Capacitor soldering lug shaping device
By designing a capacitor welding sheet shaping device, using the combination of bidirectional threaded rod, adjusting threaded rod and cylinder, the problems of uneven welding sheets and poor specification adaptability in the traditional method are solved, and efficient and flexible welding sheet shaping is achieved.
Patent Information
- Application Number
- CN202420602947.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The traditional welding sheet shaping method is cumbersome and inefficient, making it difficult to ensure the flatness and consistency of the welding sheet, and it is difficult to adapt to the welding sheet shaping needs of capacitors of different specifications.
A capacitor welding piece shaping device is designed to achieve efficient shaping of the welding piece of the capacitor lead-out end by combining a bidirectional threaded rod, an adjusting threaded rod and a cylinder, and adapt to a variety of capacitors.
It realizes the flatness and consistency of the solder sheet at the lead end of the capacitor, and is suitable for a variety of capacitors of different specifications, improving the flexibility and adaptability of the production process.
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Figure CN222568865U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor processing equipment, and more specifically to a capacitor welding sheet shaping device. Background Art
[0002] A capacitor is an electronic component whose main function is to store charge and electrical energy. It consists of two conductors (usually metal plates) separated by an insulating material (dielectric). When a capacitor is connected to a circuit and voltage is applied, charge accumulates on the conductor plates, forming an electric field. Capacitors have many applications in circuits, including filtering, coupling, tuning, energy storage, etc. Capacitors are one of the indispensable components in electronic devices, and they play an important role in circuits. With the continuous development of science and technology, the types and performance of capacitors are also constantly improving, providing strong support for the development of electronic equipment.
[0003] In the capacitor manufacturing process, the capacitor lead-out solder tabs are key components for connecting the capacitor to the external circuit. Their flatness and consistency directly affect the performance and reliability of the capacitor. Traditional solder tab shaping methods usually rely on manual operations or simple mechanical devices. These methods are not only cumbersome and inefficient, but also difficult to ensure the flatness and consistency of the solder tabs. At the same time, due to the variety of capacitor specifications, traditional shaping methods are often difficult to adapt to the solder tab shaping needs of capacitors of different specifications, resulting in great limitations on flexibility and adaptability in the production process. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a capacitor welding piece shaping device, which can solve the problem of uneven and uneven welding pieces at the lead-out ends of capacitors, and can perform shaping work on the lead-end welding pieces of capacitors of various specifications, and has a wide range of applications and strong practicality.
[0006] 2. Technical solution
[0007] In order to solve the above problems, the utility model adopts the following technical solutions:
[0008] A capacitor welding piece shaping device, comprising:
[0009] A support box, a bidirectional threaded rod is rotatably connected between the inner walls on both sides of the support box, two positioning plates are threadedly connected to the bidirectional threaded rod, and the two positioning plates slide through the upper inner wall of the support box, an adjustment threaded rod is rotatably connected between the upper and lower inner walls of the support box, an adjustment plate is threadedly connected to the adjustment threaded rod, two adjustment transmission rods are fixedly connected to the top of the adjustment plate, and the upper ends of the two adjustment transmission rods are fixedly connected to a shaping lower plate; and
[0010] A support plate, the support plate is fixedly connected to the top of the support box, a mounting plate is slidably sleeved on the support plate, a cylinder is fixedly installed on the top of the mounting plate, the output end of the cylinder is fixedly connected to a shaping upper plate, one side outer surface of the support plate is fixedly connected to a side connection box, an adjusting threaded rod is rotatably connected between the upper and lower inner walls of the side connection box, an adjusting plate is threadedly connected to the adjusting threaded rod, two adjusting rods are fixedly connected to the bottom of the adjusting plate, and the lower ends of the two adjusting rods are fixedly connected to the top of the mounting plate.
[0011] As a preferred solution of the utility model, a positioning motor is fixedly mounted on the outer surface of one side of the support box, and the output end of the positioning motor is fixedly connected to the bidirectional threaded rod.
[0012] As a preferred solution of the utility model, a limiting rod is fixedly connected between the inner walls on both sides of the support box, and the two positioning plates are slidably sleeved on the limiting rod.
[0013] As a preferred solution of the utility model, an adjustment motor is fixedly installed on the bottom of the support box, and the output end of the adjustment motor is fixedly connected to the adjustment threaded rod.
[0014] As a preferred solution of the utility model, a vertical rod is fixedly connected between the upper and lower inner walls of the support box, and the adjustment plate is slidably sleeved on the vertical rod.
[0015] As a preferred solution of the utility model, an adjusting motor is fixedly mounted on the top of the side connection box, and the output end of the adjusting motor is fixedly connected to the adjusting threaded rod.
[0016] 3. Beneficial effects
[0017] Compared with the prior art, the utility model provides a capacitor welding piece shaping device, which has the following beneficial effects:
[0018] The capacitor welding piece shaping device controls the rotation of the bidirectional threaded rod so that the two positioning plates move relatively close to each other to clamp the capacitor, controls the rotation of the adjusting threaded rod to drive the adjusting plate to rise, so that the two adjusting transmission rods drive the shaping lower plate to rise, and the shaping lower plate finally fits with the bottom of the capacitor lead-out terminal welding piece, and controls the rotation of the adjusting threaded rod to drive the adjusting plate to move up or down according to the thickness of the capacitor lead-out terminal welding piece, so that the height of the mounting plate is adjusted by the two adjusting rods, so that when the cylinder drives the shaping upper plate to descend to the lowest height, the thickness of the capacitor lead-out terminal welding piece is between the shaping upper plate and the shaping lower plate, and finally the shaping upper plate is driven to descend by starting the cylinder, and the shaping upper plate and the shaping lower plate perform shaping work on the capacitor lead-out terminal welding piece, thereby solving the problem that the capacitor lead-out terminal welding piece is uneven and uneven in height, and the shaping work of the lead-out terminal welding piece of capacitors of various specifications can be performed, and the application range is wide and the practicability is strong. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional diagram of the utility model;
[0020] Figure 2 It is a rear-view cross-sectional view of the utility model;
[0021] Figure 3 This is a front view of the support box of the utility model;
[0022] Figure 4 It is a rear sectional view of the support box of the utility model.
[0023] Description of the numbers in the figure:
[0024] 1. Support box; 2. Support plate; 3. Mounting plate; 4. Cylinder; 5. Shaping upper plate; 6. Positioning plate; 7. Shaping lower plate; 8. Positioning motor; 9. Side connection box; 10. Adjustment motor; 11. Adjustment threaded rod; 12. Adjustment plate; 13. Adjustment rod; 14. Bidirectional threaded rod; 15. Limit rod; 16. Adjustment motor; 17. Adjustment threaded rod; 18. Adjustment plate; 19. Adjustment transmission rod; 20. Vertical rod. DETAILED DESCRIPTION
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Example:
[0027] See also Figure 1-Figure 4 , a capacitor welding piece shaping device, comprising:
[0028] A support box 1, a bidirectional threaded rod 14 is rotatably connected between the inner walls on both sides of the support box 1, two positioning plates 6 are threadedly connected to the bidirectional threaded rod 14, and the two positioning plates 6 slide through the upper inner wall of the support box 1, an adjustment threaded rod 17 is rotatably connected between the upper and lower inner walls of the support box 1, an adjustment plate 18 is threadedly connected to the adjustment threaded rod 17, two adjustment transmission rods 19 are fixedly connected to the top of the adjustment plate 18, and the upper ends of the two adjustment transmission rods 19 are fixedly connected to the shaping lower plate 7; and
[0029] A support plate 2 is fixedly connected to the top of the support box 1. A mounting plate 3 is slidably sleeved on the support plate 2. A cylinder 4 is fixedly installed on the top of the mounting plate 3. A shaping upper plate 5 is fixedly connected to the output end of the cylinder 4. A side connection box 9 is fixedly connected to the outer surface of one side of the support plate 2. An adjusting threaded rod 11 is rotatably connected between the upper and lower inner walls of the side connection box 9. An adjusting plate 12 is threadedly connected to the adjusting threaded rod 11. Two adjusting rods 13 are fixedly connected to the bottom of the adjusting plate 12, and the lower ends of the two adjusting rods 13 are fixedly connected to the top of the mounting plate 3.
[0030] In a specific embodiment of the utility model, the first step is to place the capacitor between the top of the support box 1 and the two positioning plates 6, and by controlling the rotation of the bidirectional threaded rod 14, the two positioning plates 6 are relatively moved close to clamp the capacitor, so that the capacitor can remain stable during the shaping of its lead-out terminal welding piece. The second step is to control the rotation of the adjustment threaded rod 17 to drive the adjustment plate 18 to rise, so that the two adjustment transmission rods 19 drive the shaping lower plate 7 to rise, and the shaping lower plate 7 finally fits with the bottom of the capacitor lead-out terminal welding piece. The third step is to control the rotation of the adjustment threaded rod 11 according to the thickness of the capacitor lead-out terminal welding piece. The adjusting plate 12 is moved upward or downward, thereby adjusting the height of the mounting plate 3 through the two adjusting rods 13, so that when the cylinder 4 drives the shaping upper plate 5 to descend to the lowest height, the thickness of the capacitor's leading end welding piece is between the shaping upper plate 5 and the shaping lower plate 7. Finally, the shaping upper plate 5 is driven down by starting the cylinder 4, and the shaping upper plate 5 and the shaping lower plate 7 perform shaping work on the capacitor's leading end welding piece, thereby solving the problem of uneven and uneven height of the capacitor's leading end welding piece, and the shaping work of the leading end welding piece of capacitors of various specifications can be performed, and the application range is wide and the practicability is strong.
[0031] Specifically, a positioning motor 8 is fixedly mounted on an outer surface of one side of the support box 1 , and an output end of the positioning motor 8 is fixedly connected to a bidirectional threaded rod 14 .
[0032] In this embodiment, the bidirectional threaded rod 14 can be driven to rotate by controlling the positioning motor 8 to start.
[0033] Specifically, a limit rod 15 is fixedly connected between the inner walls on both sides of the support box 1 , and the two positioning plates 6 are slidably sleeved on the limit rod 15 .
[0034] In this embodiment, the limiting rod 15 enables the two positioning plates 6 to maintain a stable relative movement of approaching or moving away from each other.
[0035] Specifically, an adjustment motor 16 is fixedly installed at the bottom of the support box 1 , and an output end of the adjustment motor 16 is fixedly connected to the adjustment threaded rod 17 .
[0036] In this embodiment, the adjusting threaded rod 17 can be driven to rotate by controlling the adjusting motor 16 to start.
[0037] Specifically, a vertical rod 20 is fixedly connected between the upper and lower inner walls of the support box 1 , and the adjustment plate 18 is slidably sleeved on the vertical rod 20 .
[0038] In this embodiment, the vertical rod 20 can enable the adjustment plate 18 to maintain stable up and down movement.
[0039] Specifically, an adjusting motor 10 is fixedly mounted on the top of the side connection box 9 , and an output end of the adjusting motor 10 is fixedly connected to the adjusting threaded rod 11 .
[0040] In this embodiment, the adjusting threaded rod 11 can be driven to rotate by controlling the adjusting motor 10 to start.
[0041] Working principle: The first step is to place the capacitor between the top of the support box 1 and the two positioning plates 6, and then control the positioning motor 8 to start, drive the bidirectional threaded rod 14 to rotate, so that the two positioning plates 6 move relatively close to each other to clamp the capacitor, so that the capacitor can remain stable during the shaping of its lead-out terminal welding piece. The second step is to control the adjustment motor 16 to start, drive the adjustment threaded rod 17 to rotate, drive the adjustment plate 18 to rise, and make the two adjustment transmission rods 19 drive the shaping lower plate 7 to rise, and the shaping lower plate 7 finally fits with the bottom of the capacitor lead-out terminal welding piece. The third step is to control the adjustment motor 10 to start according to the thickness of the capacitor lead-out terminal welding piece. , driving the adjusting threaded rod 11 to rotate, driving the adjusting plate 12 to move up or down, thereby adjusting the height of the mounting plate 3 through the two adjusting rods 13, so that when the cylinder 4 drives the shaping upper plate 5 to descend to the lowest height, the thickness of the capacitor lead end welding piece is between the shaping upper plate 5 and the shaping lower plate 7, and finally, by starting the cylinder 4 to drive the shaping upper plate 5 to descend, the shaping upper plate 5 and the shaping lower plate 7 perform shaping work on the capacitor lead end welding piece, thereby solving the problem of uneven and uneven welding pieces at the capacitor lead end, and can perform shaping work on the lead end welding pieces of capacitors of various specifications, with a wide range of applications and strong practicality. The control method of the utility model is controlled by manually starting and closing the switch, the wiring diagram of the power element and the provision of power supply belong to the common knowledge in the field, and the utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and wiring arrangement in detail.
[0042] The above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the utility model according to the technical solution and improved ideas of the utility model, which should be included in the protection scope of the utility model.
Claims
1. A capacitor welding piece shaping device, characterized in that: include: A support box (1), wherein a bidirectional threaded rod (14) is rotatably connected between the inner walls on both sides of the support box (1), two positioning plates (6) are threadedly connected to the bidirectional threaded rod (14), and the two positioning plates (6) slide through the upper inner wall of the support box (1), an adjustment threaded rod (17) is rotatably connected between the upper and lower inner walls of the support box (1), an adjustment plate (18) is threadedly connected to the adjustment threaded rod (17), two adjustment transmission rods (19) are fixedly connected to the top of the adjustment plate (18), and the upper ends of the two adjustment transmission rods (19) are fixedly connected to the shaping lower plate (7); and A support plate (2), the support plate (2) is fixedly connected to the top of the support box (1), a mounting plate (3) is slidably sleeved on the support plate (2), a cylinder (4) is fixedly installed on the top of the mounting plate (3), the output end of the cylinder (4) is fixedly connected to a shaping upper plate (5), an outer surface of one side of the support plate (2) is fixedly connected to a side connection box (9), an adjusting threaded rod (11) is rotatably connected between the upper and lower inner walls of the side connection box (9), an adjusting plate (12) is threadedly connected to the adjusting threaded rod (11), two adjusting rods (13) are fixedly connected to the bottom of the adjusting plate (12), and the lower ends of the two adjusting rods (13) are fixedly connected to the top of the mounting plate (3).
2. A capacitor solder piece shaping device according to claim 1, characterized in that: A positioning motor (8) is fixedly mounted on an outer surface of one side of the support box (1), and an output end of the positioning motor (8) is fixedly connected to a bidirectional threaded rod (14).
3. A capacitor solder piece shaping device according to claim 1, characterized in that: A limiting rod (15) is fixedly connected between the inner walls on both sides of the support box (1), and the two positioning plates (6) are slidably sleeved on the limiting rod (15).
4. A capacitor solder piece shaping device according to claim 1, characterized in that: An adjustment motor (16) is fixedly mounted on the bottom of the support box (1), and an output end of the adjustment motor (16) is fixedly connected to an adjustment threaded rod (17).
5. The capacitor solder piece shaping device according to claim 1, characterized in that: A vertical rod (20) is fixedly connected between the upper and lower inner walls of the support box (1), and the adjustment plate (18) is slidably sleeved on the vertical rod (20).
6. A capacitor solder piece shaping device according to claim 1, characterized in that: An adjusting motor (10) is fixedly mounted on the top of the side connection box (9), and an output end of the adjusting motor (10) is fixedly connected to an adjusting threaded rod (11).