Intermittent hollow filter stick cavity forming device
By designing an intermittent hollow filter rod cavity forming device including an adjustment and replacement mechanism and auxiliary processing components, the problem of inefficient production efficiency caused by complex structure of the existing device is solved, and the efficiency and quality improvement of filter rod processing and forming is achieved.
Patent Information
- Application Number
- CN202420992685.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing filter rod cavity forming device has complex structure, resulting in low production efficiency, increased manufacturing cost, and insufficient molding accuracy, which affects the quality of the finished product, especially when replacing the molded guide rod, affects production efficiency.
An intermittent hollow filter rod cavity forming device is designed, including an adjustment and replacement mechanism and an auxiliary processing assembly. The adjustment and replacement mechanism realizes rapid replacement of the molded guide rod through electric slide rails and positioning blocks, and the auxiliary processing components realize positioning and fixing of the filter rod and waste recycling through positioning seats and electric push rods.
The device improves the efficiency and quality of filter rod processing and forming by quickly replacing the molded guide rod and effectively recycling waste, reduces manufacturing costs, and simplifies the replacement process of molded guide rods and improves production efficiency.
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Figure CN222565062U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter rod cavity forming, in particular to an intermittent hollow filter rod cavity forming device. Background Art
[0002] Hollow filter rod forming technology is a key link in the production of hollow filter rods in the field of international tobacco new cigarette production. The forming process of paperless hollow filter rods is very different from that of ordinary filter rods. The biggest difference lies in the high-temperature forming of the steam in the pipe and the dehydration and hardening treatment of the cold dry air. Ordinary filter rods only need electric heating of the pipe and glue bonding to form, while the production of hollow filter rods requires simultaneous steam heating to accelerate the shaping and cold air to quickly cool and dry the solid. The rapid shaping by steam heating mainly utilizes the high temperature of saturated steam to quickly heat and shape the acetate fiber bundle mixed with the plasticizer.
[0003] The existing filter rod cavity forming device has low production efficiency due to its complex structure during use, which may increase manufacturing costs. In addition, some existing devices may not have high enough precision when forming the filter rod cavity, resulting in unstable quality of the finished product, which may affect the use effect of the filter rod. For filter rods with special processes, the forming guide rod needs to be replaced, and the replacement method is inconvenient and takes a long time, which affects the efficiency of filter rod production. Therefore, an intermittent hollow filter rod cavity forming device is proposed to solve the above technical problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an intermittent hollow filter rod cavity forming device, which has the advantages of easy replacement and use, high production efficiency, and material recovery. It solves the problem that the existing filter rod cavity forming devices have low production efficiency due to their complex structure during use, which may increase manufacturing costs, and some existing devices may not have high enough precision when forming the filter rod cavity, resulting in unstable quality of the finished product, which may affect the use effect of the filter rod, and for filter rods with special processes, the forming guide rod needs to be replaced, and the replacement method is relatively inconvenient, and it takes a lot of time to replace, thereby affecting the efficiency of filter rod production.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intermittent hollow filter rod cavity forming device, comprising a processing seat, an adjustment and replacement mechanism is provided on the processing seat, and an auxiliary processing component is provided on the processing seat;
[0006] The adjustment and replacement mechanism comprises an electric slide rail fixedly mounted on the top of the processing seat, a slider is slidably connected to the top of the electric slide rail, a mounting plate is fixedly mounted on the top of the slider, a mounting frame is fixedly mounted on the top of the mounting plate, and a positioning block is fixedly mounted on the top of the mounting frame;
[0007] The top of the mounting frame is movably connected with a forming guide rod body movably plugged into the positioning block, the top of the mounting plate is fixedly installed with a fixing frame, the top of the fixing frame is fixedly installed with an adjustment plate, the top of the adjustment plate is rotatably connected with an adjustment rotating rod, and the bottom of the adjustment rotating rod is rotatably connected to a limited position frame.
[0008] Furthermore, the auxiliary processing component includes a positioning seat fixedly installed on the top of the processing seat, a support column located inside the positioning seat is fixedly installed on the top of the processing seat, an electric push rod is fixedly installed on the inner top wall of the positioning seat, a placement seat is fixedly installed on the output end of the electric push rod and the top of the support column, a recovery bin is opened inside the processing seat, a material guide pipe fixedly connected to the recovery bin is fixedly installed inside the processing seat, and a collecting hopper is fixedly installed on the top of the material guide pipe.
[0009] Furthermore, a plug-in hole is provided on the molded guide rod body, and the molded guide rod body is movably plugged with the mounting frame through the plug-in hole.
[0010] Furthermore, a threaded hole is provided inside the adjusting plate, and the adjusting rotating rod is threadedly connected to the adjusting plate through the threaded hole.
[0011] Furthermore, a plurality of placement grooves are provided on opposite sides of the two placement seats, and the positions of the placement grooves correspond to each other.
[0012] Furthermore, a mounting groove is provided inside the processing seat, and the material guide pipe is fixedly connected to the processing seat through the mounting groove.
[0013] Furthermore, a controller is provided on the front of the processing seat, and the controller is electrically connected to each device on the processing seat through a power line.
[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0015] The intermittent hollow filter rod cavity forming device, through the provided adjustment and replacement mechanism, can quickly and conveniently replace different types of forming guide rod bodies used in the production of the filter rods under the mutual cooperation between the various structures on the processing seat, thereby realizing the processing of the filter rods with different processes, and with the cooperation of the auxiliary processing components, the filter rods to be processed can be positioned and fixed, and the waste generated during the processing can be collected, thereby effectively improving the efficiency and quality of the filter rod processing and forming. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic cross-sectional view of the structure of the utility model;
[0017] Figure 2 It is a front view schematic diagram of the structure of the utility model;
[0018] Figure 3 It is a side view schematic diagram of the structural positioning seat of the utility model;
[0019] Figure 4 It is a three-dimensional schematic diagram of the adjustment plate structure of the utility model.
[0020] In the figure: 1. Processing seat; 2. Electric slide rail; 3. Slider; 4. Mounting plate; 5. Mounting frame; 6. Positioning block; 7. Forming guide rod body; 8. Fixing frame; 9. Adjusting plate; 10. Adjusting rotating rod; 11. Limiting frame; 12. Positioning seat; 13. Support column; 14. Electric push rod; 15. Placement seat; 16. Recovery bin; 17. Material guide pipe; 18. Collecting hopper. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 In this embodiment, an intermittent hollow filter rod cavity forming device includes a processing seat 1, an adjustment and replacement mechanism is provided on the processing seat 1, and an auxiliary processing component is provided on the processing seat 1.
[0023] Embodiment 1: The adjustment and replacement mechanism includes an electric slide rail 2 fixedly mounted on the top of the processing seat 1. A controller is provided on the front of the processing seat 1, and the controller is electrically connected to each device on the processing seat 1 through a power cord, so that the staff can operate and control the processing seat 1 through the controller.
[0024] Among them, the top of the electric slide rail 2 is slidably connected with a slider 3, the top of the slider 3 is fixedly installed with a mounting plate 4, the top of the mounting plate 4 is fixedly installed with a mounting frame 5, the top of the mounting frame 5 is fixedly installed with a positioning block 6, the top of the mounting frame 5 is movably connected with a forming guide rod body 7 movably plugged with the positioning block 6, and a plug-in hole is opened on the forming guide rod body 7. The forming guide rod body 7 is movably plugged with the mounting frame 5 through the plug-in hole, which makes it convenient to replace and use different forming guide rod bodies 7 through the mounting frame 5, thereby meeting different production process requirements.
[0025] Among them, a fixing frame 8 is fixedly installed on the top of the mounting plate 4, and an adjusting plate 9 is fixedly installed on the top of the fixing frame 8. The top of the adjusting plate 9 is rotatably connected with an adjusting rotating rod 10. A threaded hole is opened inside the adjusting plate 9, and the adjusting rotating rod 10 is threadedly connected to the adjusting plate 9 through the threaded hole, so that the adjusting rotating rod 10 is conveniently rotated through the threaded hole to drive the limit frame 11 to contact and limit with the forming guide rod body 7, thereby improving the stability of the forming guide rod body 7 when in use. The bottom of the adjusting rotating rod 10 is rotatably connected to the limit frame 11, and the installation of the forming guide rod body 7 is fixed by the limit frame 11, making it more stable to use.
[0026] Embodiment 2: The auxiliary processing component includes a positioning seat 12 fixedly installed on the top of the processing seat 1, and a support column 13 located inside the positioning seat 12 is fixedly installed on the top of the processing seat 1, and an electric push rod 14 is fixedly installed on the inner top wall of the positioning seat 12, and a placement seat 15 is fixedly installed on the output end of the electric push rod 14 and the top of the support column 13. A plurality of placement slots are opened on the opposite sides of the two placement seats 15, and the positions of the placement slots correspond to each other, which is convenient for central control molding operations on multiple filter rods at one time through multiple placement slots, thereby helping to improve the efficiency of filter rod molding.
[0027] Among them, a recovery bin 16 is opened inside the processing seat 1, and a material guide pipe 17 fixedly connected to the recovery bin 16 is fixedly installed inside the processing seat 1. An installation groove is opened inside the processing seat 1, and the material guide pipe 17 is fixedly connected to the processing seat 1 through the installation groove, so that the waste generated by the processing can be guided through the material guide pipe 17, so as to facilitate subsequent collection and processing. A collecting hopper 18 is fixedly installed on the top of the material guide pipe 17, and the fallen waste is collected through the collecting hopper 18.
[0028] It should be noted that the intermittent hollow filter rod cavity forming device, through the adjustment and replacement mechanism, with the cooperation between the various structures on the processing seat 1, can quickly and conveniently replace different types of forming guide rod bodies 7 used in the production of filter rods, thereby realizing the processing of filter rods with different processes, and with the cooperation of auxiliary processing components, the filter rods to be processed can be positioned and fixed, and the waste generated during the processing can be collected, thereby effectively improving the efficiency and quality of filter rod processing and forming.
[0029] The working principle of the above embodiment is:
[0030] When using the intermittent hollow filter rod cavity forming device, first install the forming guide rod body 7 to be used on the mounting frame 5, and make the positioning block 6 plug into the forming guide rod body 7, then rotate the adjusting rotating rod 10 to drive the limit frame 11 to descend and contact the outer wall of the forming guide rod body 7, thereby fixing it and keeping it in a stable state during use, then place the filter rod material on the top of the placement seat 15, and start the electric push rod 14 to position and fix it, then start the electric slide rail 2 through the controller to make the slider 3 drive the processing equipment on the mounting plate 4 to move, so as to perform processing operations on the filter rod, and the waste generated by the processing falls into the collecting hopper 18 and is transported to the inside of the recovery bin 16 by the guide pipe 17, so that the staff can carry out unified processing.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intermittent hollow filter rod cavity forming device, comprising a processing seat (1), characterized in that: The processing seat (1) is provided with an adjustment and replacement mechanism, and the processing seat (1) is provided with an auxiliary processing component; The adjustment and replacement mechanism comprises an electric slide rail (2) fixedly mounted on the top of the processing seat (1); the top of the electric slide rail (2) is slidably connected to a slider (3); the top of the slider (3) is fixedly mounted with a mounting plate (4); the top of the mounting plate (4) is fixedly mounted with a mounting frame (5); the top of the mounting frame (5) is fixedly mounted with a positioning block (6); The top of the mounting frame (5) is movably connected with a molded guide rod body (7) movably plugged into the positioning block (6); the top of the mounting plate (4) is fixedly mounted with a fixing frame (8); the top of the fixing frame (8) is fixedly mounted with an adjustment plate (9); the top of the adjustment plate (9) is rotatably connected with an adjustment rotating rod (10); the bottom of the adjustment rotating rod (10) is rotatably connected with a limit position frame (11).
2. The intermittent hollow filter rod cavity forming device according to claim 1, characterized in that: The auxiliary processing component comprises a positioning seat (12) fixedly mounted on the top of the processing seat (1); a support column (13) located inside the positioning seat (12) is fixedly mounted on the top of the processing seat (1); an electric push rod (14) is fixedly mounted on the inner top wall of the positioning seat (12); a placement seat (15) is fixedly mounted on the output end of the electric push rod (14) and the top of the support column (13); a recovery bin (16) is provided inside the processing seat (1); a material guide pipe (17) fixedly connected to the recovery bin (16) is fixedly mounted inside the processing seat (1); and a collecting hopper (18) is fixedly mounted on the top of the material guide pipe (17).
3. The intermittent hollow filter rod cavity forming device according to claim 1, characterized in that: The molded guide rod body (7) is provided with an inserting hole, and the molded guide rod body (7) is movably inserted into the mounting frame (5) through the inserting hole.
4. The intermittent hollow filter rod cavity forming device according to claim 1, characterized in that: A threaded hole is provided inside the adjustment plate (9), and the adjustment rotating rod (10) is threadedly connected to the adjustment plate (9) through the threaded hole.
5. The intermittent hollow filter rod cavity forming device according to claim 2, characterized in that: A plurality of placement grooves are provided on opposite sides of the two placement seats (15), and the positions of the placement grooves correspond to each other.
6. The intermittent hollow filter rod cavity forming device according to claim 2, characterized in that: The processing seat (1) is provided with a mounting groove inside, and the material guide pipe (17) is fixedly connected to the processing seat (1) via the mounting groove.
7. The intermittent hollow filter rod cavity forming device according to claim 1, characterized in that: A controller is arranged on the front of the processing seat (1), and the controller is electrically connected to various devices on the processing seat (1) via a power line.