Composite surface forming tool for non-rectangular dissimilar metal composite material

By adopting non-rectangular shape profiling processing in composite surface forming tooling for titanium-aluminum composite materials, the problems of poor firmness and delamination caused by composite surface planes in the prior art are solved, and higher physical performance and processing accuracy are achieved.

CN222568989UActive Publication Date: 2025-03-07JIANGYIN KANGRUI MOLDING TECH CO LTD +1
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Patent Information

Application Number
CN202420272605.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-03
Publication Date
2025-03-07
Estimated Expiration
2034-02-03

AI Technical Summary

Technical Problem

The composite surface of the existing titanium-aluminum composite material is in the form of a plane, which leads to poor firmness at the composite surface, difficulty in dealing with lateral stress, and easy delamination problems.

Method used

The composite surface forming tooling of non-rectangular different metal composite materials is used to pre-process the composite surfaces of the two metals through a profiling processing device to form an outer convex cavity and an inner concave cavity, which increases the area of ​​the composite surface and changes its shape to an arc, thereby improving the ability to withstand lateral forces.

Benefits of technology

By improving the shape of the composite surface, the physical properties of the composite material are improved, the ability to withstand lateral forces is enhanced, the possibility of delamination is reduced, and the processing accuracy is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a composite surface forming tool for a non-rectangular dissimilar metal composite material, which comprises a processing platform, a profiling processing device is arranged on the processing platform, a die station is arranged on one side of the profiling processing device, and a processing station is arranged on the other side of the profiling processing device; the profiling machining device comprises a profiling shaft extending towards one side of the die station and a machining shaft extending towards one side of the machining station, the profiling shaft and the machining shaft are coaxially arranged, and machining wheels are arranged at the end of the profiling shaft and the end of the machining shaft. According to the composite surface forming tool for the non-rectangular dissimilar metal composite material, the to-be-machined workpiece can be subjected to profiling forming on the machining station side according to the parameters of the model body, so that the machined metal material has the same parameters as the model, and the machined workpiece keeps high machining precision; and the distance between the machining wheel and the machined workpiece can be controlled through the profiling machining device, so that the feeding depth is controlled, and the composite surface of the workpiece can be gradually machined and formed in the reciprocating movement process of the workpiece.
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Description

Technical Field

[0001] The utility model relates to the field of metal composite material processing equipment, in particular to a composite surface forming tool for non-rectangular heterogeneous metal composite materials. Background Art

[0002] Layered metal composite materials are made by combining the composite metal with the base metal through explosive compounding, rolling compounding or other preparation technologies, and the products have typical bonding interface characteristics. On the one hand, this new material can save rare metals and precious metals and reduce the manufacturing cost of downstream equipment; on the other hand, it can improve the thermal expansion, strength, wear resistance and other properties of single metal materials, solve technical problems that single metals cannot solve, and meet the requirements for material performance in special environments such as strong corrosion, high temperature and high pressure.

[0003] Mobile phone screen glass has evolved from early 2D glass to 2.5D glass and now 3D glass. As users demand it, the sides of the phone frame have also evolved from vertical surfaces to 3D surfaces.

[0004] Titanium-aluminum composite series: Titanium is a new type of metal with many excellent properties such as low density, high strength, corrosion resistance and good high and low temperature performance, but it is expensive. Titanium-aluminum composite materials can not only significantly reduce the cost of related equipment. The inner layer of aluminum improves the overall processability and effectively reduces processing time and cost.

[0005] 3D arc profiles have become the mainstream in the mobile phone industry, while titanium-aluminum composite materials are still in the growth stage of rectangular regular cross-section composites. In the existing technology, titanium-aluminum composites are mainly composites between planes, that is, the cross-sections of the aluminum layer material and the titanium layer material are both rectangular structures, such as Figure 1 As shown in FIG. 1 , after the two materials are composited, the composite surface is in the form of a plane. This composite form has poor firmness at the composite surface, and there is a probability of delamination when dealing with lateral stress. The applicant has improved this composite form; that is, two non-rectangular metal substrates are used for composite, specifically as shown in FIG. Figure 2 As shown, one substrate is processed on the composite surface to form a convex cavity, and the other substrate is processed on the composite surface side to form a concave cavity. During the composite process, the area of ​​the composite surface is increased, and the flat composite surface is changed into an arc-shaped composite surface, thereby improving the ability to withstand lateral forces and further improving the physical properties of the composite material. When processing this non-rectangular heterogeneous metal composite material, the composite surfaces of the two metals need to be pre-processed.

[0006] In view of the above, it is necessary to propose a composite surface forming tool for non-rectangular dissimilar metal composite materials to solve the above problems. Utility Model Content

[0007] The purpose of the utility model is to solve the above technical problems and to provide a composite surface forming tool for non-rectangular heterogeneous metal composite materials.

[0008] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a composite surface forming tool for non-rectangular heterogeneous metal composite materials, including a processing platform, a profiling processing device is provided on the processing platform, a mold station is provided on one side of the profiling processing device, and a processing station is provided on the other side; the profiling processing device includes a profiling shaft extending toward one side of the mold station, and a processing shaft extending toward one side of the processing station, the profiling shaft and the processing shaft are coaxially arranged, and the ends of the profiling shaft and the processing shaft are both provided with processing wheels.

[0009] Furthermore, the profiling processing device includes a mounting plate, one side of which is hingedly connected to the processing platform, and the other side is provided with an angle adjustment device, and the angle adjustment device controls the angle between the mounting plate and the processing platform.

[0010] Furthermore, the profiling axis and the processing axis are arranged on one side of the angle adjustment device, and a driving motor is provided on the other side, and the output end of the driving motor is connected to the processing axis; a first axis seat and a second axis seat are fixedly provided on the mounting plate, and the processing axis is arranged through the first axis seat; the profiling axis is arranged through the second axis seat.

[0011] Furthermore, the angle adjustment device includes a cross shaft and an adjusting bolt. A first mounting hole is provided on the mounting plate, and a second mounting hole is provided on the processing platform. The cross shaft includes a sleeve portion and a shaft rod. Shaft rods are fixedly provided on both sides of the sleeve portion, and the shaft rods on both sides and the sleeve portion form a cross-shaped structure. A first cross shaft is hingedly provided in the first mounting hole, and a second cross shaft is hingedly provided in the second mounting hole. The adjusting bolt is arranged to pass through the sleeve portions of the two cross shafts, and the first cross shaft is rotatably connected to the adjusting bolt, and the second cross shaft is threadedly connected to the adjusting bolt.

[0012] Furthermore, a driven sprocket is provided at the end of the processing shaft, a driving sprocket is provided at the output end of the driving motor, and a chain is sleeved on the driven sprocket and the driving sprocket.

[0013] Furthermore, a mold base and a mold positioning frame are provided on the mold station side. The mold base is fixedly arranged on the processing platform. A mold positioning frame is provided on the upper end surface of the mold base. The mold positioning frame is used to place the mold body. The mold positioning frame corresponds to the processing wheel position of the profiling shaft end.

[0014] Furthermore, a guide rail, a sliding plate, and a workpiece positioning frame are provided on the processing station side. The guide rail is fixedly arranged on the processing platform, and the guide rail is arranged perpendicular to the processing axis. The sliding plate is slidably connected along the guide rail. A sliding block is provided on the lower end surface of the sliding plate, and a workpiece positioning frame is provided on the upper end surface. The workpiece positioning frame is used to position and place the workpiece to be processed, and the workpiece positioning frame corresponds to the position of the processing wheel at the end of the processing axis.

[0015] Furthermore, the processing wheel is in the shape of a disc, and its rim is in a convex profile protruding outward.

[0016] Furthermore, the processing wheel is in the shape of a disc, and its rim is in a concave profile that is recessed inwards.

[0017] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model is a composite surface forming tool for non-rectangular heterogeneous metal composite materials, which can perform profiling and molding on the workpiece to be processed at the processing station side according to the parameters of the model body, so that the metal material to be processed forms the same parameters as the model, so that the workpiece to be processed maintains a high processing accuracy, and the distance between the processing wheel and the workpiece to be processed can be controlled by the profiling processing device to control the material feeding depth, which is convenient for gradually processing and molding the composite surface of the workpiece during the reciprocating movement, and the height is controlled by the mold station at the other end to avoid excessive processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a cross-sectional structure diagram of titanium-aluminum plane composite in the prior art;

[0019] Figure 2 It is a cross-sectional structural diagram of the titanium-aluminum plane composite in the utility model;

[0020] Figure 3 It is a structural schematic diagram of a composite surface forming tooling for non-rectangular heterogeneous metal composite materials of the utility model;

[0021] Figure 4 It is an exploded view of a composite surface forming tool for a non-rectangular heterogeneous metal composite material of the utility model;

[0022] In the figure: 1. processing platform; 2. profiling processing device; 3. mold station; 4. processing station; 5. profiling shaft; 6. processing shaft; 7. processing wheel; 8. mounting plate; 9. angle adjustment device; 10. driving motor; 11. first shaft seat; 12. second shaft seat; 13. cross shaft; 14. adjusting bolt; 15. sleeve portion; 16. shaft rod; 17. driven sprocket; 18. driving sprocket; 19. chain; 20. mold base; 21. mold positioning frame; 22. guide rail; 23. sliding plate; 24. slider; 25. workpiece positioning frame; 26. convex contour; 27. concave contour; 28. first mounting hole; 29. ​​second mounting hole. DETAILED DESCRIPTION

[0023] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0024] A composite surface forming tool for non-rectangular heterogeneous metal composite materials, such as Figure 3 , 4 As shown, the processing platform 1 includes a profiling device 2, one side of the profiling device 2 is provided with a mold station 3, and the other side is provided with a processing station 4. In actual use, the standard model made according to the design is placed in the mold station 3, and the metal material to be processed is placed in the processing station 4 on the other side. During processing, the device can process aluminum or titanium profiles, which are placed in the processing station 4 and the fixed workpiece is profiled by the profiling device 2, so that the workpiece is formed as shown in FIG. Figure 2 Convex or concave as shown.

[0025] Specifically, the profiling processing device 2 includes a profiling shaft 5 extending toward the mold station 3, and a processing shaft 6 extending toward the processing station 4. The profiling shaft 5 and the processing shaft 6 are coaxially arranged, and the ends of the profiling shaft 5 and the processing shaft 6 are both provided with processing wheels 7. The device is provided with two types of processing wheels 7. When it is necessary to process a convex surface on the surface of the aluminum material, a concave processing wheel 7 is used, that is, Figure 4 As shown, the processing wheel 7 is in the shape of a disk, and its rim is a concave profile 27 that is recessed inward. When a concave surface is processed on the surface of a titanium profile, a convex processing wheel 7 should be used, and at this time, the rim of the processing wheel 7 is a convex profile 26 that protrudes outward; it can be understood that the rim surface hardness of the processing wheel 7 should be greater than the processed profile, and the rim surface should be a rough surface structure, so that when the processing wheel 7 rotates, the profile surface can be ground to form the desired composite surface shape, and the processing wheel 7 can form a roughening effect on the composite surface, so that when the two metals are subsequently composited, the composite surface is more firmly bonded.

[0026] Specifically, the profiling processing device 2 includes a mounting plate 8, one side of the mounting plate 8 is hingedly connected to the processing platform 1, and the other side is provided with an angle adjustment device 9, the angle adjustment device 9 controls the angle between the mounting plate 8 and the processing platform 1; Figure 3 As shown, one side of the mounting plate 8 is hinged to the processing platform 1, so that the height positions of the processing axis 6 and the profiling axis 5 relative to the two side stations are changed through the angle adjustment device 9, so that the feeding depth of the processing wheel 7 on the profile surface can be adjusted, and a gradual deepening method can be adopted during processing, so that the profile surface can be processed more easily; it can be understood that, through the standard model placed on the side of the mold station 3, the pressing depth of the processing wheel 7 can be limited, so as to avoid the processing wheel 7 on the side of the processing station 4 from feeding too deeply and avoiding excessive processing.

[0027] The profiling shaft 5 and the processing shaft 6 are arranged on one side of the angle adjustment device 9, and a driving motor 10 is arranged on the other side. The output end of the driving motor 10 is connected to the processing shaft 6. The profiling shaft 5 and the processing shaft 6 are arranged on one side of the angle adjustment device 9 so that the height of the processing wheel 7 can be adjusted and maintained more accurately. The driving motor 10 is arranged on one side of the hinge shaft so that the position of the driving motor 10 can be more stable. In actual use, the sprocket chain 19 can be used for driving. The end of the processing shaft 6 is provided with a driven sprocket 17, and the output end of the driving motor 10 is provided with a driving sprocket 18. The driven sprocket 17 and the driving sprocket 18 are sleeved with a chain 19. Figure 3 As shown, the mounting plate 8 is fixedly provided with a first shaft seat 11 and a second shaft seat 12, the processing shaft 6 is arranged through the first shaft seat 11; the profiling shaft 5 is arranged through the second shaft seat 12; there are at least two first shaft seats 11 on the mounting plate 8 to position the processing shaft 6, and similarly, the profiling shaft 5 is also provided with at least two second shaft seats 12 for positioning.

[0028] Further, the angle adjustment device 9 includes a cross shaft 13 and an adjusting bolt 14. The mounting plate 8 is provided with a first mounting hole 28, and the processing platform 1 is provided with a second mounting hole 29. The cross shaft 13 includes a sleeve portion 15 and a shaft rod 16. The shaft rods 16 are fixedly provided on both sides of the sleeve portion 15. The shaft rods 16 on both sides and the sleeve portion 15 are in a cross-shaped structure. The first mounting hole 28 is hingedly provided with a first cross shaft 13, and the second mounting hole 29 is hingedly provided with a second cross shaft 13. The adjusting bolt 14 is arranged through the sleeve portions 15 of the two cross shafts 13, and the first cross shaft 13 is rotatably connected to the adjusting bolt 14, and the second cross shaft 13 is threadedly connected to the adjusting bolt 14; Figure 4As shown, the first mounting hole 28 and the second mounting hole 29 are both in the shape of long strips, and the cross shafts 13 arranged in the two mounting holes are both hingedly arranged, so that the cross shaft 13 can rotate freely in the mounting holes, and an adjusting bolt 14 is arranged through the first cross shaft 13 and the second cross shaft 13 and the same part of the two cross shafts 13. When in use, the rotation of the mounting plate 8 can be controlled by rotating the nut on the upper part of the adjusting bolt 14, thereby controlling the height position of the processing wheel 7. It can be understood that the first cross shaft 13 and the adjusting bolt are rotatably connected to facilitate the lifting or lowering control of the mounting plate 8.

[0029] Furthermore, a mold base 20 and a mold positioning frame 21 are provided on the side of the mold station 3. The mold base 20 is fixedly arranged on the processing platform 1. The upper end surface of the mold base 20 is provided with a mold positioning frame 21. The mold positioning frame 21 is used to place the mold body. The mold positioning frame 21 corresponds to the position of the processing wheel 7 at the end of the profiling shaft 5. When in use, the standard model is fixed in the mold positioning frame 21, which can facilitate the replacement of the standard model, thereby processing metal material workpieces of different specifications and sizes.

[0030] The processing station 4 is provided with a guide rail 22, a sliding plate 23, and a workpiece positioning frame 25. The guide rail 22 is fixedly arranged on the processing platform 1, and the guide rail 22 is arranged perpendicularly to the processing axis 6. The sliding plate 23 is slidably connected along the guide rail 22. The lower end surface of the sliding plate 23 is provided with a slider 24, and the upper end surface is provided with a workpiece positioning frame 25. The workpiece positioning frame 25 is used to position and place the workpiece to be processed. The workpiece positioning frame 25 corresponds to the position of the processing wheel 7 at the end of the processing axis 6. It can be understood that, similar to the mold work, the workpiece to be processed is fixed in the workpiece positioning frame 25, and then the sliding plate 23 can be withdrawn and slowly moved from one end of the guide rail 22 to the other end, and then returned, and the reciprocating movement is carried out in cooperation with the angle adjustment device 9 to continuously lower the height of the processing wheel 7 until the processing wheel 7 at the end of the profiling axis 5 contacts the standard model, thereby completing the processing of the workpiece.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A composite surface forming tool for non-rectangular heterogeneous metal composite materials, comprising a processing platform (1), characterized in that: A profiling processing device (2) is provided on a processing platform (1), wherein a mold station (3) is provided on one side of the profiling processing device (2) and a processing station (4) is provided on the other side; the profiling processing device (2) comprises a profiling shaft (5) extending toward the mold station (3) and a processing shaft (6) extending toward the processing station (4); the profiling shaft (5) and the processing shaft (6) are coaxially arranged, and processing wheels (7) are provided at the ends of the profiling shaft (5) and the processing shaft (6).

2. The composite surface forming tool for non-rectangular heterogeneous metal composite materials according to claim 1, characterized in that: The profiling processing device (2) comprises a mounting plate (8), one side of which is hingedly connected to the processing platform (1), and the other side of which is provided with an angle adjustment device (9), wherein the angle adjustment device (9) controls the angle between the mounting plate (8) and the processing platform (1).

3. The composite surface forming tool for non-rectangular heterogeneous metal composite materials according to claim 2, characterized in that: The profiling shaft (5) and the processing shaft (6) are arranged on one side of the angle adjustment device (9), and a driving motor (10) is arranged on the other side, and the output end of the driving motor (10) is connected to the processing shaft (6); a first shaft seat (11) and a second shaft seat (12) are fixedly arranged on the mounting plate (8), and the processing shaft (6) is arranged through the first shaft seat (11); and the profiling shaft (5) is arranged through the second shaft seat (12).

4. The composite surface forming tool for non-rectangular heterogeneous metal composite materials according to claim 2, characterized in that: The angle adjustment device (9) comprises a cross shaft (13) and an adjusting bolt (14); a first mounting hole (28) is provided on the mounting plate (8); a second mounting hole (29) is provided on the processing platform (1); the cross shaft (13) comprises a sleeve portion (15) and a shaft rod (16); shaft rods (16) are fixedly provided on both sides of the sleeve portion (15); the shaft rods (16) on both sides and the sleeve portion (15) form a cross-shaped structure; a first cross shaft (13) is hingedly provided in the first mounting hole (28); a second cross shaft (13) is hingedly provided in the second mounting hole (29); the adjusting bolt (14) is arranged to pass through the sleeve portions (15) of the two cross shafts (13); the first cross shaft (13) is rotatably connected to the adjusting bolt (14); and the second cross shaft (13) is threadedly connected to the adjusting bolt (14).

5. The composite surface forming tool for non-rectangular heterogeneous metal composite materials according to claim 3, characterized in that: A driven sprocket (17) is provided at the end of the processing shaft (6), a driving sprocket (18) is provided at the output end of the driving motor (10), and a chain (19) is sleeved on the driven sprocket (17) and the driving sprocket (18).

6. The composite surface forming tool for non-rectangular heterogeneous metal composite materials according to claim 1, characterized in that: A mold base (20) and a mold positioning frame (21) are provided on the side of the mold station (3); the mold base (20) is fixedly arranged on the processing platform (1); a mold positioning frame (21) is provided on the upper end surface of the mold base (20); a mold body is placed in the mold positioning frame (21); the mold positioning frame (21) corresponds to the position of the processing wheel (7) at the end of the profiling shaft (5).

7. The composite surface forming tool for non-rectangular heterogeneous metal composite materials according to claim 1, characterized in that: A guide rail (22), a sliding plate (23) and a workpiece positioning frame (25) are provided on the side of the processing station (4); the guide rail (22) is fixedly arranged on the processing platform (1), and the guide rail (22) is arranged perpendicularly to the processing axis (6); the sliding plate (23) is slidably connected along the guide rail (22); a slider (24) is provided on the lower end surface of the sliding plate (23), and a workpiece positioning frame (25) is provided on the upper end surface; the workpiece positioning frame (25) is used for positioning and placing the workpiece to be processed; the workpiece positioning frame (25) corresponds to the position of the processing wheel (7) at the end of the processing axis (6).

8. The composite surface forming tool for non-rectangular heterogeneous metal composite materials according to claim 1, characterized in that: The processing wheel (7) is in the shape of a disc, and its rim is in the form of a convex profile (26) protruding outward.

9. The composite surface forming tool for non-rectangular heterogeneous metal composite materials according to claim 1, characterized in that: The processing wheel (7) is in the shape of a disc, and its rim is in the form of a concave profile (27) that is recessed inwards.