Stamping die for anti-explosion valve plate

By designing stamping molds for explosion-proof valve plates, the precise closure between the upper and lower molds is achieved by combining the limit rods and springs, the problems of poor buffering effect and short service life of the existing molds are solved, and the automatic removal of the hydraulic system is improved through the production efficiency and service life.

CN222569025UActive Publication Date: 2025-03-07KUNSHAN SHIBAODE PRECISION MOULD CO LTD
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Patent Information

Application Number
CN202323379497.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-12
Publication Date
2025-03-07
Estimated Expiration
2033-12-12

AI Technical Summary

Technical Problem

During the closing process of the existing stamping molds, the buffering effect is poor, resulting in large wear and tear after long-term use, affecting the service life.

Method used

A stamping mold for explosion-proof valve plate is designed. Through the combination of the lower mold, limit sleeve, upper mold, limit rod and spring, the precise closure of the upper mold and the lower mold is achieved, and the automatic removal of the explosion-proof valve plate is achieved through the setting of hydraulic cylinder, hydraulic rod and top material block.

Benefits of technology

Through the coordination of the limit rod and the spring, the mold improves the closing accuracy of the upper mold and the lower mold, extends the service life of the mold, and automatically takes out the hydraulic system, improving production efficiency and reducing the operating volume of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stamping die for an anti-explosion valve plate. The stamping die comprises a base, a fixing hole is formed in the upper surface of the base, a lower die base is arranged above the base, an installation hole is formed in the upper surface of the lower die base, a bolt penetrates through the installation hole, and a lower die is installed above the lower die base. According to the stamping die for the anti-explosion valve plate, the lower die, the limiting sleeve, the upper die, the limiting rod and the spring are used in cooperation, in the stamping forming process of the anti-explosion valve plate, the upper die and the lower die can be closed, and at the moment, the limiting rod can be aligned and penetrate into the limiting sleeve, so that the upper die is guided; the upper mold and the lower mold are closed more accurately, the forming rate of the anti-explosion valve plate is increased, the lower portion of the spring abuts against the limiting sleeve when the upper mold is pressed downwards, the spring is compressed, the upper mold is buffered, and the upper mold and the lower mold are prevented from being greatly abraded after long-time use.
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Description

Technical Field

[0001] The utility model relates to the technical field related to explosion-proof valve sheets, in particular to a stamping die for explosion-proof valve sheets. Background Art

[0002] Explosion-proof valves are used in dust removal systems containing flammable gases or flammable substances. They can be used as pressure relief devices for explosive pipes or equipment. The diaphragm of the explosion-proof valve is usually calculated based on the operating pressure of the dust removal system and the content of flammable substances, and then the material, thickness and scratches are selected. The normal operation of the system must not be affected by improper selection. In the process of processing explosion-proof valve plates, stamping dies are required for forming. Stamping dies are a special process equipment that processes materials into parts in cold stamping.

[0003] However, in the process of closing the upper mold and the lower mold, the upper mold is directly pressed on the lower mold, and the buffering effect is poor. After long-term processing, the mold will produce greater wear and tear, affecting its service life. Therefore, this application provides a stamping mold for explosion-proof valve plates to meet the needs. Utility Model Content

[0004] The utility model aims to provide a punching die for an explosion-proof valve sheet to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stamping die for an explosion-proof valve plate, comprising a base, a fixing hole is provided on the upper surface of the base, a lower die seat is arranged above the base, a mounting hole is provided on the upper surface of the lower die seat, a bolt passes through the top of the mounting hole, a lower die is installed above the lower die seat, limiting sleeves are fixed on both sides of the upper part of the lower die, guide pillars are fixed on both sides of the upper part of the lower die seat, a guide sleeve is provided on the upper part of the guide pillar, an upper die seat is fixed above the guide sleeve, an upper die is installed below the upper die seat, limiting rods are fixed on both sides of the lower part of the upper die, and springs are installed on the outer sides of the limiting rods.

[0006] Preferably, a hydraulic cylinder is installed above the base, a hydraulic rod is installed above the hydraulic cylinder, and a lifting block is fixed above the hydraulic rod.

[0007] Preferably, the ejecting block forms a lifting structure with a base through a hydraulic cylinder, and the ejecting block conforms to the shape of the lower mold.

[0008] Preferably, the lower die seat is threadedly connected to the base via bolts, and the inner side of the fixing hole is threadedly arranged.

[0009] Preferably, the upper die seat forms a sliding structure through a guide sleeve and a guide pillar, and the inner diameter of the guide sleeve is consistent with the diameter of the guide pillar.

[0010] Preferably, the limiting rod is symmetrically arranged on the central axis of the upper mold, and the limiting rod and the limiting sleeve are correspondingly arranged.

[0011] Preferably, the spring and the limiting rod are movably connected, and the spring and the limiting rod are used in conjunction with each other.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The punching die for explosion-proof valve disc is used in combination with a lower die, a limiting sleeve, an upper die, a limiting rod and a spring. During the punching process of the explosion-proof valve disc, the upper die and the lower die are closed. At this time, the limiting rod is aligned and penetrates the inside of the limiting sleeve to guide the upper die, so that the upper die and the lower die are closed more accurately, and the forming rate of the explosion-proof valve disc is improved. When the upper die is pressed down, the lower part of the spring contacts the limiting sleeve and compresses the spring, which has a buffering effect on the upper die, preventing the upper die and the lower die from being worn out after long-term use.

[0014] 2. This kind of stamping die for explosion-proof valve sheet, through the setting of hydraulic cylinder, hydraulic rod and ejecting block, after the stamping is completed, the switch of the hydraulic cylinder is turned on to drive the hydraulic rod to rise, and the ejecting block is pushed upward, so as to eject the formed explosion-proof valve sheet, which is convenient for the next stamping;

[0015] 3. This stamping die for explosion-proof valve plates places the lower die seat above the base and aligns the mounting hole with the fixing hole by setting the fixing hole, the lower die seat, the mounting hole and the bolt. The lower die seat can be quickly fixed by tightening the bolt. The installation method is relatively simple, reducing the operation workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a structural schematic diagram of the top material block of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the lower mold of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the upper die seat of the utility model;

[0020] Figure 5 It is a bottom view structural schematic diagram of the upper mold of the utility model.

[0021] In the figure: 1. base; 2. hydraulic cylinder; 3. hydraulic rod; 4. ejector block; 5. fixing hole; 6. lower die seat; 7. mounting hole; 8. bolt; 9. lower die; 10. limiting sleeve; 11. guide column; 12. guide sleeve; 13. upper die seat; 14. upper die; 15. limiting rod; 16. spring. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-2 The utility model provides a technical solution: a stamping die for an explosion-proof valve sheet, comprising a base 1, a hydraulic cylinder 2 is installed above the base 1, a hydraulic rod 3 is installed above the hydraulic cylinder 2, and a top material block 4 is fixed above the hydraulic rod 3. The device does not require the staff to manually take out the explosion-proof valve sheet from the lower mold 9, which reduces the workload of the staff. The top material block 4 forms a lifting structure with the hydraulic cylinder 2 and the base 1. The top material block 4 is consistent with the shape of the lower mold 9. Turning on the switch of the hydraulic cylinder 2 drives the hydraulic rod 3 to rise, and the top material block 4 is lifted upward, so that the formed explosion-proof valve sheet is ejected. A fixing hole 5 is opened on the upper surface of the base 1, and a lower mold seat 6 is arranged above the base 1. The lower mold seat 6 is threadedly connected to the base 1 through a bolt 8. The inner side of the fixing hole 5 is threaded. The lower mold seat 6 is placed above the base 1 and the mounting hole 7 is aligned with the fixing hole 5. The lower mold seat 6 can be quickly fixed by tightening the bolt 8, and the installation method is relatively simple.

[0024] See also Figure 3-4 A mounting hole 7 is provided on the upper surface of the lower die seat 6, and a bolt 8 is passed through the upper surface of the mounting hole 7. A lower die 9 is installed on the upper surface of the lower die seat 6, and limiting sleeves 10 are fixed on both sides of the upper surface of the lower die seat 9; guide pillars 11 are fixed on both sides of the upper surface of the lower die seat 6, and a guide sleeve 12 is sleeved on the upper surface of the guide pillar 11, and an upper die seat 13 is fixed on the upper surface of the guide sleeve 12. The upper die seat 13 forms a sliding structure with the guide pillar 11 through the guide sleeve 12, and the inner diameter of the guide sleeve 12 coincides with the diameter of the guide pillar 11, thereby improving the stability of the upper die seat 13 during the lifting process;

[0025] See also Figure 4-5, an upper mold 14 is installed below the upper mold base 13, and limiting rods 15 are fixed on both sides of the lower side of the upper mold 14. The limiting rods 15 are symmetrically arranged on the central axis of the upper mold 14, and the limiting rods 15 are arranged correspondingly to the limiting sleeve 10. During the stamping and forming process of the explosion-proof valve sheet, the upper mold 14 and the lower mold 9 will be closed. At this time, the limiting rods 15 will be aligned with the interior of the limiting sleeve 10 to guide the upper mold 14, so that the upper mold 14 and the lower mold 9 are closed more accurately, thereby improving the forming rate of the explosion-proof valve sheet. A spring 16 is installed on the outer side of the limiting rod 15, and the spring 16 is movably connected to the limiting rod 15. The spring 16 and the limiting rod 15 are used in conjunction with each other. When the upper mold 14 is pressed down, the lower side of the spring 16 conflicts with the limiting sleeve 10 and compresses the spring 16, which has a buffering effect on the upper mold 14, preventing the upper mold 14 and the lower mold 9 from being worn out under long-term use.

[0026] Working principle: when using the stamping die for the explosion-proof valve sheet, first turn on the external power supply, then place the lower die seat 6 above the base 1 and align the mounting hole 7 with the fixing hole 5, tighten the bolt 8 to fix the lower die seat 6, and then place the material strip above the lower die 9, and press the lower die 9 down through the upper die 14 to stamp and form it above the material strip. Secondly, the limiting rod 15 will be aligned and penetrate into the interior of the limiting sleeve 10, thereby guiding the upper die 14. When the upper die 14 is pressed down, the bottom of the spring 16 will contact the limiting sleeve 10 and compress the spring 16, which has a buffering effect on the upper die 14. Finally, after the stamping is completed, turn on the switch of the hydraulic cylinder 2, drive the hydraulic rod 3 to rise, and lift the ejecting block 4 upward, and eject the formed explosion-proof valve sheet, so as to carry out the next stamping. When the device is not used, cut off the external power supply of the device. The model of the hydraulic cylinder 2 is CDM2B25, and the use process of the stamping die for the explosion-proof valve sheet is completed.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stamping die for an explosion-proof valve plate, comprising a base (1), characterized in that: A fixing hole (5) is provided on the upper surface of the base (1), a lower die seat (6) is provided above the base (1), a mounting hole (7) is provided on the upper surface of the lower die seat (6), a bolt (8) is passed through the upper surface of the mounting hole (7), a lower die (9) is installed above the lower die seat (6), limiting sleeves (10) are fixed on both sides of the upper part of the lower die (9), guide pillars (11) are fixed on both sides of the upper part of the lower die seat (6), a guide sleeve (12) is sleeved on the upper part of the guide pillar (11), an upper die seat (13) is fixed above the guide sleeve (12), an upper die (14) is installed below the upper die seat (13), limiting rods (15) are fixed on both sides of the lower part of the upper die (14), and a spring (16) is installed on the outer side of the limiting rod (15).

2. A punching die for explosion-proof valve disc according to claim 1, characterized in that: A hydraulic cylinder (2) is installed above the base (1), a hydraulic rod (3) is installed above the hydraulic cylinder (2), and a lifting block (4) is fixed above the hydraulic rod (3).

3. A punching die for explosion-proof valve disc according to claim 2, characterized in that: The lifting block (4) forms a lifting structure with the base (1) through a hydraulic cylinder (2), and the lifting block (4) conforms to the shape of the lower mold (9).

4. The punching die for explosion-proof valve disc according to claim 1, characterized in that: The lower die seat (6) is threadedly connected to the base (1) via bolts (8), and the inner side of the fixing hole (5) is threadedly arranged.

5. The punching die for explosion-proof valve sheet according to claim 1, characterized in that: The upper die seat (13) forms a sliding structure through a guide sleeve (12) and a guide column (11), and the inner diameter of the guide sleeve (12) matches the diameter of the guide column (11).

6. The punching die for explosion-proof valve disc according to claim 1, characterized in that: The limiting rod (15) is symmetrically arranged on the central axis of the upper mold (14), and the limiting rod (15) and the limiting sleeve (10) are arranged correspondingly.

7. The punching die for explosion-proof valve disc according to claim 1, characterized in that: The spring (16) is movably connected to the limiting rod (15), and the spring (16) and the limiting rod (15) are used in conjunction with each other.