Workpiece detection device for casting part

By designing a workpiece detection device for casting parts, the irregular casting parts are stably clamped and locked by fixing mechanisms and locking mechanisms, the problem of fixing instability in the prior art is solved, and the detection effect and applicability are improved.

CN222561460UActive Publication Date: 2025-03-04ANHUI NINGGUO HUADA WEAR RESISTANT MATERIALS
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Patent Information

Application Number
CN202420951568.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-03-04
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing casting parts detection device is difficult to stabilize and fix irregular castings, resulting in poor detection results.

Method used

A workpiece detection device including a fixing mechanism and a locking mechanism is designed to achieve stable clamping of irregular castings by adjusting screws and fixing components, and ensure stability of the fixing process through the locking components.

Benefits of technology

The applicability and detection effect of the device to irregular casting parts is improved, and the stability of the fixing process and the reliability of the detection results are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting part detection, in particular to a workpiece detection device for casting parts, which comprises a shell mechanism serving as a device main body, the shell mechanism comprises a workbench, and a detection mechanism for detecting the pressure of the casting parts is arranged on the shell mechanism. Two fixing mechanisms used for fixing the irregular casting parts are arranged on the workbench. According to the device, the fixing mechanism is arranged so that the device can stably fix casting bodies with different specifications, the adjusting screw rod is rotated so that the sliding rod can slide in the limiting hole, the connecting plate can move, the concave block c can move in the sliding groove in the concave block b, and the casting bodies with different specifications can be fixed. The rotating angles of the supporting rod a, the supporting rod b and the supporting rod c are matched with the side face of the irregular casting body, due to the special shape of the clamping block, the clamping block can fix the casting body with the large radian, the applicability of the device is greatly improved, and the detection effect of the device on the casting body is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting detection, in particular to a workpiece detection device for castings. Background Art

[0002] After the casting is completed, most of them need to be pressure tested. During the workpiece testing process, the detection device in the prior art fixes the casting and gradually applies pressure to detect the critical pressure value of the casting. However, due to the special requirements of some castings, the shape of the casting body is irregular. When such casting accessories are fixed by splints, due to the large curvature of the surface, it is easy for the splints to fail to fix them stably, and the applicability is low, which affects the detection effect of the device on the casting. Utility Model Content

[0003] In view of the shortcomings of the prior art, the utility model provides a workpiece detection device for castings, which has the advantages of being able to stably clamp irregular castings and having high applicability. It solves the problem in the prior art that the splint cannot stably fix the castings due to excessive curvature or uneven surface, resulting in low applicability.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0005] A workpiece detection device for castings, including a shell mechanism as the main body of the device, the shell mechanism including a workbench, the top of the workbench is fixedly connected to two side panels, the shell mechanism is provided with a detection mechanism for pressure detection of the casting, the workbench is provided with two fixing mechanisms for fixing irregular castings, the fixing mechanism includes a threaded hole a opened on the side panel, the threaded hole a is internally threaded with an adjusting screw, one side of the side panel is fixedly connected to two limit blocks, both of the limit blocks are provided with limit holes, a fixing rod is fixedly connected between the two limit blocks, the fixing rod is provided with a threaded hole b, one end of the adjusting screw is provided with a fixing component for clamping the irregular casting, the other end of the adjusting screw passes through the side panel and is provided with a locking component for regulating and locking the adjusting screw.

[0006] Preferably, the fixing assembly includes a connecting plate rotatably connected to one end of the adjusting screw, two sliding rods are fixedly connected to one side of the connecting plate, and the two sliding rods slide in two limiting holes respectively, and two concave blocks a and two concave blocks b are fixedly connected to one side of the connecting plate, round rods a are fixedly connected to the two concave blocks a, and support rods a are rotatably connected to the round rods a, and sliding grooves are provided on the two concave blocks b, and sliding blocks are slidably connected in the two sliding grooves, concave blocks c are fixedly connected to one side of the two sliding blocks, round rods b are fixedly connected to the two concave blocks c, and support rods b and support rods c are rotatably connected to the round rod b, respectively, and clamping blocks are rotatably connected at one end away from the connecting plate between the support rods a and b and between the support rods b and c.

[0007] Preferably, the shape of the clamping block is a combination of a cuboid and two cylinders.

[0008] Preferably, the locking assembly includes an adjusting rod fixedly connected to one end of the adjusting screw, one end of the adjusting rod is fixedly connected to two triangular blocks, one side of the side plate is fixedly connected to a circular thin wall a, a circular thin wall b is clamped inside the circular thin wall a, the inner wall of the circular thin wall b is fixedly connected to a gear ring, and the gap between the two triangular blocks is clamped to the gear ring.

[0009] Preferably, a fixing plate is fixedly connected between the two side plates, and a storage container is fixedly connected to the bottom of the workbench.

[0010] Preferably, the detection mechanism includes a cylinder installed at the bottom of a fixed plate, a movable end of the cylinder is fixedly connected to a pressure plate, one side of the storage container is rotatably connected to a protective door, and an observation window for observing the detection value is provided on the protective door.

[0011] By means of the above technical solution, the utility model provides a workpiece detection device for castings, which has at least the following beneficial effects:

[0012] 1. The utility model sets a fixing mechanism so that the device can stably fix the irregular casting body. By rotating the adjusting screw, the sliding rod slides in the limiting hole, so that the connecting plate moves, and the concave block c moves in the slide groove in the concave block b, so that the rotation angles of the support rods a, b and c are adapted to the side of the irregular casting body. Due to the special shape of the clamping block, the clamping block can fix the casting body with a large curvature, which greatly improves the applicability of the device and ensures the detection effect of the device on the casting body.

[0013] 2. The utility model provides a locking mechanism so that the device can lock and fix the casting body after it is fixed. When the adjusting screw is adjusted, the circular thin wall b is snapped into the circular thin wall a, so that the gear ring fits with the gap in the two triangular blocks, thereby fixing the adjusting screw and ensuring the stability of the device in fixing the casting body. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the fixing mechanism of the utility model;

[0017] Figure 3 It is an exploded view of the fixing assembly of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the locking assembly of the utility model.

[0019] Reference numerals:

[0020] 1. Shell mechanism; 101. Workbench; 102. Storage container; 103. Side panel; 104. Fixed plate; 2. Detection mechanism; 201. Cylinder; 202. Pressure plate; 203. Protective door; 204. Observation window; 3. Fixing mechanism; 301. Adjusting screw; 302. Fixing rod; 303. Limiting block; 304. Limiting hole; 305. Fixing assembly; 3051. Connecting plate; 3052. Sliding rod; 3053. Concave block a; 3054. Concave block b; 3055. Slide; 3056. Concave block c; 3057. Support rod a; 3058. Support rod b; 3059. Support rod c; 30510. Clamp; 306. Locking assembly; 3061. Adjusting rod; 3062. Triangular block; 3063. Circular thin wall a; 3064. Circular thin wall b. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Due to the special requirements of some castings, the casting bodies formed therefrom have irregular shapes. In the prior art, when fixing casting accessories, they are mostly fixed by means of splints. However, since the surface curvature of the irregular casting body is too large, it is easy for the splints to be unable to stably fix it, causing the casting to easily shake during detection, thereby affecting the detection effect of the device on the casting. The following describes a workpiece detection device for castings provided by some embodiments of the utility model in conjunction with the accompanying drawings.

[0023] Embodiment 1:

[0024] Combination Figure 1 , Figure 2 and Figure 3 As shown, a workpiece detection device for castings includes a shell mechanism 1 as the main body of the device, and the shell mechanism 1 is used to connect and fix various mechanisms. The shell mechanism 1 is provided with a detection mechanism 2, and the detection mechanism 2 is used to perform pressure detection on the casting. Two fixing mechanisms 3 are provided on the workbench 101, and the two fixing mechanisms 3 are used to fix irregular castings, thereby improving the applicability of the device to different castings.

[0025] The fixing mechanism 3 includes a threaded hole a provided on the side plate 103, an adjusting screw 301 is connected to the threaded hole a, two limit blocks 303 are fixedly connected to one side of the side plate 103, and limit holes 304 are provided on the two limit blocks 303, a fixing rod 302 is fixedly connected between the two limit blocks 303, and a threaded hole b is provided on the fixing rod 302, one end of the adjusting screw 301 is provided with a fixing assembly 305 for clamping the non-standard casting, and the other end of the adjusting screw 301 passes through the side plate 103 and is provided with a fixing assembly 305 for adjusting The locking assembly 306 for adjusting and locking the section screw 301 controls the adjustment screw 301 to rotate in the threaded hole a, and determines the position of the threaded hole b through the fixing rod 302, thereby ensuring the stable movement of the fixing assembly 305. The moving path of the fixing assembly 305 is limited by the two limit blocks 303 and the limit holes 304 opened therein, and the casting bodies of different specifications are fixed by the fixing assembly 305. The position of the fixing assembly 305 is locked and fixed by the locking assembly 306, thereby ensuring the stability during the fixing process.

[0026] The fixing assembly 305 includes a connecting plate 3051 rotatably connected to one end of the adjusting screw 301, two sliding rods 3052 are fixedly connected to one side of the connecting plate 3051, and the two sliding rods 3052 slide in the two limiting holes 304 respectively, and two concave blocks a3053 and two concave blocks b3054 are fixedly connected to one side of the connecting plate 3051, round rods a are fixedly connected to the two concave blocks a3053, and support rods a3057 are rotatably connected to the round rods a, and the two concave blocks b3054 are provided with sliding grooves 3055, and sliders are slidably connected in the two sliding grooves 3055, and concave blocks c3056 are fixedly connected to one side of the two sliders, round rods b are fixedly connected to the two concave blocks c3056, and support rods b3058 and c3059 are rotatably connected to the round rod b, and support rods a3057 and b3058 and support rods b3059 are rotatably connected. A clamping block 30510 is rotatably connected between 3058 and the end of the support rod c3059 away from the connecting plate 3051. By controlling the adjusting screw 301, the adjusting screw 301 is rotated in the threaded hole b on the fixed rod 302, so that the adjusting screw 301 drives the connecting plate 3051 to move, and the sliding rod 3052 slides in the limiting hole 304, so that the two concave blocks a3053 and the two concave blocks b3054 move synchronously with the connecting plate 3051. When the clamping block 30510 contacts the casting, the concave block c3056 slides in the slide groove 3055 in the concave block b3054, so that the support rods a3057, b3058 and c3059 can be adaptively adjusted according to the contour of the casting, so that the clamping block 30510 can also stably clamp irregular castings, thereby ensuring the detection effect of the device on different castings.

[0027] The shape of the clamp block 30510 is composed of a rectangular parallelepiped and two cylinders. The clamp block 30510 is rotatably connected to the support rods a3057, b3058 and c3059, thereby ensuring that the clamp block 30510 can fix both the curved surface and the flat surface of the casting.

[0028] Embodiment 2:

[0029] On the basis of Example 1, the technical solution proposed in Example 1 is used to solve the problem in the prior art that the surface curvature of the casting is too large or the surface is uneven, which makes it easy for the splint to be unable to stably fix it and the applicability is low. However, after the adjustment of the adjusting screw 301 is completed, if it is not locked and fixed, the stability of the fixing component 305 on the casting is low, which is easy to affect the detection effect of the device.

[0030] Combination Figure 1 and Figure 4As shown, the locking assembly 306 includes an adjusting rod 3061 fixedly connected to one end of the adjusting screw 301, one end of the adjusting rod 3061 is fixedly connected to two triangular blocks 3062, one side of the side plate 103 is fixedly connected to a circular thin wall a3063, a circular thin wall b3064 is clamped in the circular thin wall a3063, the inner wall of the circular thin wall b3064 is fixedly connected to a gear ring, the gap between the two triangular blocks 3062 is clamped with the gear ring, and the adjusting screw 301 is rotated and adjusted by the adjusting rod 3061. When the fixing component 305 has completed fixing the casting, the circular thin wall b3064 is installed to the inner side of the circular thin wall a3063. At this time, the gap between the two triangular blocks 3062 at one end of the adjusting rod 3061 can fit with the toothed ring on the inner side of the circular thin wall b3064, thereby completing the locking and fixing of the adjusting rod 3061, which greatly improves the stability of the fixing component 305 on the casting. When the fixing component 305 needs to be adjusted, the circular thin wall a3063 can be separated from the circular thin wall b3064.

[0031] The shell mechanism 1 includes a workbench 101, the top of the workbench 101 is fixedly connected to two side panels 103, a fixing plate 104 is fixedly connected between the two side panels 103, and the bottom of the workbench 101 is fixedly connected to a storage container 102. The position of the cylinder 201 is fixed by the two side panels 103 and the fixing plate 104, the casting is placed and fixed by the workbench 101, and the detector is placed by the storage container 102.

[0032] The detection mechanism 2 includes a cylinder 201 installed at the bottom of the fixed plate 104, the movable end of the cylinder 201 is fixedly connected to the pressure plate 202, and one side of the storage container 102 is rotatably connected to the protective door 203, and the protective door 203 is provided with an observation window 204 for observing the detection value. The casting is pressurized by the cylinder 201 and the pressure plate 202, the internal detector is protected by the protective door 203, and the pressure detection value of the casting is observed through the observation window 204.

[0033] It should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A workpiece detection device for castings, comprising a housing mechanism (1) as a main body of the device, the housing mechanism (1) comprising a workbench (101), the top of the workbench (101) being fixedly connected to two side plates (103), the housing mechanism (1) being provided with a detection mechanism (2) for performing pressure detection on the castings, characterized in that: The workbench (101) is provided with two fixing mechanisms (3) for fixing irregular castings; The fixing mechanism (3) comprises a threaded hole a provided on the side plate (103), an adjusting screw (301) being threadedly connected to the threaded hole a, two limit blocks (303) being fixedly connected to one side of the side plate (103), both limit blocks (303) being provided with limit holes (304), a fixing rod (302) being fixedly connected between the two limit blocks (303), a threaded hole b being provided on the fixing rod (302), a fixing assembly (305) for clamping a non-standard casting being provided at one end of the adjusting screw (301), and a locking assembly (306) for regulating and locking the adjusting screw (301) being provided at the other end of the adjusting screw (301) penetrating the side plate (103).

2. A workpiece detection device for castings according to claim 1, characterized in that: The fixing assembly (305) comprises a connecting plate (3051) rotatably connected to one end of the adjusting screw (301); two sliding rods (3052) are fixedly connected to one side of the connecting plate (3051); the two sliding rods (3052) slide in two limiting holes (304) respectively; two concave blocks a (3053) and two concave blocks b (3054) are fixedly connected to one side of the connecting plate (3051); round rods a are fixedly connected to the two concave blocks a (3053); support rods a (3057) are rotatably connected to the two concave blocks b (3054); A slide groove (3055) is provided on each of the two slide grooves (3055), a slider is slidably connected in each of the two slide grooves, a concave block c (3056) is fixedly connected to one side of each of the two sliders, a round rod b is fixedly connected to each of the two concave blocks c (3056), a support rod b (3058) and a support rod c (3059) are rotatably connected to each of the round rods b, respectively, and a clamping block (30510) is rotatably connected between the support rod a (3057) and the support rod b (3058) and between the support rod b (3058) and the support rod c (3059) at one end away from the connecting plate (3051).

3. A workpiece detection device for castings according to claim 2, characterized in that: The shape of the clamping block (30510) is a combination of a rectangular parallelepiped and two cylinders.

4. A workpiece detection device for castings according to claim 3, characterized in that: The locking assembly (306) comprises an adjusting rod (3061) fixedly connected to one end of an adjusting screw rod (301); one end of the adjusting rod (3061) is fixedly connected to two triangular blocks (3062); one side of the side plate (103) is fixedly connected to a circular thin wall a (3063); a circular thin wall b (3064) is clamped inside the circular thin wall a (3063); the inner wall of the circular thin wall b (3064) is fixedly connected to a toothed ring; and the gap between the two triangular blocks (3062) is clamped to the toothed ring.

5. A workpiece detection device for castings according to claim 1, characterized in that: A fixing plate (104) is fixedly connected between the two side plates (103), and a storage container (102) is fixedly connected to the bottom of the workbench (101).

6. A workpiece detection device for castings according to claim 5, characterized in that: The detection mechanism (2) comprises a cylinder (201) mounted on the bottom of a fixed plate (104); a movable end of the cylinder (201) is fixedly connected to a pressure plate (202); one side of the storage container (102) is rotatably connected to a protective door (203); and an observation window (204) for observing detection values ​​is provided on the protective door (203).