Drying equipment for automobile wire harness adhesive tape production
By designing a drying equipment for the production of automotive wire harness tape, using the combination of heating elements and conveying components, the problem of moisture residue caused by short air drying time of the existing drying device is solved, and a more efficient drying effect is achieved.
Patent Information
- Application Number
- CN202420862867.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing drying and shaping devices have a short time during the air-drying process, which can easily lead to incomplete air-drying of the automobile wiring harness tape and moisture residue.
A drying equipment for the production of automotive wire harness tapes is designed, including a drying box, heating elements and conveying components. The drying box is equipped with a heating element and a conveying component. The transmission component drives the drive roller to rotate through the meshing of the drive motor, the drive shaft and the drive gear, and uses the W-shaped conveying roller to support and convey the tape. The heating element generates hot air through the electric heating tube and the bellows to heat and dry the tape.
Through this design, the tape is delayed in the drying box, increasing residence time, ensuring that the tape is heated evenly, improving drying efficiency and avoiding moisture residue.
Smart Images

Figure CN222562353U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of drying and shaping devices, in particular to drying equipment for producing automobile wiring harness adhesive tapes. Background Art
[0002] As we all know, automotive wiring harness tape is mainly used to replace the original PVC tape. It has the functions of environmental protection, shock absorption, wear resistance, etc. It is specially used for automotive industrial wiring harness winding. It has strong surface anti-fouling ability and high temperature stability. The main highlight of automotive wiring harness tape base fabric lies in the environmental protection of the production process and the environmental protection of the product. The color weaving process is adopted in the production process, which reduces the dyeing process and avoids the impact of dyeing on environmental pollution. After the tape base fabric is adopted, the odor pollution caused by the later use of PVC tape is reduced. In recent years, due to the continuous improvement of environmental protection requirements of automobile manufacturers, the use of polyester and nylon base fabrics has been continuously increased. During the processing of polyester base fabric, a drying device will be used to dry and shape the water vapor on the surface of the fabric to obtain a dry and formed fabric, and then the fabric will be rolled up using a winding device to complete the drying of the fabric;
[0003] It has been found in the use of existing drying and shaping devices that the drying and shaping devices on the market generally use fans and heating wires to perform hot air drying on the polyester base cloth. During air drying, traditional air drying equipment generally dries the rubber pad while conveying it, but the air drying process requires a certain amount of time. If the air drying time is short, it is easy to cause incomplete air drying of the tape and residual moisture. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a drying device for producing automobile wiring harness tapes.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: The utility model is a drying device for producing automotive wiring harness tapes, comprising the following main components;
[0008] Drying box: The inner cavity of the drying box is provided with a heating element and a conveying assembly, the heating element is used to generate heat energy, the conveying assembly is used to support and convey the wiring harness tape, the side of the drying box is provided with a temperature sensor for real-time monitoring of the temperature in the box, and the two ends of the drying box are respectively provided with a feed port and a discharge port;
[0009] Heating element: including electric heating tube and bellows, the electric heating tube is arranged at the top and bottom of the inner cavity of the drying box, a fan is installed in the bellows, the output end of the bellows is adapted to the electric heating tube inside the drying box, and is used to heat and dry the tape, and the heating element is controlled by a controller;
[0010] Conveying assembly: including a driving roller, a driving motor and a plurality of conveying rollers. The conveying rollers are arranged in the inner cavity of the drying box in a W-shaped structure and are rotatably installed in the inner cavity of the drying box. The driving rollers are rotatably installed on the feed port and the discharge port at both ends of the drying box. The driving motor is used to drive the two driving rollers to rotate.
[0011] Preferably, the driving motor is fixedly mounted at one end of the drying box where a feed port is provided, and the output end of the driving motor is connected to a driving roller at the feed port. A conveying layer is provided on the rear side of the drying box, and a transmission shaft is rotatably installed in the conveying layer. A transmission gear is provided at the end of the transmission shaft, and two driving rollers are meshed with the transmission gear through the driving gear.
[0012] Further preferably, a box cover is hingedly connected to the front side of the drying box, the box cover door lock is locked to the drying box, and a sealing frame is provided on the inner side of the box cover, and the sealing frame is fitted to the drying box through a sealing rubber pad.
[0013] Again preferably, a heat exchange layer is provided at the bottom and the top of the drying box, a plurality of the electric heating tubes are arranged in the heat exchange layer, and the heat exchange layer is separated from the inner cavity of the drying box by an electric heating network.
[0014] Preferably, the bellows are fixedly mounted on the rear side of the drying box, at least two bellows are provided, and the output ends of the bellows are respectively connected to the heat exchange layers at the top and bottom of the drying box through air ducts.
[0015] Further preferably, the outer wall of one end of the drying box having a feed port is provided with a guide assembly, the guide assembly includes a mounting frame, an upper roller and a lower roller, the mounting frame is an inclined structure, the upper roller and the lower roller are rotatably installed at the end of the mounting frame, and a gap is provided between the upper roller and the lower roller.
[0016] Again preferably, an extrusion plate is provided on the upper roller, the bottom of the extrusion plate is an arc-shaped structure, both ends of the upper roller pass through the mounting frame through a hinge shaft, and a limiting nut is installed on the hinge shaft through a threaded structure.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a drying device for producing automotive wiring harness tapes, which has the following beneficial effects:
[0019] The conveying assembly of the utility model drives the driving rollers at the discharge port and the feed port to rotate through the cooperation of the driving motor, the transmission shaft and the meshing of the driving gear and the transmission gear, and utilizes the driving rollers at both ends to apply conveying force to the tape. The conveying rollers are arranged in the inner cavity of the drying box with a W-shaped structure to support and convey the tape. This conveying design structure delays the conveying of the tape in the drying box, and at the same time utilizes the added elements to input hot air at the top and bottom of the drying box to dry the tape, thereby further improving the efficiency of the device in drying the tape. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a front structural schematic diagram of the utility model;
[0021] Figure 2 This is a rear view structural diagram of the utility model;
[0022] Figure 3 This is a schematic diagram of the connection structure of two driving rollers of the utility model;
[0023] Figure 4 This is a schematic diagram of the cross-sectional structure of the drying box of the utility model;
[0024] In the figure: 1. Drying box; 2. Feed inlet; 3. Discharge outlet; 4. Driving roller; 5. Mounting frame; 6. Upper roller; 7. Lower roller; 8. Extrusion plate; 9. Limit nut; 10. Box cover; 11. Bellows; 12. Transmission shaft; 13. Transmission gear; 14. Driving gear; 15. Conveying roller; 16. Heat exchange layer; 17. Electric heating network; 18. Electric heating pipe; 19. Driving motor. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-4 , the utility model is a drying device for producing automobile wiring harness tape, including the following main components;
[0027] Drying box 1: The inner cavity of the drying box 1 is provided with a heating element and a conveying assembly, the heating element is used to generate heat energy, the conveying assembly is used to support the wiring harness tape and convey the wiring harness tape, the side of the drying box 1 is provided with a temperature sensor for real-time monitoring of the temperature in the box, and the two ends of the drying box 1 are respectively provided with a feed port 2 and a discharge port 3;
[0028] Heating element: comprising an electric heating tube 18 and a wind box 11, wherein the electric heating tube 18 is arranged at the top and bottom of the inner cavity of the drying box 1, and a fan is installed in the wind box 11, and the output end of the wind box 11 is adapted to the electric heating tube 18 inside the drying box 1, and is used to heat and dry the tape, and the heating element is controlled by a controller;
[0029] Conveying assembly: includes a driving roller 4, a driving motor 19 and a plurality of conveying rollers 15. The conveying rollers 15 are arranged in the inner cavity of the drying box 1 in a W-shaped structure, and are rotatably installed in the inner cavity of the drying box 1. The driving rollers 4 are rotatably installed on the feed port 2 and the discharge port 3 at both ends of the drying box 1. The driving motor 19 is used to drive the two driving rollers 4 to rotate.
[0030] In the preferred embodiment of the drying equipment for producing the above-mentioned automotive wiring harness tape, the driving motor 19 is fixedly mounted at one end of the drying box 1 where the feed port 2 is provided, and the output end of the driving motor 19 is connected to the driving roller 4 at the feed port 2. This design enables the tape to continuously and stably enter the drying box 1, thereby improving the production efficiency. A conveying layer is provided on the rear side of the drying box 1, and a transmission shaft 12 is rotatably installed in the conveying layer. A transmission gear 13 is provided at the end of the transmission shaft 12, and two driving rollers 4 are meshed with the transmission gear 13 through the driving gear 14. This design enables the driving rollers 4 at both ends of the drying box 1 to apply a conveying force to the tape, so that the tape is smoothly conveyed in the drying box 1.
[0031] In the preferred embodiment of the drying equipment for producing the above-mentioned automobile wiring harness tape, a box cover 10 is hingedly connected to the front side of the drying box 1, and is locked to the drying box 1 with a door lock. A sealing frame is provided on the inner side of the box cover 10, and the sealing frame is fitted to the drying box 1 through a sealing rubber pad. This design facilitates the opening of the drying box 1. The auxiliary tape is arranged inside the drying box 1, while ensuring the sealing of the box body and improving the drying effect. The door lock can adopt a conventional spring lock structure.
[0032] In the preferred embodiment of the drying equipment for producing the automotive wiring harness tape, a heat exchange layer 16 is provided at the bottom and the top of the drying box 1, a plurality of electric heating tubes 18 are arranged in the heat exchange layer 16, and the heat exchange layer 16 is separated from the inner cavity of the drying box 1 by an electric heating network 17. This design makes full use of thermal energy and improves the energy utilization rate of the drying equipment.
[0033] In the preferred embodiment of the drying equipment for the production of automotive wiring harness tapes, the bellows 11 is fixedly installed on the rear side of the drying box 1, at least two bellows 11 are provided, and the output ends of the bellows 11 are connected to the heat exchange layers 16 at the top and bottom of the drying box 1 respectively through air ducts. This design is conducive to the uniform flow of hot air and further improves the drying effect. A dustproof net is installed at the inlet of the bellows 11 to filter the inhaled air to prevent dust from entering the bellows 11.
[0034] In the preferred embodiment of the drying equipment for producing the above-mentioned automotive wiring harness tape, a guide assembly is provided on the outer wall of the drying box 1 at one end of the feed port 2, and the guide assembly includes a mounting frame 5, an upper roller 6 and a lower roller 7. The mounting frame 5 is an inclined structure, and the upper roller 6 and the lower roller 7 are rotatably mounted on the end of the mounting frame 5, and a gap is provided between the upper roller 6 and the lower roller 7. This design can better control the feeding direction and speed of the tape and reduce the jamming and wear of the tape during the feeding process.
[0035] In the preferred embodiment of the drying equipment for producing the above-mentioned automobile wiring harness tape, an extrusion plate 8 is provided on the upper roller 6, and the bottom of the extrusion plate 8 is an arc-shaped structure. Both ends of the upper roller 6 pass through the mounting frame 5 through a hinge shaft, and a limit nut 9 is installed on the hinge shaft through a threaded structure. When the tape is arranged in the guide assembly and the drying box 1, the upper roller 6 can be rotated to move the extrusion plate 8 away from the rubber pad. When the tape is arranged, the upper roller 6 can be rotated to make the extrusion plate 8 press down on the tape. After the upper roller 6 is adjusted, the limit nut 9 can be used to limit the position and fix the upper roller 6. After the extrusion plate 8 presses the tape, the extrusion plate 8 can be used to squeeze the tape during the conveyance of the tape on the drying rod in the drying box 1 to remove moisture from the tape.
[0036] The heating element of the drying equipment for producing automobile wiring harness tape generates heat energy, and air is sucked into the drying box 1 through the fan. The air is converted into hot air under the action of the electric heating tube, and is sent into the inner cavity of the drying box 1 at the top and bottom of the drying box 1 to contact the tape, so as to heat and dry the tape. The fan in the utility model can adopt a conventional industrial suction fan equipment structure. The tape is driven to move in the drying box 1 by a conveying component arranged in a W structure, so that the time the tape stays in the drying box 1 is increased to ensure that the tape is evenly heated. The temperature sensor monitors the temperature in the box in real time and transmits the signal to the controller. The controller adjusts the working state of the heating element according to the temperature signal to control the drying temperature. The controller can adopt a conventional PLC electrical control device.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A drying equipment for producing automotive wiring harness tape, characterized in that: It includes the following main components: Drying box (1): The inner cavity of the drying box (1) is provided with a heating element and a conveying assembly, the heating element is used to generate heat energy, the conveying assembly is used to support the wiring harness tape and convey the wiring harness tape, a temperature sensor is provided on the side of the drying box (1) for real-time monitoring of the temperature in the box, and a feed port (2) and a discharge port (3) are provided at both ends of the drying box (1); The heating element comprises an electric heating tube (18) and a bellows (11), wherein the electric heating tube (18) is arranged at the top and the bottom of the inner cavity of the drying box (1), a fan is installed in the bellows (11), the output end of the bellows (11) is adapted to the electric heating tube (18) inside the drying box (1), and is used to heat and dry the adhesive tape, and the heating element is controlled by a controller; The conveying assembly comprises a driving roller (4), a driving motor (19) and a plurality of conveying rollers (15). The conveying rollers (15) are arranged in the inner cavity of the drying box (1) in a W-shaped structure, and the conveying rollers (15) are rotatably mounted in the inner cavity of the drying box (1). The driving rollers (4) are rotatably mounted on the feed port (2) and the discharge port (3) at both ends of the drying box (1). The driving motor (19) is used to drive the two driving rollers (4) to rotate.
2. The drying equipment for producing automotive wiring harness tape according to claim 1, characterized in that: The driving motor (19) is fixedly mounted on one end of the drying box (1) where a feed port (2) is provided, and the output end of the driving motor (19) is connected to a driving roller (4) at the feed port (2). A conveying layer is provided on the rear side of the drying box (1), and a transmission shaft (12) is rotatably mounted in the transmission layer. A transmission gear (13) is provided at the end of the transmission shaft (12), and two driving rollers (4) are meshed with the transmission gear (13) via the driving gear (14).
3. The drying equipment for producing automotive wiring harness tape according to claim 2, characterized in that: A box cover (10) is hingedly connected to the front side of the drying box (1), and the door lock of the box cover (10) is locked with the drying box (1). A sealing frame is provided on the inner side of the box cover (10), and the sealing frame is fitted with the drying box (1) via a sealing rubber pad.
4. The drying equipment for producing automotive wiring harness tape according to claim 3, characterized in that: The bottom and top of the drying box (1) are provided with a heat exchange layer (16), a plurality of electric heating pipes (18) are arranged in the heat exchange layer (16), and the heat exchange layer (16) and the inner cavity of the drying box (1) are separated by an electric heating network (17).
5. The drying equipment for producing automotive wiring harness tape according to claim 4, characterized in that: The wind box (11) is fixedly installed on the rear side of the drying box (1), at least two wind boxes (11) are provided, and the output ends of the wind boxes (11) are respectively connected to the heat exchange layers (16) at the top and bottom of the drying box (1) through air ducts.
6. The drying equipment for producing automotive wiring harness tape according to claim 5, characterized in that: The outer wall of one end of the drying box (1) where the feed port (2) is provided is provided with a guide assembly, and the guide assembly comprises a mounting frame (5), an upper roller (6) and a lower roller (7), the mounting frame (5) is an inclined structure, the upper roller (6) and the lower roller (7) are rotatably mounted on the end of the mounting frame (5), and a gap is provided between the upper roller (6) and the lower roller (7).
7. The drying equipment for producing automotive wiring harness tape according to claim 6, characterized in that: The upper roller (6) is provided with an extrusion plate (8), the bottom of which is an arc-shaped structure. Both ends of the upper roller (6) penetrate the mounting frame (5) via a hinge shaft, and a limit nut (9) is installed on the hinge shaft via a threaded structure.
Citation Information
Cited By
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