Stirring device for integrated wallboard processing

By setting a heat dissipation mechanism and scraping assembly in the agitator, the problems of raw materials adhesion and temperature increase in traditional agitator are solved, and the working efficiency and stability are improved and the service life is extended.

CN222567667UActive Publication Date: 2025-03-07江西沃居实业有限公司
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Patent Information

Application Number
CN202420567976.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-03-07
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

Traditional stirring devices can easily lead to adhesion and residue of raw materials during the stirring process, affecting working efficiency, and long-term use will lead to temperature increase, which may cause short circuit of the motor and reduce service life.

Method used

An integrated wall panel processing agitator is designed, and a heat dissipation motor is used to quickly heat dissipate the temperature to avoid rising temperatures. It also automatically scrapes the raw materials on the inner wall of the mixing tank through the scraping assembly to reduce manual cleaning needs.

Benefits of technology

It effectively reduces the working strength of the stirring device, improves working efficiency and stability, extends the service life, and reduces the labor intensity for staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stirring device for integrated wallboard processing, which belongs to the technical field of integrated wallboard processing and comprises a stirring tank, a heat dissipation box is fixedly connected to the top end of the stirring tank, a heat dissipation mechanism is mounted at the top end of the stirring tank, a first stepping motor is mounted in an inner cavity of the heat dissipation box, and a second stepping motor is mounted in the inner cavity of the heat dissipation box. An output shaft of the stepping motor is connected with a conduction assembly through a key, the bottom end of the conduction assembly is connected with a stirring rod through a key, the other end of a stirring block penetrates through the stirring tank and is fixedly connected with a stirring blade, and the outer surface of the stirring rod is rotationally connected with an inner cavity of the stirring tank through a bearing. A scraping assembly is mounted at the bottom end of the stirring tank, a feeding hole is formed in the upper surface of the stirring tank, and a discharging hole is formed in the lower surface of the stirring tank, so that the working stability of the stirring device is improved, the influence on the service life of the stirring device is reduced, the working intensity of workers is reduced, and the working efficiency of the stirring device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust collecting wallboard processing, in particular to a stirring device for integrated wallboard processing. Background Art

[0002] Integrated wall panels are a new type of interior decoration material in recent years. In essence, they are a synthetic material that combines the characteristics of various materials. Because they have advantages that cannot be matched by any single material, and some categories are moderately priced, they are quickly recognized by customers and gradually form a category of decorative materials. During the production process of integrated wall panels, a stirring device is used to mix the raw materials of the integrated wall panels before subsequent processing can be carried out.

[0003] A traditional stirring device usually pours raw materials into a stirring tank and stirs the raw materials inside through the stirring device. The raw materials are easy to stick to the inner wall of the stirring tank during stirring, and the raw materials are easy to remain on the inner wall of the stirring tank for a long time. The staff needs to clean the raw materials regularly, which affects the working efficiency of the stirring device. At the same time, the long-term use of the stirring device is easy to increase the temperature of the working environment of the stirring device. When the temperature is too high, it is easy to cause a short circuit in the motor of the stirring device, which reduces the stability of the stirring device during operation and affects the service life of the stirring device.

[0004] According to the publication number: CN218256057U, a raw material mixing device for the production of integrated wall panels is proposed; it includes: a mixing body, which is hollow inside and is used for mixing raw materials; a stirring component arranged inside the mixing body and used for stirring and mixing the raw materials; wherein the stirring component includes a first stirring component and a second stirring component on both sides of the mixing body; the stirring directions of the first stirring component and the second stirring component are opposite; the first stirring component includes a first stirring shaft rotatably arranged inside the mixing body, a sliding sleeve is elastically slidingly arranged on the first stirring shaft, and a plurality of first stirring blades are arrayed on the sliding sleeve; the second stirring component includes a second stirring shaft, a plurality of second stirring blades are arrayed on the first stirring shaft, and a driving mechanism for driving the sliding sleeve to jump up and down during rotation is arranged between the second stirring shaft and the sliding sleeve.

[0005] According to the mixing device introduced above, the raw materials are easy to stick to the inner wall of the mixing tank during stirring, and the raw materials are easy to remain on the inner wall of the mixing tank for a long time. The staff is required to clean the raw materials regularly, which affects the working efficiency of the stirring device. At the same time, the long-term use of the stirring device is easy to increase the temperature of the working environment of the stirring device. When the temperature is too high, it is easy to cause a short circuit in the motor of the stirring device, which reduces the stability of the stirring device during operation and affects the service life of the stirring device. Therefore, we need to propose a stirring device for integrated wall panel processing. Utility Model Content

[0006] The purpose of the utility model is to provide a stirring device for integrated wall panel processing. Through the setting of the heat dissipation mechanism, the first stepper motor can be quickly cooled to avoid the first stepper motor working for a long time and causing the working environment temperature to be too high. Through the setting of the scraper component, the raw materials on the inner wall of the stirring tank can be scraped and stirred to avoid the staff from cleaning the stirring tank regularly, thereby reducing the staff's work intensity, increasing the working efficiency of the stirring device, improving the stability of the stirring device during operation, and reducing the impact on the service life of the stirring device, so as to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stirring device for processing integrated wall panels, comprising a stirring tank, a heat dissipation box is fixedly connected to the top of the stirring tank, a heat dissipation mechanism for assisting the stirring device to dissipate heat is installed on the top of the stirring tank, a first stepper motor is installed in the inner cavity of the heat dissipation box, the output shaft of the stepper motor is connected to a conduction component through a key, the bottom end of the conduction component is connected to a stirring rod through a key, the other end of the stirring block passes through the stirring tank and is fixedly connected to a stirring paddle, the stirring paddle is located in the inner cavity of the stirring tank, the outer surface of the stirring rod is rotatably connected to the inner cavity of the stirring tank through a bearing, a scraping component for scraping raw materials on the inner wall of the stirring tank is installed at the bottom end of the stirring tank, a feed inlet is provided on the upper surface of the stirring tank, and a discharge port is provided on the lower surface of the stirring tank.

[0008] Preferably, the heat dissipation mechanism includes a heat dissipation component and a heat conducting plate, the heat dissipation component is installed on the top of the heat dissipation box, the heat conducting plate is installed on the upper surface of the first stepper motor, the upper surface of the heat conducting plate is fixedly connected with heat dissipation fins, and the heat dissipation fins are provided in several groups, and the several groups of heat dissipation fins are distributed around the center of a circle on the upper surface of the heat conducting plate.

[0009] Preferably, the heat dissipation component includes a heat dissipation fan, which is bolted to the top of the heat dissipation box. The air outlet of the heat dissipation fan passes through the heat dissipation box and is bolted to a dustproof plate, which is located in the inner cavity of the heat dissipation box.

[0010] Preferably, both ends of the heat dissipation box are provided with heat dissipation ports, and the inner cavity of the heat dissipation ports is provided with a dustproof net.

[0011] Preferably, the transmission component includes a driving gear, the upper surface of which is keyed to the output shaft of the first stepper motor, the driving gear is meshingly connected to a driven gear, the lower surface of which is keyed to one end of a stirring rod, and two groups of driven gears are provided.

[0012] Preferably, the scraper assembly includes a second stepper motor, which is fixedly connected to the bottom end of the stirring tank via a mounting plate, and the output shaft of the second stepper motor is fixedly connected to a rotating rod, the other end of the rotating rod passes through the stirring tank and is fixedly connected to a turntable, the turntable is located in the inner cavity of the stirring tank, the upper surface of the turntable is fixedly connected to a scraper plate, and the outer surface of the rotating rod is rotatably connected to the inner cavity of the stirring tank via a bearing.

[0013] Preferably, a groove is provided on the surface of the scraper plate at a position corresponding to the surface of the stirring blade, and the outer surface of the scraper plate is in contact with the inner wall of the stirring tank. Four groups of scrapers are arranged, and the four groups of scrapers are distributed around the center of the circle on the upper surface of the turntable.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model provides a stirring device for processing integrated wall panels. Through the setting of the heat dissipation mechanism, the heat generated by the first stepper motor when working is discharged through the heat conduction plate, the heat of the heat conduction plate is dispersed through the heat dissipation fins, the heat dissipation fan is started to provide driving force, the external air is sent into the heat dissipation box through the air supply port, the dust in the air is filtered through the dustproof plate to prevent dust from entering the heat dissipation box, the air flows quickly in the heat dissipation box, the heat on the heat dissipation fins is taken away, the heat dissipation effect of the heat dissipation fins is accelerated, thereby improving the stability of the stirring device when working and reducing the impact on the service life of the stirring device.

[0016] 2. The utility model provides a stirring device for processing integrated wall panels. Through the setting of the scraper assembly, the second stepper motor is started to provide driving force to drive the rotating rod to rotate. The rotating rod drives the turntable at the top to rotate, so that the turntable drives the scraper plate to scrape the raw materials sticking to the inner wall of the stirring tank, avoiding the staff's cleaning work on the inner wall of the stirring tank, thereby reducing the staff's work intensity and increasing the working efficiency of the stirring device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the utility model from a top view;

[0019] Figure 3 It is a schematic diagram of the structure of the utility model from the side;

[0020] Figure 4 It is a structural schematic diagram of a local cross-sectional structure of the utility model;

[0021] Figure 5 for Figure 4 Structural schematic diagram of the enlarged structure at A in the middle.

[0022] Numbers in the figure: 1. stirring tank; 2. heat sink; 3. heat dissipation mechanism; 31. heat dissipation component; 311. cooling fan; 312. dustproof plate; 32. heat conduction plate; 33. cooling fins; 4. first stepper motor; 5. conduction component; 51. driving gear; 52. driven gear; 6. stirring rod; 7. stirring blade; 8. scraper component; 81. second stepper motor; 82. rotating rod; 83. turntable; 84. scraper plate; 9. feed port; 10. discharge port; 11. heat dissipation port. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides Figures 1 to 5 The stirring device for processing integrated wall panels shown in the figure comprises a stirring tank 1, a heat sink 2 is fixedly connected to the top of the stirring tank 1, a heat dissipation mechanism 3 for assisting the stirring device to dissipate heat is installed on the top of the stirring tank 1, a first stepper motor 4 is installed in the inner cavity of the heat sink 2, the output shaft of the stepper motor is connected to a conduction component 5 through a key, the bottom end of the conduction component 5 is connected to a stirring rod 6 through a key, the other end of the stirring block passes through the stirring tank 1 and is fixedly connected to a stirring paddle 7, the stirring paddle 7 is located in the inner cavity of the stirring tank 1, the outer surface of the stirring rod 6 is rotatably connected to the inner cavity of the stirring tank 1 through a bearing, a scraping component 8 for scraping raw materials on the inner wall of the stirring tank 1 is installed at the bottom end of the stirring tank 1, a feed inlet 9 is provided on the upper surface of the stirring tank 1, and a discharge port 10 is provided on the lower surface of the stirring tank 1;

[0025] The raw materials to be stirred and mixed are poured into the stirring tank 1 from the feed inlet 9, and the first stepper motor 4 is started to provide driving force to drive the conduction component 5 to rotate, so that the conduction component 5 drives the stirring blade 7 on the stirring rod 6 to rotate, and the raw materials in the stirring tank 1 are stirred and mixed. At the same time, the scraping component 8 is started to scrape the raw materials sticking to the inner wall of the stirring tank 1, and the heat dissipation mechanism 3 is started to send external air into the heat dissipation box 2 to assist the first stepper motor 4 in dissipating heat, thereby improving the stability of the stirring device during operation, reducing the impact on the service life of the stirring device, reducing the work intensity of the staff, and increasing the working efficiency of the stirring device.

[0026] The heat dissipation mechanism 3 includes a heat dissipation component 31 and a heat conducting plate 32. The heat dissipation component 31 is installed on the top of the heat dissipation box 2, and the heat conducting plate 32 is installed on the upper surface of the first stepper motor 4. The upper surface of the heat conducting plate 32 is fixedly connected with heat dissipation fins 33. The heat dissipation fins 33 are provided in a plurality of groups, and the plurality of groups of heat dissipation fins 33 are distributed around the center of a circle on the upper surface of the heat conducting plate 32. The heat generated when the first stepper motor 4 is working is discharged through the heat conducting plate 32, and the heat of the heat conducting plate 32 is dispersed through the heat dissipation fins 33. The heat dissipation component 31 is started to send external air into the heat dissipation box 2, so that the air drives the heat on the heat dissipation fins 33 to flow rapidly in the heat dissipation box 2, thereby accelerating the heat dissipation effect of the heat dissipation fins 33.

[0027] The heat dissipation component 31 includes a heat dissipation fan 311, which is bolted to the top of the heat dissipation box 2. The air outlet of the heat dissipation fan 311 passes through the heat dissipation box 2 and is bolted to a dustproof plate 312. The dustproof plate 312 is located in the inner cavity of the heat dissipation box 2. The heat dissipation fan 311 is started to provide a driving force to send external air into the heat dissipation box 2 through the air supply port. Dust in the air is filtered through the dustproof plate 312 to prevent dust from entering the heat dissipation box 2, and air flows rapidly in the heat dissipation box 2.

[0028] Both ends of the heat dissipation box 2 are provided with heat dissipation ports 11, and the inner cavity of the heat dissipation ports 11 is provided with a dustproof net. Through the setting of the heat dissipation ports 11, the flowing air and heat can be discharged through the heat dissipation ports 11, thereby accelerating the heat dissipation effect on the first stepper motor 4. Through the setting of the dustproof net, dust is prevented from entering the inner cavity of the heat dissipation box 2 from the heat dissipation ports 11 when the stirring device stops working.

[0029] The transmission component 5 includes a driving gear 51, the upper surface of which is key-connected to the output shaft of the first stepper motor 4, and the driving gear 51 is meshingly connected to a driven gear 52, and the lower surface of the driven gear 52 is key-connected to one end of the stirring rod 6. There are two groups of driven gears 52, and the first stepper motor 4 provides a driving force to drive the driving gear 51 to rotate. The driving gear 51 drives the two groups of driven gears 52 to rotate through meshing connection, so that the driven gear 52 synchronously drives the stirring rod 6 to rotate, thereby accelerating the stirring and mixing efficiency of the stirring device on the raw materials.

[0030] The scraper assembly 8 includes a second stepper motor 81, which is fixedly connected to the bottom end of the mixing tank 1 through a mounting plate, and the output shaft of the second stepper motor 81 is fixedly connected to a rotating rod 82, and the other end of the rotating rod 82 passes through the mixing tank 1 and is fixedly connected to a turntable 83, which is located in the inner cavity of the mixing tank 1, and the upper surface of the turntable 83 is fixedly connected to a scraper plate 84, and the outer surface of the rotating rod 82 is rotatably connected to the inner cavity of the mixing tank 1 through a bearing. Starting the second stepper motor 81 provides a driving force to drive the rotating rod 82 to rotate, and the rotating rod 82 drives the turntable 83 at the top to rotate, so that the turntable 83 drives the scraper plate 84 to scrape the raw materials sticking to the inner wall of the mixing tank 1, thereby avoiding the staff from cleaning the raw materials on the inner wall of the mixing tank 1.

[0031] A groove is provided on the surface of the scraper plate 84 at a position corresponding to the surface of the stirring paddle 7, and the outer surface of the scraper plate 84 is in contact with the inner wall of the stirring tank 1. There are four groups of scraper plates 84, and the four groups of scraper plates 84 are distributed around the center of the circle on the upper surface of the turntable 83. The arrangement of the scraper plates 84 can prevent the scraper plates 84 from colliding with the stirring paddle 7 when rotating, thereby improving the scraping efficiency of the scraper plates 84 on the raw materials on the inner wall of the stirring tank 1.

[0032] When in use, the raw materials to be stirred and mixed are poured into the stirring tank 1 from the feed inlet 9, the first stepper motor 4 is started to provide driving force to drive the driving gear 51 to rotate, and the driving gear 51 drives the two sets of driven gears 52 to rotate through the meshing connection, so that the two sets of driven gears 52 synchronously drive the stirring paddle 7 on the stirring rod 6 to rotate, and the raw materials in the stirring tank 1 are mixed and stirred, and at the same time, the second stepper motor 81 is started to provide driving force to drive the rotating rod 82 to rotate, and the rotating rod 82 drives the rotating disk 83 at the top to rotate, so that the rotating disk 83 drives the scraper plate 84 to scrape the raw materials stuck to the inner wall of the stirring tank 1, and the first stepper motor 4 The heat generated during operation is conducted out through the heat conducting plate 32, and the heat of the heat conducting plate 32 is dispersed through the heat dissipation fins 33. The heat dissipation fan 311 is started to provide driving force, and the external air is sent into the heat dissipation box 2 through the air supply port. The dust in the air is filtered through the dustproof plate 312 to prevent dust from entering the heat dissipation box 2. The air flows quickly in the heat dissipation box 2 to take away the heat on the heat dissipation fins 33, and accelerates the heat dissipation effect of the heat dissipation fins 33, thereby improving the stability of the stirring device during operation, reducing the impact on the service life of the stirring device, reducing the work intensity of the staff, and increasing the working efficiency of the stirring device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stirring device for processing integrated wall panels, comprising a stirring tank (1), characterized in that: The top of the stirring tank (1) is fixedly connected to a heat dissipation box (2), the top of the stirring tank (1) is equipped with a heat dissipation mechanism (3) for assisting a stirring device to dissipate heat, the inner cavity of the heat dissipation box (2) is equipped with a first stepper motor (4), the output shaft of the stepper motor is connected to a conduction component (5) via a key, the bottom end of the conduction component (5) is connected to a stirring rod (6) via a key, the other end of the stirring rod passes through the stirring tank (1) and is fixedly connected to a stirring paddle (7), the stirring paddle (7) is located in the inner cavity of the stirring tank (1), the outer surface of the stirring rod (6) is rotatably connected to the inner cavity of the stirring tank (1) via a bearing, the bottom end of the stirring tank (1) is equipped with a scraping component (8) for scraping raw materials on the inner wall of the stirring tank (1), the upper surface of the stirring tank (1) is provided with a feed inlet (9), and the lower surface of the stirring tank (1) is provided with a discharge outlet (10).

2. The stirring device for processing integrated wall panels according to claim 1, characterized in that: The heat dissipation mechanism (3) comprises a heat dissipation component (31) and a heat conduction plate (32); the heat dissipation component (31) is mounted on the top of a heat dissipation box (2); the heat conduction plate (32) is mounted on the upper surface of the first stepper motor (4); the upper surface of the heat conduction plate (32) is fixedly connected with heat dissipation fins (33); the heat dissipation fins (33) are arranged in a plurality of groups; and the plurality of groups of heat dissipation fins (33) are distributed around the center of a circle on the upper surface of the heat conduction plate (32).

3. The stirring device for processing integrated wall panels according to claim 2, characterized in that: The heat dissipation component (31) comprises a heat dissipation fan (311), the heat dissipation fan (311) is bolted to the top of the heat dissipation box (2), the air outlet of the heat dissipation fan (311) passes through the heat dissipation box (2) and is bolted to a dustproof plate (312), and the dustproof plate (312) is located in the inner cavity of the heat dissipation box (2).

4. The stirring device for processing integrated wall panels according to claim 1, characterized in that: Both ends of the heat dissipation box (2) are provided with heat dissipation openings (11), and the inner cavity of the heat dissipation opening (11) is provided with a dustproof net.

5. The stirring device for processing integrated wall panels according to claim 1, characterized in that: The transmission component (5) comprises a driving gear (51), the upper surface of which is key-connected to the output shaft of the first stepper motor (4), the driving gear (51) is meshingly connected to a driven gear (52), the lower surface of which is key-connected to one end of the stirring rod (6), and two groups of driven gears (52) are provided.

6. The stirring device for processing integrated wall panels according to claim 1, characterized in that: The scraper assembly (8) comprises a second stepper motor (81), the second stepper motor (81) is fixedly connected to the bottom end of the stirring tank (1) via a mounting plate, the output shaft of the second stepper motor (81) is fixedly connected to a rotating rod (82), the other end of the rotating rod (82) passes through the stirring tank (1) and is fixedly connected to a rotating disk (83), the rotating disk (83) is located in the inner cavity of the stirring tank (1), the upper surface of the rotating disk (83) is fixedly connected to a scraper plate (84), and the outer surface of the rotating rod (82) is rotatably connected to the inner cavity of the stirring tank (1) via a bearing.

7. The stirring device for processing integrated wall panels according to claim 6, characterized in that: The surface of the scraper plate (84) is provided with a notch at a position corresponding to the surface of the stirring blade (7); the outer surface of the scraper plate (84) is in contact with the inner wall of the stirring tank (1); four groups of the scraper plates (84) are arranged, and the four groups of scraper plates (84) are distributed around the center of the circle on the upper surface of the rotating disk (83).

Citation Information

Patent Citations

  • Raw material mixing device for integrated wallboard production

    CN218256057U