickly fills the support plate 321 and forms a high-pressure cavity in the support plate 321, and at the same time, a large pressure difference is generated at both ends of the exhaust hole 322, so that the heated gas is quickly discharged from the exhaust holes 322, and passes through the holes of the net tube 31 to blow on the tea leaves in the net tube 31, assisting the tea leaves in the tea leaf turning treatment, and at the same time, a closed space with a higher temperature is formed in the shell 1, and the tea leaves are dried by the heated airflow;

[0038] As the gas in the box cover 43 is lost, a negative pressure cavity is continuously formed in the box cover 43 and the box body 44, and the gas in the fixed cylinder 41 is continuously sucked in through the guide tube, so that a negative pressure cavity is continuously formed in the fixed cylinder 41. Due to the large pressure difference between the two ends of the circular hole 42, the gas in the net cylinder 31 continuously passes through the circular hole 42 into the fixed cylinder 41 to replenish the lost gas in the fixed cylinder 41.

[0039] When the above-mentioned airflow passes through the holes of the mesh tube 31, the tea leaves inserted in the holes of the mesh can be pushed out, and when the airflow passes through the gaps between the tea leaves, the tea leaves in the tea leaves can be brought into the air guide pipe 49 by the airflow, and then introduced into the guide shell 48 by the air guide pipe 49. At this time, due to the limited exhaust volume at the air inlet 47, the gas flowing into the guide shell 48 quickly fills the guide shell 48, and a large pressure difference is generated at both ends of the air inlet 47. The gas in the guide shell 48 passes through the air inlet 47 and forms a rectangular airflow that blows on the filter plate 46, and slides along the inclined inner wall of the bottom side of the filter plate 46, thereby blowing off the tea leaves attached to the bottom side of the filter plate 46, and due to the interception of the filter plate 46, the tea leaves are retained and stored in the box body 44, the operation of the device is intermittently stopped, and the buckle between the box body 44 and the box cover 43 is released, so that the box body 44 can be pulled off the box cover 43, so that the collected tea leaves can be moved to a specific position for dumping through the movement of the box body 44.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A tea drying machine, comprising a housing (1) and a gas heating device (2), characterized in that: A drying mechanism (3) is arranged in the shell (1), and the drying mechanism (3) comprises a net cylinder (31), and the net cylinder (31) is rotatably installed in the shell (1) via a bearing, and the gas heating device (2) is fixedly installed at one end of the bottom side of the shell (1), and an exhaust member (32) is arranged at the bottom side of the net cylinder (31), and a gear driver (33) is arranged at one end of the shell (1), and the driving end of the gear driver (33) is fixedly sleeved on the outer peripheral side of the net cylinder (31), and a hot air reflux mechanism (4) is arranged in the net cylinder (31).

2. A tea drying machine according to claim 1, characterized in that: A baffle (34) is rotatably mounted in an opening at one end of the net cylinder (31) via a bearing, and the baffle (34) is fixedly connected to the housing (1) via a bracket. A sealing cover (35) is provided at the other end of the net cylinder (31), and a threaded end of the sealing cover (35) is inserted into the opening at the other end of the net cylinder (31) and is threadedly connected to the inner wall of the opening at the other end of the net cylinder (31).

3. A tea drying machine according to claim 2, characterized in that: The exhaust member (32) comprises a support plate (321) in the shape of a semi-circular tube, both ends of the support plate (321) are fixedly connected to the inner wall of the outer shell (1), and the inner ring wall of the support plate (321) is slidably connected to the outer peripheral wall of the mesh tube (31), the interior of the support plate (321) is hollow, a plurality of exhaust holes (322) are provided on the inner ring wall of the support plate (321), and the exhaust end of the gas heating device (2) is inserted into the support plate (321) and fixedly connected to the support plate (321).

4. A tea drying machine according to claim 3, characterized in that: The hot air reflow mechanism (4) comprises a fixed cylinder (41), the fixed cylinder (41) is fixedly installed through the center of the baffle (34), and the fixed cylinder (41) is transversely arranged at the axial position in the net cylinder (31), and a plurality of circular holes (42) are formed in a circular array on the outer peripheral wall of the fixed cylinder (41).

5. A tea drying machine according to claim 4, characterized in that: A box cover (43) is fixedly mounted on the other end of the bottom side of the housing (1); a box body (44) is mounted on the bottom end of the box cover (43) via a buckle fixing sleeve; an air pump (45) is fixedly mounted on the other side of the box cover (43); an air inlet end of the air pump (45) is inserted into the box cover (43) and is fixedly connected to the box cover (43); an exhaust end of the air pump (45) is connected to an air inlet end of the gas heating device (2) via a connecting pipe (410); a filter plate (46) is fixedly mounted in the box cover (43); The air inlet end of the air pump (45) is located above one end of the filter plate (46), an air inlet hole (47) is opened on the right side of the box body (44), and the air outlet end of the air inlet hole (47) is located below the other end of the filter plate (46), and a guide shell (48) is fixedly installed at the right side of the box cover (43) at a position corresponding to the air inlet hole (47), and the interior of the guide shell (48) is communicated with the interior of the air inlet hole (47), and the interior of the guide shell (48) is communicated with the interior of the fixed cylinder (41) through an air guide pipe (49).

6. A tea drying machine according to claim 5, characterized in that: The filter plate (46) is arranged in an inclined shape, one end of the air inlet hole (47) is arranged in a flared shape, and the other end of the air inlet hole (47) is arranged in a rectangular shape, and the inner top side of the exhaust end of the air inlet hole (47) is coplanar with the bottom side of the filter plate (46).