Rail weighbridge

By introducing gear and motor-driven installation mechanisms into the track scale device, the problem of sensor disassembly and installation is not fast enough, and rapid tool-free installation and disassembly are achieved, and working efficiency is improved.

CN222561103UActive Publication Date: 2025-03-04NINGBO YINHE AUTOMATIC CONTROL EQUIP CO LTD
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Patent Information

Application Number
CN202421307473.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-04
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

When disassembling and installing sensors, existing track scale devices need to carry matching tools, resulting in insufficient installation and disassembly, which reduces work efficiency.

Method used

A track balance device is designed, using a gear and a motor-driven installation mechanism. By controlling the motor to drive the gears to rotate, the rack plates away from each other, thereby relieving the fixed installation of the sensor and realizing rapid disassembly and installation.

Benefits of technology

The device enables quick disassembly and install sensors without tools, improving work efficiency and reducing reliance on tools.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222561103U_ABST
    Figure CN222561103U_ABST
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Abstract

The utility model discloses a rail weighbridge, and relates to the technical field of rail weighbridge devices, the rail weighbridge comprises a concrete ground and slope protectors, the slope protectors are integrally poured on the left and right sides of the concrete ground, and the upper ends of the concrete ground and the slope protectors are respectively connected with a weighing rail and a guide rail from the middle to the two sides; the weighing rail is connected with the guide rail through a fishplate, connecting plates are arranged on front and rear single bodies of the guide rail and the weighing rail, and the guide rail and the weighing rail are installed through rail pressing devices. According to the invention, under the cooperation effect of the gear and the like, the motor is controlled to be started, the output end of the motor drives the gear to rotate, and the gear rotates to drive the first rack plate and the second rack plate to be away from each other, so that the fixed installation of the two sensors can be relieved at the same time; a worker does not need to dismount the bolts one by one by using tools, so that the sensor can be conveniently and quickly mounted, dismounted and mounted, and the working efficiency can be improved.
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Description

Technical Field

[0001] The present application relates to the technical field of track scale devices, and in particular to a track scale. Background Art

[0002] In the steel production process, the transportation of molten iron and molten steel must be achieved through rail transport vehicles, and the most effective way to measure the transported molten iron or steel is the track scale. The structural forms of the track scale mainly include the traditional deep foundation pit type, shallow foundation pit type, bogie metering double scale platform type, track-type sensor track scale, etc.

[0003] After searching, the patent with Chinese patent authorization announcement number CN212513270U discloses a molten iron tank car track scale that is easy to adjust the wheel spacing, including a concrete floor, a slope protection, a weighing platform, a sensor and a motor. The left and right sides of the concrete floor are integrally cast with slope protection, and the upper ends of the concrete floor and the slope protection are respectively installed and connected with weighing rails and guide rails from the middle to both sides.

[0004] The above-mentioned patent discloses a track scale for a molten iron tank car that is convenient for adjusting the wheelbase, but has the following shortcomings: although the device is convenient for installing and disassembling sensors, convenient for maintenance, and also convenient for smoothly transporting molten iron tank cars, the sensors on the device are fixed and installed by multiple bolts. When disassembling and replacing them, it is often necessary to carry matching tools so that the bolts can be removed one by one, and the sensors cannot be installed and disassembled quickly. In addition, the device is limited by tools, which reduces work efficiency. Utility Model Content

[0005] The purpose of the utility model is to solve or at least alleviate the problem in the prior art that when disassembling and replacing the sensor, it is often necessary to carry matching tools so as to remove the bolts one by one, and the sensor cannot be installed and disassembled quickly, and the work efficiency is reduced due to the limitation of tools.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a track scale, comprising a concrete floor and a slope protection, the left and right sides of the concrete floor are integrally cast with the slope protection, and the upper ends of the concrete floor and the slope protection are respectively installed and connected with weighing rails and guide rails from the middle to the two sides, the weighing rails and the guide rails are connected by fishtail plates, the front and rear monomers of the guide rails and the weighing rails are both provided with connecting plates, the guide rails and the weighing rails are both installed by rail pressers, the inside of the connecting plate is inlaid with a weighing platform, and the bottom of the weighing platform is detachably installed with a sensor, the bottom outer wall of the connecting plate is fixedly installed with a box body, and the box body is provided with an installation mechanism;

[0007] The mounting mechanism includes a first rack plate and a second rack plate, which are respectively slidably mounted on the inner walls on both sides of the box body, a gear is rotatably mounted on the inner wall of one side of the box body, and a motor is provided on the outer wall of one side of the box body, and the output end of the motor passes through the outer wall of one side of the box body and is fixedly connected to the gear.

[0008] By adopting the above technical solution, by controlling the starting motor, the output end of the motor will drive the gear to rotate, and the rotation of the gear will drive the first rack plate and the second rack plate to move away from each other, thereby simultaneously releasing the fixed installation of the two sensors, facilitating quick disassembly and installation, thereby improving work efficiency.

[0009] Optionally, two installation grooves for installing sensors are symmetrically provided in the concrete floor, and the sensors are located on a side where the weighing platform and the concrete floor are close to each other.

[0010] By adopting the above technical solution, the sensor can be assisted in installation by providing the installation groove.

[0011] Optionally, outer walls of the first rack plate and the second rack plate that are away from each other respectively penetrate and are slidably mounted on an outer wall of the box body, and the outer walls of the first rack plate and the second rack plate that are away from each other respectively abut against corresponding sensors.

[0012] By adopting the above technical solution, the first rack plate and the second rack plate are provided so that the two sensors can be abutted, fixed and disassembled at the same time.

[0013] Optionally, a support frame is fixedly mounted on an outer wall of one side of the box body, and the motor is fixedly mounted on the support frame.

[0014] By adopting the above technical solution, the motor can be installed on the support frame by arranging the support frame, which plays a role of auxiliary installation.

[0015] Optionally, the guide rail and the weighing rail are both installed and connected to the concrete floor through a track anti-climbing device, and two through grooves are symmetrically provided on the connecting plate, and the two weighing platforms are respectively located in the two corresponding through grooves.

[0016] By adopting the above technical solution, the through groove is provided so as to facilitate the installation of the weighing platform.

[0017] Optionally, the box body is fixedly connected to the connecting plate by external bolts.

[0018] By adopting the above technical solution, the box body is fixedly connected to the connecting plate through external bolts, thereby facilitating its installation and disassembly.

[0019] Optionally, a fixing frame is fixedly mounted on one outer wall of the box body, a cylinder is fixedly mounted on the fixing frame, a rectangular plate is fixedly mounted on the output end of the cylinder, and a limiting column is fixedly mounted on one outer wall of the rectangular plate.

[0020] By adopting the above technical solution, the cylinder is started by controlling the output end of the cylinder to drive the rectangular plate and the limit column to move, and the movement of the limit column can release the restriction on the second rack plate.

[0021] Optionally, one end of the limiting column passes through an outer wall of one side of the box body and is located on the locking tooth of the second rack plate.

[0022] By adopting the above technical solution, one end of the limiting column is arranged to pass through one side outer wall of the box body and be located on the locking tooth of the second rack plate, so that the second rack plate can be limited and fixed to prevent the second rack plate from automatically moving when disassembled, thereby affecting the fixing effect.

[0023] In summary, the beneficial effects of this application are as follows:

[0024] 1. The new type of the present application adopts the cooperation of gears, etc., by controlling the starting motor, the output end of the motor will drive the gear to rotate, the rotation of the gear will drive the first rack plate and the second rack plate to move away from each other, and then the fixed installation of the two sensors can be released at the same time, without the need for staff to use tools to remove the bolts one by one, thereby facilitating the rapid installation, disassembly and installation of the sensors, thereby improving work efficiency.

[0025] 2. The new model of the present application adopts the cooperation of the limit column, etc., by controlling the starting cylinder, the output end of the cylinder will drive the rectangular plate and the limit column to move, the movement of the limit column can release the restriction on the second rack plate, and can also limit and fix the second rack plate to prevent the second rack plate from moving. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the entire application;

[0027] Figure 2 It is a schematic diagram of the connection board of this application;

[0028] Figure 3 It is a schematic diagram of the box of this application;

[0029] Figure 4 It is a schematic diagram of the gears of this application.

[0030] Explanation of the accompanying drawings: In the figure: 1, concrete floor; 2, slope protection; 3, guide rail; 4, weighing rail; 5, track anti-climbing device; 6, through groove; 7, weighing platform; 8, sensor; 9, fish plate; 10, connecting plate; 11, box body; 12, supporting frame; 13, first rack plate; 14, second rack plate; 15, gear; 16, motor; 17, mounting groove; 18, fixing frame; 19, cylinder; 20, rectangular plate; 21, limiting column. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-4 This application is described in further detail.

[0032] See also Figure 1-3 A track scale comprises a concrete floor 1 and a slope protection 2. The left and right sides of the concrete floor 1 are integrally cast with the slope protection 2, and the upper ends of the concrete floor 1 and the slope protection 2 are respectively installed with a weighing rail 4 and a guide rail 3 from the middle to the two sides. The weighing rail 4 and the guide rail 3 are connected by a fishtail plate 9. The front and rear monomers of the guide rail 3 and the weighing rail 4 are provided with a connecting plate 10. The connecting plate 10 can play an auxiliary installation role. The guide rail 3 and the weighing rail 4 are both installed by a rail presser. The inside of the connecting plate 10 is inlaid with a weighing platform 7. By setting the weighing platform 7, weighing can be performed, and a sensor 8 is detachably installed at the bottom of the weighing platform 7. By setting the sensor 8, the value can be transmitted. A box 11 is fixedly installed on the bottom outer wall of the connecting plate 10, and a mounting mechanism is arranged in the box 11; the sensor 8 can be quickly installed and disassembled by setting the mounting mechanism.

[0033] Among them, the installation mechanism includes a first rack plate 13 and a second rack plate 14, and the first rack plate 13 and the second rack plate 14 are respectively slidably installed on the inner walls on both sides of the box body 11. A gear 15 is rotatably installed on the inner wall of one side of the box body 11. By setting the gear 15, the first rack plate 13 and the second rack plate 14 can be driven to approach or move away from each other. A motor 16 is provided on the outer wall of one side of the box body 11, and the output end of the motor 16 passes through the outer wall of one side of the box body 11 and is fixedly connected to the gear 15.

[0034] When in use, by controlling the starting motor 16, the output end of the motor 16 will drive the gear 15 to rotate, and the rotation of the gear 15 will drive the first rack plate 13 and the second rack plate 14 to move away from each other, thereby simultaneously releasing the fixed installation of the two sensors 8, facilitating quick disassembly and installation, thereby improving work efficiency.

[0035] Reference Figure 1 and Figure 3Two mounting grooves 17 for mounting sensors 8 are symmetrically provided in the concrete floor 1, and the sensors 8 are located on the side where the scale platform 7 and the concrete floor 1 are close to each other. By providing the mounting grooves 17, the sensors 8 can be assisted in mounting.

[0036] Reference Figure 2 and Figure 4 The outer walls of the first rack plate 13 and the second rack plate 14 that are away from each other are respectively penetrated and slidably installed on the outer wall of the box body 11, and the outer walls of the first rack plate 13 and the second rack plate 14 that are away from each other are respectively abutted with the corresponding sensors 8. By providing the first rack plate 13 and the second rack plate 14, the two sensors 8 can be abutted, fixed and removed at the same time.

[0037] Reference Figure 3 and Figure 4 A support frame 12 is fixedly mounted on one side outer wall of the box body 11, and the motor 16 is fixedly mounted on the support frame 12. By providing the support frame 12, the motor 16 can be mounted on it, which plays a role of auxiliary installation.

[0038] Reference Figure 1 and Figure 2 The guide rail 3 and the weighing rail 4 are both installed and connected to the concrete floor 1 through the track anti-climbing device 5. Two through grooves 6 are symmetrically provided on the connecting plate 10, and the two weighing platforms 7 are respectively located in the two corresponding through grooves 6. The through grooves 6 are provided to facilitate the installation of the weighing platform 7.

[0039] Reference Figure 3 The box body 11 is fixedly connected to the connecting plate 10 by external bolts. The box body 11 is fixedly connected to the connecting plate 10 by external bolts, so that it is easy to install and disassemble.

[0040] Reference Figure 4 A fixing frame 18 is fixedly mounted on one side outer wall of the box body 11, a cylinder 19 is fixedly mounted on the fixing frame 18, a rectangular plate 20 is fixedly mounted on the output end of the cylinder 19, and a limiting column 21 is fixedly mounted on one side outer wall of the rectangular plate 20. By controlling and starting the cylinder 19, the output end of the cylinder 19 will drive the rectangular plate 20 and the limiting column 21 to move, and the limiting column 21 moves to release the restriction on the second rack plate 14.

[0041] Reference Figure 4 One end of the limiting column 21 passes through the outer wall of one side of the box body 11 and is located on the latching teeth of the second rack plate 14. By setting one end of the limiting column 21 to pass through the outer wall of one side of the box body 11 and be located on the latching teeth of the second rack plate 14, the second rack plate 14 can be limited and fixed, preventing the second rack plate 14 from automatically moving when disassembled, thereby affecting the fixing effect.

[0042] The implementation principle of the present application is as follows: when in use, the molten iron tank car travels through the guide rail 3 and the weighing rail 4, and when the molten iron tank car travels on the guide rail 3 and the weighing rail 4, the downward pressing force is transmitted to the sensor 8 at the bottom of the weighing platform 7 through the connecting plate 10, so as to facilitate weighing;

[0043] When the sensor 8 needs to be disassembled and replaced, the output end of the cylinder 19 is controlled to start, and the rectangular plate 20 and the limit column 21 are driven to move. The movement of the limit column 21 can release the restriction on the second rack plate 14. At this time, the starting motor 16 can be controlled, and the output end of the motor 16 can drive the gear 15 to rotate. The rotation of the gear 15 will drive the first rack plate 13 and the second rack plate 14 to move away from each other, thereby releasing the fixed installation of the two sensors 8 at the same time, facilitating quick disassembly and installation, thereby improving work efficiency.

[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A track scale, comprising a concrete floor (1) and a slope protection (2), characterized in that: The left and right sides of the concrete floor (1) are integrally cast with slope protection (2), and the upper ends of the concrete floor (1) and the slope protection (2) are respectively connected with a weighing rail (4) and a guide rail (3) from the middle to the two sides, the weighing rail (4) and the guide rail (3) are connected via a fish plate (9), the front and rear monomers of the guide rail (3) and the weighing rail (4) are both provided with a connecting plate (10), the guide rail (3) and the weighing rail (4) are both installed via a rail presser, the inside of the connecting plate (10) is inlaid with a weighing platform (7), and the bottom of the weighing platform (7) is detachably installed with a sensor (8), the bottom outer wall of the connecting plate (10) is fixedly installed with a box body (11), and the box body (11) is provided with a mounting mechanism; The mounting mechanism comprises a first rack plate (13) and a second rack plate (14), the first rack plate (13) and the second rack plate (14) being slidably mounted on the inner walls of both sides of the box body (11), a gear (15) being rotatably mounted on the inner wall of one side of the box body (11), a motor (16) being disposed on the outer wall of one side of the box body (11), an output end of the motor (16) penetrating the outer wall of one side of the box body (11) and being fixedly connected to the gear (15); Two installation grooves (17) for installing sensors (8) are symmetrically provided in the concrete floor (1), and the sensors (8) are located on a side where the weighing platform (7) and the concrete floor (1) are close to each other; The outer walls of the first rack plate (13) and the second rack plate (14) that are away from each other respectively penetrate and are slidably mounted on the outer wall of the box body (11); the outer walls of the first rack plate (13) and the second rack plate (14) that are away from each other respectively abut against the corresponding sensors (8).

2. A track scale according to claim 1, characterized in that: A support frame (12) is fixedly mounted on an outer wall of one side of the box body (11), and the motor (16) is fixedly mounted on the support frame (12).

3. A track scale according to claim 2, characterized in that: The guide rail (3) and the weighing rail (4) are both installed and connected to the concrete floor (1) via a rail anti-climbing device (5); two through slots (6) are symmetrically provided on the connecting plate (10); and the two weighing platforms (7) are respectively located in the two corresponding through slots (6).

4. A track scale according to claim 3, characterized in that: The box body (11) is fixedly connected to the connecting plate (10) via external bolts.

5. A track scale according to claim 4, characterized in that: A fixing frame (18) is fixedly mounted on an outer wall of one side of the box body (11), a cylinder (19) is fixedly mounted on the fixing frame (18), a rectangular plate (20) is fixedly mounted on the output end of the cylinder (19), and a limiting column (21) is fixedly mounted on an outer wall of one side of the rectangular plate (20).

6. A track scale according to claim 5, characterized in that: One end of the limiting column (21) passes through an outer wall of one side of the box body (11) and is located on the locking teeth of the second rack plate (14).

Citation Information

Patent Citations

  • Molten iron tank car rail weighbridge convenient for adjusting wheel distance

    CN212513270U