MES device based on bearing quality overhaul

By introducing flip detection components and fast fixing components into the bearing quality inspection MES device, the problems of manual flip error and fixing inconvenience are solved, and a more accurate shooting angle and a more efficient quality inspection process are achieved.

CN222561302UActive Publication Date: 2025-03-04SUZHOU LINGXI IOT TECH CO LTD
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Patent Information

Application Number
CN202421339166.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-04
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing bearing quality inspection MES devices are prone to errors when manually flipping during maintenance, resulting in inaccurate shooting angles and inconvenient loading and fixing, which affects the quality inspection efficiency.

Method used

A bearing quality maintenance MES device is designed, using a flip detection assembly and a fast fixing assembly. The flip detection assembly drives the second gear to rotate through a servo motor, and uses gear meshing to accurately control the bearing flip angle; the fast fixing assembly uses compression spring to drive the inner and outer clamps to quickly fix the bearing.

Benefits of technology

By accurately controlling the bearing flip angle, the accuracy of the quality inspection and shooting angle is improved; the rapid fixing of the components simplifies the bearing fixing process and improves the overall quality inspection efficiency of the maintenance MES device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a bearing quality-based maintenance MES device, which belongs to the technical field of bearing quality inspection and comprises a maintenance base, a lateral support frame is fixedly connected onto the maintenance base, an electric slide rail device is mounted at the top of the lateral support frame, a first slide block is slidably connected onto the electric slide rail device, and a second slide block is mounted on the first slide block. A detection camera is mounted at the bottom of the first sliding block; the overturning detection assembly comprises a rotating support fixedly connected to the overhauling base, the rotating support is rotationally connected with a driving motor through a rotating frame, and an overturning driving part is arranged on the overhauling base. According to the utility model, the adjustment angle of bearing overturning is easier to control, the accuracy of the bearing quality inspection shooting angle is improved, the bearing inner ring can be quickly supported and fixed, the rotation maintenance operation of the bearing can be facilitated, and the overall quality inspection efficiency of the maintenance MES device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bearing quality inspection, and in particular to an MES device based on bearing quality inspection. Background Art

[0002] Bearings are components used to support the rotation function of mechanical parts and reduce the rotational friction of parts. Bearings are usually installed on the rotating shaft or support shaft of mechanical equipment to support the smooth rotation of the shaft. The bearing quality inspection MES device uses the manufacturing execution system to perform quality inspection on bearings. It can improve the convenience and stability of bearing quality inspection and improve the quality of bearing products.

[0003] The existing technology often has the following problems when used:

[0004] Manual flipping operations during bearing inspection are prone to errors, resulting in inaccurate shooting angles for bearing quality inspection. In addition, the loading and fixing of bearing quality inspection operations is inconvenient, and usually requires manual fixing and rotation of the bearings, which reduces the quality inspection efficiency of the inspection MES device. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a MES device based on bearing quality inspection and maintenance.

[0006] The embodiment of the utility model provides a bearing quality maintenance MES device, comprising:

[0007] An inspection base, wherein a lateral support frame is fixedly connected to the inspection base, an electric slide is installed on the top of the lateral support frame, a first slider is slidably connected to the electric slide, and a detection camera is installed at the bottom of the first slider;

[0008] A rollover detection assembly, the rollover detection assembly comprising a rotating bracket fixedly connected to the maintenance base, the rotating bracket being rotatably connected to a driving motor via a rotating frame, and a rollover driving component being arranged on the maintenance base;

[0009] A quick fixing component is arranged on the output end of the driving motor.

[0010] Furthermore, the quick fixing assembly includes a fixed bottom frame fixedly connected to the output end of the driving motor, two adapter plates are slidably connected inside the fixed bottom frame, each of the adapter plates is fixedly connected to an inner clamping plate, and the fixed bottom frame is fixedly connected to a compression spring between the two adapter plates.

[0011] Furthermore, the flip driving component includes a first gear fixedly connected to the end of the rotating frame, a servo motor is installed on the maintenance base, a second gear is fixedly connected to the output end of the servo motor, the second gear is meshed with the first gear, and the diameter of the second gear is smaller than that of the first gear.

[0012] Furthermore, a strip-shaped limiting hole is opened on the top of the fixed bottom frame, and the lower end of the inner clamping plate is located at the strip-shaped limiting hole.

[0013] Furthermore, an adjusting rod is slidably connected through the side wall of the fixed bottom frame, and the end of the adjusting rod located inside the fixed bottom frame is fixedly connected to the adapter plate.

[0014] Furthermore, a second sliding block is slidably connected to the electric slide, a straight rod is fixedly connected to the bottom of the second sliding block, and an outer clamping plate is fixedly connected to the lower end of the straight rod.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The utility model is provided with a flip detection component, which drives the bearing to flip by driving the second gear to rotate and the meshing rotation of the second gear and the first gear. Since the size of the second gear is smaller than the first gear, the adjustment angle of the bearing flip is easier to control, so as to improve the accuracy of the bearing quality inspection shooting angle;

[0017] The utility model provides a quick fixing component, which pushes the two adapter plates and the inner clamping plates to move to both sides through the elasticity of the compression spring in the fixed bottom frame, so that the inner side of the inner ring of the bearing can be quickly supported and fixed by the two inner clamping plates, and the outer ring of the bearing can be tightly fixed by the outer clamping plate, which facilitates the self-rotation maintenance operation of the bearing and improves the overall quality inspection efficiency of the maintenance MES device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of a bearing quality maintenance MES device described in an embodiment of the utility model.

[0019] Figure 2 for Figure 1 Enlarged view of point A.

[0020] Figure 3 It is a cross-sectional view of a fixed bottom frame in a bearing quality inspection MES device described in an embodiment of the present utility model.

[0021] In the above drawings: 1 maintenance base, 2 lateral support frame, 3 electric slide, 4 first slider, 5 detection camera, 6 rotating bracket, 7 drive motor, 8 fixed bottom frame, 9 inner clamping plate, 10 compression spring, 11 first gear, 12 servo motor, 13 second gear, 14 adjustment rod, 15 second slider, 16 outer clamping plate. DETAILED DESCRIPTION

[0022] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0023] like Figure 1-Figure 3 As shown, the embodiment of the utility model proposes an MES device based on bearing quality maintenance, including a maintenance base 1 and a flip detection component: a lateral support frame 2 is fixedly connected to the maintenance base 1, an electric slide 3 is installed on the top of the lateral support frame 2, a first slider 4 is slidably connected to the electric slide 3, and a detection camera 5 is installed at the bottom of the first slider 4; the flip detection component includes a rotating bracket 6 fixedly connected to the maintenance base 1, a driving motor 7 is rotatably connected to the rotating bracket 6 through a rotating frame, a flip driving component is arranged on the maintenance base 1, and the flip driving component includes a first gear 11 fixedly connected to the end of the rotating frame, a servo motor 12 is installed on the maintenance base 1, and a second gear 13 is fixedly connected to the output end of the servo motor 12, the second gear 13 is meshed with the first gear 11, and the diameter of the second gear 13 is smaller than the first gear 11;

[0024] The second gear 13 is driven to rotate by the servo motor 12, and the engagement of the second gear 13 with the first gear 11 is used to drive the rotating frame and the driving motor 7 to rotate, thereby driving the bearing to flip. Since the size of the second gear 13 is smaller than that of the first gear 11, that is, the number of teeth of the second gear 13 is less than that of the first gear 11, the rotation angle of the first gear 11 can be accurately controlled by the second gear 13, so that the adjustment angle of the bearing flipping is easier to control, so as to improve the accuracy of the shooting angle of the bearing quality inspection.

[0025] like Figure 1-Figure 3 As shown, a quick fixing component is provided on the output end of the driving motor 7, and the quick fixing component includes a fixed bottom frame 8 fixedly connected to the output end of the driving motor 7, two adapter plates are slidably connected in the fixed bottom frame 8, and an adjusting rod 14 is slidably connected to the side wall of the fixed bottom frame 8, and the end of the adjusting rod 14 located in the fixed bottom frame 8 is fixedly connected to the adapter plate, and an inner clamping plate 9 is fixedly connected to each adapter plate, and a strip-shaped limiting hole is opened at the top of the fixed bottom frame 8, and the lower end of the inner clamping plate 9 is located at the strip-shaped limiting hole, and a compression spring 10 is fixedly connected between the fixed bottom frame 8 and the two adapter plates, and a second slider 15 is slidably connected to the electric slide 3, and a straight rod is fixedly connected to the bottom of the second slider 15, and an outer clamping plate 16 is fixedly connected to the lower end of the straight rod;

[0026] Push the adjusting rod 14 to move the adapter plate toward the inside of the fixed bottom frame 8 and cause the compression spring 10 to begin to compress and accumulate force. At this time, the distance between the two inner clamping plates 9 gradually decreases, which is more conducive to the placement of the inner ring of the bearing. After the bearing is placed on the fixed bottom frame 8, relax the adjusting rod 14 to allow the compression spring 10 to elastically push the adapter plate and the inner clamping plate 9 to move toward both sides of the fixed bottom frame 8, so as to quickly support and fix the inner side of the inner ring of the bearing through the two inner clamping plates 9, and the outer clamping plate 16 can be used to tightly fix the outer ring of the bearing, so as to facilitate the self-rotation maintenance operation of the bearing, thereby improving the overall quality inspection efficiency of the maintenance MES device.

[0027] The detailed working process of the utility model is as follows:

[0028] 1. When in use, first fully fix the bearing on the fixed bottom frame 8. If the bearing needs to be turned over for inspection, the servo motor 12 can be started to drive the second gear 13 to rotate through the servo motor 12. The second gear 13 is engaged with the first gear 11 to drive the rotating frame and the driving motor 7 to rotate, and then the bearing can be driven to turn over. The second gear 13 accurately controls the rotation angle of the first gear 11, making it easier to control the adjustment angle of the bearing turning over, so as to improve the accuracy of the shooting angle of the bearing quality inspection;

[0029] 2. When the bearing is fixed on the fixed bottom frame 8, first push the adjusting rod 14 to move the adapter plate toward the inside of the fixed bottom frame 8 and make the compression spring 10 start to compress and accumulate force. At this time, the distance between the two inner clamping plates 9 gradually decreases, which is more conducive to the placement of the inner ring of the bearing. After the bearing is placed on the fixed bottom frame 8, relax the adjusting rod 14 to make the compression spring 10 elastically push the adapter plate and the inner clamping plate 9 to move toward both sides of the fixed bottom frame 8, so as to quickly support and fix the inner side of the inner ring of the bearing through the two inner clamping plates 9, and the outer clamping plate 16 can be used to tightly fix the outer ring of the bearing, so as to facilitate the self-rotation maintenance operation of the bearing, thereby improving the overall quality inspection efficiency of the maintenance MES device.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A MES device based on bearing quality inspection, characterized in that: include: An inspection base (1), wherein a lateral support frame (2) is fixedly connected to the inspection base (1), an electric slide (3) is installed on the top of the lateral support frame (2), a first slider (4) is slidably connected to the electric slide (3), and a detection camera (5) is installed at the bottom of the first slider (4); A rollover detection assembly, the rollover detection assembly comprising a rotating bracket (6) fixedly connected to an inspection base (1), the rotating bracket (6) being rotatably connected to a driving motor (7) via a rotating frame, and a rollover driving component being arranged on the inspection base (1); A quick fixing component is arranged on the output end of the driving motor (7).

2. A bearing quality maintenance MES device according to claim 1, characterized in that: in: The quick fixing assembly comprises a fixed bottom frame (8) fixedly connected to the output end of the driving motor (7), two adapter plates being slidably connected inside the fixed bottom frame (8), an inner clamping plate (9) being fixedly connected to each of the adapter plates, and a compression spring (10) being fixedly connected between the two adapter plates on the fixed bottom frame (8).

3. The MES device based on bearing quality inspection and maintenance according to claim 1 is characterized in that: in: The flip driving component comprises a first gear (11) fixedly connected to the end of the rotating frame, a servo motor (12) is installed on the maintenance base (1), a second gear (13) is fixedly connected to the output end of the servo motor (12), the second gear (13) and the first gear (11) are meshed with each other, and the diameter of the second gear (13) is smaller than that of the first gear (11).

4. The MES device based on bearing quality inspection and maintenance according to claim 2 is characterized in that: in: A strip-shaped limiting hole is provided on the top of the fixed bottom frame (8), and the lower end of the inner clamping plate (9) is located at the strip-shaped limiting hole.

5. The MES device based on bearing quality inspection and maintenance according to claim 2 is characterized in that: in: An adjusting rod (14) is slidably connected through the side wall of the fixed bottom frame (8), and the end of the adjusting rod (14) located inside the fixed bottom frame (8) is fixedly connected to the adapter plate.

6. The MES device based on bearing quality inspection and maintenance according to claim 1 is characterized in that: in: The electric rail slide (3) is slidably connected to a second slider (15), the bottom of the second slider (15) is fixedly connected to a straight rod, and the lower end of the straight rod is fixedly connected to an outer clamping plate (16).