Thermal induction adjustable corrugated packing
By setting warp and weft braided temperature-sensitive material wires in the corrugated filler layer, the density and pore size of the corrugated filler layer are adjusted by utilizing the expansion effect caused by temperature changes, the problem that existing corrugated fillers cannot adjust the pore size according to temperature is solved, and efficient gas-liquid separation is achieved.
Patent Information
- Application Number
- CN202420910281.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The surface pore size of existing corrugated fillers is fixed and cannot be adjusted and adapted according to temperature.
Thermal induction adjustable corrugated filler is used to set the warp and weft braided temperature-sensitive material wire in the corrugated filler layer, and the density and pore size of the corrugated filler layer are adjusted by using the expansion effect of the temperature-changing effect of the temperature-sensitive material wire.
The corrugated filler layer is self-regulated according to the temperature, has strong adaptability, facilitates rapid gas separation, and improves gas-liquid separation efficiency.
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Figure CN222567779U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical fillings, in particular to a heat-inductive adjustable corrugated filling. Background Art
[0002] Corrugated packing is a new type of water purification material and mass transfer device widely used in water treatment, chemical industry, environmental protection and other fields. There are many types of corrugated packing, including ceramic, mesh, composite wave, etc. These packings have the advantages of good cooling effect, small resistance, light capacity, high strength, flame retardancy and corrosion resistance. The structural characteristics of corrugated packing include smooth inner wall, trapezoidal outer wall peaks, and longitudinal ribs on the surface. These characteristics make it have excellent mass transfer performance and corrosion resistance.
[0003] The prior art has the following technical problems: the pore size of the surface of the corrugated packing is fixed during actual use and cannot be adjusted and adapted according to the temperature. Utility Model Content
[0004] The utility model aims to solve the defect that the surface aperture of the corrugated packing is difficult to adjust in the prior art, and proposes a heat-sensing adjustable corrugated packing.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a heat-sensitive adjustable corrugated packing, comprising a corrugated packing layer and a limiting ring seat, the corrugated packing layer limiting ring seat, the corrugated packing layer comprising temperature-sensitive material wires and a positioning ring, the positioning ring is respectively provided with temperature-sensitive material wires in arrays in two directions perpendicular to each other, the adjacent vertical temperature-sensitive material wires are formed by warp and weft weaving, a plurality of corrugated packing layers are arranged in the vertical direction inside the limiting ring seat, and a positioning screw ring is provided on the top surface of the limiting ring seat.
[0006] Preferably, a limiting screw groove is provided at the edge of the top surface of the limiting ring seat, the bottom edge of the positioning screw ring is threadedly connected to the limiting screw groove, and the bottom surface of the positioning screw ring is against the top surface of the corrugated packing layer.
[0007] Preferably, the front cross-section of the limiting ring seat is L-shaped, and the inner wall of the limiting ring seat abuts against the outer wall of the positioning ring, and the bottom surface of the limiting ring seat is provided with guide rods perpendicular to each other.
[0008] Preferably, the corrugated packing layers are staggered with respect to each other in the vertical direction, and the staggered angle is 45 degrees.
[0009] Preferably, the temperature sensing material wires are formed by 1:1 staggered weaving, and the end faces of adjacent temperature sensing material wires have the same diameter.
[0010] Preferably, the outer edge of the positioning ring is deburred, and the surfaces of the positioning rings between adjacent corrugated packing layers abut against each other.
[0011] Preferably, the outer wall of the positioning screw ring is coplanar with the outer wall of the limiting ring seat, and the front cross-section of the positioning screw ring is an inverted U shape.
[0012] Beneficial Effects
[0013] In the utility model, a plurality of groups of corrugated packing layers with staggered angles are arranged in the vertical direction inside the limiting ring seat for use, so as to increase the flow path between adjacent corrugated packing layers, increase the gas residence time, and accelerate the gas separation. At the same time, the temperature is sensed by the temperature-sensitive material wires woven in warp and weft inside the corrugated packing layer. When the temperature rises, the temperature-sensitive material wires expand, thereby increasing the overall density of the corrugated packing layer, increasing the gas residence time, and increasing the contact area of the gas, which is convenient for the rapid separation of the gas, and the pore density of the entire corrugated packing layer can be controlled according to the temperature. The adaptability is strong and it is convenient for the rapid separation of the gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0015] Figure 2 This is a split structure diagram of the utility model;
[0016] Figure 3 It is the internal structure diagram of the utility model;
[0017] Figure 4 This is a structural diagram of the corrugated packing layer of the utility model;
[0018] Figure 5 It is a three-dimensional diagram of the corrugated packing layer of the utility model.
[0019] Legend:
[0020] 1. Corrugated packing layer; 101. Temperature-sensitive material wire; 102. Positioning ring; 2. Limiting ring seat; 3. Limiting screw groove; 4. Positioning screw ring; 5. Guide rod. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.
[0022] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings. Specific embodiment one:
[0024] Reference Figure 1-5A heat-sensitive adjustable corrugated packing comprises a corrugated packing layer 1 and a limiting ring seat 2, the corrugated packing layer 1 limiting ring seat 2, the corrugated packing layer 1 comprises a temperature-sensitive material wire 101 and a positioning ring 102, the positioning ring 102 is respectively provided with temperature-sensitive material wires 101 in arrays in two directions perpendicular to each other, the adjacent vertical temperature-sensitive material wires 101 are woven by warp and weft, the temperature-sensitive material wires 101 are woven by 1:1 staggered weaving, the end surface diameters of adjacent temperature-sensitive material wires 101 are the same, the corrugated packing layer 1 of the whole device can self-adjust the surface density according to the temperature change, by setting the temperature-sensitive material wires 101, when the temperature rises, the temperature-sensitive material wires 101 are heated and expanded, the contact range between adjacent temperature-sensitive material wires 101 is increased, thereby increasing the density of the corrugated packing layer 1, reducing the gaps between adjacent temperature-sensitive material wires 101, thereby increasing the contact area and time with the gas, and improving the efficiency of gas-liquid separation.
[0025] In order to improve the gas-liquid separation efficiency of the entire device, a plurality of corrugated packing layers 1 are arranged in the vertical direction inside the limiting ring seat 2, and a positioning screw ring 4 is arranged on the top surface of the limiting ring seat 2. The angles of the corrugated packing layers 1 in the vertical direction are staggered with each other, and the staggered angle is 45 degrees. By arranging multiple layers of corrugated packing layers 1, gas and liquid are contacted and separated, and a layer-by-layer filtering structure is adopted when the gas passes through, thereby increasing the residence time of the entire gas inside the device. By staggering the multiple corrugated packing layers 1, the gas flow channel is increased, the flowing gas can be diverted, the contact area is increased, and the separation efficiency is improved.
[0026] In order to facilitate the installation and positioning of multiple corrugated packing layers 1, a limiting screw groove 3 is provided at the edge of the top surface of the limiting ring seat 2, the bottom edge of the positioning screw ring 4 is threadedly connected to the limiting screw groove 3, and the bottom surface of the positioning screw ring 4 is against the top surface of the corrugated packing layer 1, the front cross-section of the limiting ring seat 2 is L-shaped, and the inner wall of the limiting ring seat 2 is against the outer wall of the positioning ring 102, and the bottom surface of the limiting ring seat 2 is provided with guide rods 5 perpendicular to each other. The guide rods 5 arranged on the bottom surface are used to support the corrugated packing layer 1 on the surface of the entire device to prevent collapse, and the corrugated packing layer 1 is stored through the limiting ring seat 2. The number of corrugated packing layers 1 corresponds to the vertical height of the limiting ring seat 2, and the installed corrugated packing layer 1 is positioned in the vertical direction through the positioning screw ring 4, so that the entire device is integrated.
[0027] Other limiting structures of the entire device are as follows: the outer edge of the positioning ring 102 is deburred, the surfaces of the positioning ring 102 between adjacent corrugated packing layers 1 are abutted against each other, the outer wall of the positioning screw ring 4 is coplanar with the outer wall of the limiting ring seat 2, and the front cross-section of the positioning screw ring 4 is an inverted U-shape, which facilitates the mutual engagement of the positioning screw ring 4 and the limiting ring seat 2. Specific embodiment 2:
[0029] Reference Figure 1-5The specific material of the temperature-sensitive material wire 101 of the whole device can be selected according to the existing technology, such as thermoplastics, polytetrafluoroethylene, polyetheretherketone, etc., which have a high thermal expansion coefficient, can produce obvious deformation when the temperature changes, have good processing performance, are easy to be made into the shape and structure of the corrugated filler, are resistant to high temperature and corrosion, and are suitable for a variety of working environments; if nickel-titanium alloy, copper-aluminum alloy, etc. are used, these materials have good shape memory effect and superelasticity, can undergo reversible deformation when the temperature changes, have high strength and high corrosion resistance, can ensure the long-term stable operation of the corrugated filler, and are suitable for extreme working environments such as high temperature and high pressure; if a composite material composed of a thermal expansion material and a matrix material is used, the thermal expansion coefficient can be accurately controlled by adjusting the proportion and distribution of the thermal expansion material in the composite material, combining the advantages of different materials, such as high strength, high corrosion resistance, good processing, etc., and the performance of the composite material can be customized according to specific needs to meet different application scenarios.
[0030] Therefore, in actual use, the specific material selection of the temperature-sensitive material wire 101 is set and selected according to the temperature requirements of the processing environment.
[0031] In summary:
[0032] A plurality of groups of corrugated packing layers 1 with staggered angles are arranged in the vertical direction inside the limiting ring seat 2 to increase the flow path between adjacent corrugated packing layers 1, increase the gas residence time, and accelerate gas separation. At the same time, the temperature is sensed by arranging the temperature-sensitive material wires 101 woven in warp and weft inside the corrugated packing layer 1. When the temperature rises, the temperature-sensitive material wires 101 expand, thereby increasing the overall density of the corrugated packing layer 1, increasing the gas residence time, and increasing the contact area of the gas, which is convenient for rapid separation of the gas. The pore density of the entire corrugated packing layer 1 can be controlled according to the temperature, and the adaptability is strong, which is convenient for rapid separation of the gas.
[0033] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A heat-sensitive adjustable corrugated packing, comprising a corrugated packing layer (1) and a limiting ring seat (2), characterized in that: The corrugated packing layer (1) is a limiting ring seat (2), wherein the corrugated packing layer (1) comprises temperature-sensitive material wires (101) and a positioning ring (102), wherein the positioning ring (102) is provided with temperature-sensitive material wires (101) in arrays in two directions perpendicular to each other, and the adjacent perpendicular temperature-sensitive material wires (101) are woven by warp and weft, and a plurality of corrugated packing layers (1) are provided in the vertical direction inside the limiting ring seat (2), and a positioning screw ring (4) is provided on the top surface of the limiting ring seat (2), and the inner wall of the limiting ring seat (2) is abutted against the outer wall of the positioning ring (102), and the bottom surface of the limiting ring seat (2) is provided with guide rods (5) perpendicular to each other.
2. The heat-sensitive adjustable corrugated packing according to claim 1, characterized in that: A limiting screw groove (3) is provided at the top edge of the limiting ring seat (2), the bottom edge of the positioning screw ring (4) is threadedly connected to the limiting screw groove (3), and the bottom surface of the positioning screw ring (4) is against the top surface of the corrugated packing layer (1).
3. The heat-sensitive adjustable corrugated packing according to claim 1, characterized in that: The front cross section of the limiting ring seat (2) is L-shaped.
4. The heat-sensitive adjustable corrugated packing according to claim 1, characterized in that: The angles between the adjacent vertical corrugated packing layers (1) are offset from each other, and the offset angle is 45 degrees.
5. The heat-sensitive adjustable corrugated packing according to claim 1, characterized in that: The temperature-sensitive material threads (101) are formed by 1:1 interlaced weaving, and the end faces of adjacent temperature-sensitive material threads (101) have the same diameter.
6. The heat-sensitive adjustable corrugated packing according to claim 1, characterized in that: The outer edge of the positioning ring (102) is deburred, and the surfaces of the positioning rings (102) between adjacent corrugated packing layers (1) abut against each other.
7. The heat-sensitive adjustable corrugated packing according to claim 1, characterized in that: The outer wall of the positioning screw ring (4) is coplanar with the outer wall of the limiting ring seat (2), and the front cross-section of the positioning screw ring (4) is an inverted U shape.