Device for stably supporting and protecting roller way correlation grating

By designing a device including a lower beam, a transmitter box and a receiving box, the problem of interruption and easy damage to the signal of the emitting grating during roller vibration is solved, stable support and protection of the emitting grating is achieved, and the stability and efficiency of rod production are improved.

CN222561790UActive Publication Date: 2025-03-04HANDAN IRON & STEEL GROUP CO LTD +1
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Patent Information

Application Number
CN202420474875.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-03-04
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

The existing counter-injection grating will cause irregular shaking when the rollers vibrate, resulting in the signal being intermittent and lack of protection, which is easily damaged by external impact, affecting rod production.

Method used

A device including a lower cross beam, a transmitter box and a receiving box is designed. The lower cross beam is fixed below the roller track, the transmitter box and the receiving box are vertically fixed at both ends of the lower cross beam, and the grating wire is connected through a threading hole. The box body of the transmitter box and the receiving box has a grating fixing seat and a movable buckle cover to provide stable support and protection.

Benefits of technology

Through this device, it is possible to maintain stable transmission and reception of the transmitting and receiving end of the emission grating, avoid intermittent signals, protect the grating from impact damage, improve production stability and accuracy, extend the service life of the grating, and reduce production costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222561790U_ABST
Patent Text Reader

Abstract

The utility model discloses a device for stably supporting and protecting a roller way correlation grating, belongs to the technical field of bar production line signal detection equipment, and is used for stably supporting and protecting the roller way correlation grating. According to the technical scheme, a lower cross beam is a horizontally-placed steel cross beam, a transmitting box and a receiving box are perpendicularly fixed to the two ends of the lower cross beam respectively, grating holes are formed in the opposite side faces of box bodies of the transmitting box and the receiving box respectively, and the transmitting end and the receiving end of a correlation grating are fixed in the transmitting box and the receiving box respectively; the transmitting end and the receiving end of the correlation grating are respectively opposite, the bottom of the box body of the transmitting box and the bottom of the box body of the receiving box are respectively provided with threading holes, and grating wires are connected with the transmitting end and the receiving end of the correlation grating. According to the utility model, the transmitting end and the receiving end of the bijection grating of the roller bed can be stably supported, so that signal interruption caused by vibration of the roller bed is avoided, the running stability and accuracy of the bijection grating are improved, the bijection grating can be protected from being impacted by external force, and smooth production is ensured.
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Description

Technical Field

[0001] The utility model relates to a device capable of stably supporting and protecting a roller table radiating grating, and belongs to the technical field of signal detection equipment for a bar production line. Background Art

[0002] The beam grating is used to detect rebar at the double flat drag of the bar production line. When the rebar passes through the double flat drag roller and reaches the beam grating, the beam grating loses the signal. When the rebar completely passes through the beam grating, the beam grating gets the signal again, and the double flat drag moves the rebar to the inspection table. The existing beam grating transmitter and receiver are distributed on both sides of the double flat drag roller. The beam grating transmitter and receiver are installed on the bracket respectively. Due to the large vibration during the operation of the roller, the beam gratings independently installed on the bracket will shake irregularly when the roller vibrates during operation, making the beam grating unable to work stably. The signal of the beam grating receiver is intermittent, causing the double flat drag to often malfunction. At the same time, the existing beam grating is installed on the bracket without external protection and is easily damaged by external impact, which seriously affects the production of bars. Utility Model Content

[0003] The purpose of the utility model is to provide a device for stably supporting and protecting a roller conveyor grating, which can stably support the transmitting end and the receiving end of the grating, avoid signal discontinuity caused by roller conveyor vibration, improve the stability and accuracy of the grating operation, and protect the grating from external impact, thereby ensuring smooth production.

[0004] The technical solution to solve the above technical problems is:

[0005] A device for stably supporting and protecting a roller conveyor opposing grating comprises a lower crossbeam, a transmitting box and a receiving box. The lower crossbeam is a horizontally placed steel crossbeam. The transmitting box and the receiving box are respectively upright rectangular boxes, which are respectively fixed vertically at two ends of the lower crossbeam. The box bodies of the transmitting box and the receiving box have grating holes on opposite sides thereof. The transmitting end and the receiving end of the opposing grating are respectively fixed in the transmitting box and the receiving box. The transmitting end and the receiving end of the opposing grating are respectively opposed to each other through the grating holes on the box body sides of the transmitting box and the receiving box. The bottoms of the box bodies of the transmitting box and the receiving box and the corresponding lower crossbeam have threading holes, and the grating wires are respectively connected to the transmitting end and the receiving end of the opposing grating through the threading holes.

[0006] The above-mentioned device for stably supporting and protecting the roller-type counter-radiation grating, the transmitting box and the receiving box respectively have grating fixing seats in the box body, the grating fixing seats are N-type plate frames, one side of the grating fixing seats is fixed on the inner wall of the box body below the grating holes of the transmitting box and the receiving box, and the transmitting end and the receiving end of the counter-radiation grating are respectively fixed on the top surface of the grating fixing seats of the transmitting box and the receiving box.

[0007] The above-mentioned device for stably supporting and protecting the roller-type grating, the top surface and outer side surface of the transmitting box and the receiving box are respectively separated from the box body of the transmitting box and the receiving box, the top surface and the outer side surface are connected to a movable buckle cover of an L-shaped plate, the front end of the upper short plate of the L-shaped plate of the movable buckle cover is connected to the side wall of the box body of the transmitting box and the receiving box through a rotating shaft, and the lower long plate of the L-shaped plate of the movable buckle cover is equipped with a handle.

[0008] The beneficial effects of the utility model are:

[0009] The lower crossbeam of the utility model is fixed on the roller structure frame below the roller, and the transmitting box and the receiving box are fixedly connected to the two ends of the lower crossbeam, and can keep synchronization when the roller vibrates, ensuring that the transmitting end and the receiving end of the opposite-beam grating can maintain stable transmission and reception at any time, and there will be no signal interruption; the transmitting end and the receiving end of the opposite-beam grating are respectively fixed in the transmitting box and the receiving box, and the box body can protect the transmitting end and the receiving end to avoid damage by impact.

[0010] The utility model has a simple structure and is easy to use. It can stably support the transmitting end and the receiving end of the roller conveyor grating, avoid signal discontinuity caused by roller conveyor vibration, improve the stability and accuracy of the operation of the grating, and at the same time protect the grating from external impact, thereby increasing the service life of the grating, reducing production costs, and ensuring smooth production. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of the utility model;

[0012] Figure 2 yes Figure 1 The main view;

[0013] Figure 3 yes Figure 1 A top view of

[0014] Figure 4 yes Figure 1 Side view of.

[0015] The markings in the figure are as follows: lower crossbeam 1, transmitting box 2, receiving box 3, grating hole 4, threading hole 5, grating fixing seat 6, movable buckle cover 7, rotating shaft 8, handle 9. DETAILED DESCRIPTION

[0016] The utility model is composed of a lower cross beam 1, a transmitting box 2 and a receiving box 3.

[0017] As shown in the figure, the lower cross beam 1 is a steel cross beam, which can be made of channel steel or angle steel and steel plate. The lower cross beam 1 is placed horizontally and fixed on the roller structure frame below the roller.

[0018] The figure shows that the transmitting box 2 and the receiving box 3 are respectively upright rectangular boxes, which are respectively fixed vertically at the two ends of the lower crossbeam 1, and the transmitting end and the receiving end of the opposite beam grating are respectively fixed in the transmitting box 2 and the receiving box 3. When the roller table vibrates, the transmitting box 2 and the receiving box 3 can keep synchronization through the lower crossbeam 1, ensuring that the transmitting end and the receiving end of the opposite beam grating can maintain stable transmission and reception at any time without signal interruption. The box bodies of the transmitting box and the receiving box can protect the transmitting end and the receiving end from damage by impact.

[0019] As shown in the figure, there are grating holes 4 on the opposite sides of the box bodies of the transmitting box 2 and the receiving box 3, respectively. The transmitting end and the receiving end of the opposing grating are respectively opposed through the grating holes 4 of the box bodies of the transmitting box 2 and the receiving box 3, and the size of the grating holes 4 can be adjusted according to the optical signal width of the opposing grating. There are threading holes 5 on the bottom of the box bodies of the transmitting box 2 and the receiving box 3 and the corresponding lower crossbeam 1, respectively, and the grating wires are connected to the transmitting end and the receiving end of the opposing grating through the threading holes 5.

[0020] As shown in the figure, there are grating fixing seats 6 in the box bodies of the transmitting box 2 and the receiving box 3 respectively. The grating fixing seats 6 are N-shaped plate frames. One side of the grating fixing seats 6 is fixedly connected to the inner wall of the box body below the grating holes 4 of the transmitting box 2 and the receiving box 3. The transmitting end and the receiving end of the opposing gratings are respectively fixed on the top surfaces of the grating fixing seats 6 of the transmitting box 2 and the receiving box 3.

[0021] As shown in the figure, the top surface and the outer side surface of the transmitting box 2 and the receiving box 3 are separated from the box bodies of the transmitting box 2 and the receiving box 3, respectively, and the top surface and the outer side surface are connected to the movable buckle cover 7 of the L-shaped plate, and the front end of the upper short plate of the L-shaped plate of the movable buckle cover 7 is connected to the side walls of the box bodies of the transmitting box 2 and the receiving box 3 through the rotating shaft 8, respectively, and the lower long plate of the L-shaped plate of the movable buckle cover 7 is equipped with a handle 9. The movable buckle cover 7 can be opened by the handle 9 to install the transmitting end and the receiving end of the opposite beam grating, and to inspect and replace them.

[0022] The use process of the utility model is as follows:

[0023] When in use, it is necessary to fix the lower crossbeam 1 on the roller structure frame below the detection roller, then open the movable buckle cover 7 through the handle 9, install and fix the opposite-beam grating on the grating fixing seat 6, and then connect the power line and signal line of the opposite-beam grating to the opposite-beam grating through the threading hole 5. After closing the movable buckle cover 7 and turning on the power, the opposite-beam grating can work.

[0024] An embodiment of the present utility model is as follows:

[0025] The lower cross beam 1 is a steel structure made of channel steel, angle steel and steel plate, with a length of 1350 mm, a height of 120 mm and a width of 150 mm;

[0026] The transmitting box 2 and the receiving box 3 are made of welded steel plates, with a length of 225 mm, a width of 150 mm, and a height of 390 mm;

[0027] The length of the grating hole 4 is 90 mm and the width is 40 mm;

[0028] The diameter of the threading hole 5 is 30 mm;

[0029] The length of the grating fixing seat 6 is 120 mm and the width is 100 mm;

[0030] The length of the L-shaped long plate of the movable buckle cover 7 is 390 mm, the length of the short plate is 213 mm, and the width is 150 mm;

[0031] The length of the rotating shaft 8 is 120 mm and the diameter is 7 mm;

[0032] The handle 9 has a length of 100 mm and a width of 35 mm.

Claims

1. A device for stably supporting and protecting a roller conveyor grating, characterized in that: The invention comprises a lower crossbeam (1), a transmitting box (2), and a receiving box (3). The lower crossbeam (1) is a horizontally placed steel crossbeam. The transmitting box (2) and the receiving box (3) are respectively upright rectangular boxes. The transmitting box (2) and the receiving box (3) are respectively fixed vertically at two ends of the lower crossbeam (1). The opposite sides of the box bodies of the transmitting box (2) and the receiving box (3) are respectively provided with grating holes (4). The transmitting end and the receiving end of the opposing grating are respectively fixed in the transmitting box (2) and the receiving box (3). The transmitting end and the receiving end of the opposing grating are respectively opposed to each other through the grating holes (4) on the sides of the box bodies of the transmitting box (2) and the receiving box (3). The bottoms of the box bodies of the transmitting box (2) and the receiving box (3) and the corresponding lower crossbeam (1) are respectively provided with threading holes (5). The grating wires are respectively connected to the transmitting end and the receiving end of the opposing grating through the threading holes (5).

2. The device for stably supporting and protecting the roller conveyor grating according to claim 1 is characterized in that: The transmitting box (2) and the receiving box (3) each have a grating fixing seat (6) in their box bodies. The grating fixing seat (6) is an N-shaped plate frame. One side of the grating fixing seat (6) is fixed to the inner wall of the box body below the grating hole (4) of the transmitting box (2) and the receiving box (3). The transmitting end and the receiving end of the opposite grating are respectively fixed to the top surface of the grating fixing seat (6) of the transmitting box (2) and the receiving box (3).

3. The device for stably supporting and protecting the roller conveyor grating according to claim 1 is characterized in that: The top surface and outer side surface of the transmitting box (2) and the receiving box (3) are separated from the box bodies of the transmitting box (2) and the receiving box (3), respectively; the top surface and the outer side surface are connected to a movable buckle cover (7) which is an L-shaped plate; the front end of the upper short plate of the L-shaped plate of the movable buckle cover (7) is connected to the side wall of the box body of the transmitting box (2) and the receiving box (3) via a rotating shaft (8); and a handle (9) is installed on the outer side surface of the lower long plate of the L-shaped plate of the movable buckle cover (7).